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Maxstar 200 STR
Miller Electric Maxstar 200 STR Manuals
Manuals and User Guides for Miller Electric Maxstar 200 STR. We have
1
Miller Electric Maxstar 200 STR manual available for free PDF download: Owner's Manual
Miller Electric Maxstar 200 STR Owner's Manual (56 pages)
115/230/400/460 Volt Models W/Autoline Arc Welding Power Source
Brand:
Miller Electric
| Category:
Welding System
| Size: 2.29 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
9
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − À Lire Avant Utilisation
11
Dangers Relatifs Au Soudage À L'arc
11
Proposition Californienne 65 Avertissements
13
Principales Normes de Sécurité
14
SECTION 3 − DEFINITIONS (CE Models)
15
Warning Label Definitions
15
Manufacturer's Rating Label
17
Symbols and Definitions
17
Section 4 − Installation
18
Specifications
18
Volt-Ampere Curves
19
Duty Cycle and Overheating
20
Selecting a Location
21
Weld Output Terminals and Selecting Cable Sizes
22
Remote 14 Receptacle Information
22
TIG Lift-Arc DCEN (Direct Current Electrode Negative) Connections
23
Stick DCEP (Direct Current Electrode Positive) Connections
24
Electrical Service Guide
24
Stick DCEP Connections and Electrical Service
24
Connecting Input Power
25
Connecting Three-Phase Input Power
25
Connecting Single-Phase Input Power
26
Section 5 − Operation
27
Controls
27
Process Control
27
Process Control
29
Lift-Arce Start Procedure
29
Stick Start Procedure − Scratch Start Technique
30
Amperage Control
30
DIG Control
30
Section 6 − Maintenance and Troubleshooting
31
Routine Maintenance
31
Blowing out Inside of Unit
31
Troubleshooting Help Aids
32
Troubleshooting
33
Section 7 − Electrical Diagrams
34
Section 8 − Selecting and Preparing
35
Tungsten Electrode
35
Selecting Tungsten Electrode
35
Preparing Tungsten for AC or DC Electrode Negative (DCEN) Welding
35
Section 9 − Guidelines for Tig Welding (Gtaw)
36
Positioning the Torch
36
Torch Movement During Welding
37
Positioning Torch Tungsten for Various Weld Joints
37
Section 10 − Stick Welding (Smaw) Guidelines
38
Stick Welding Procedure
38
Electrode and Amperage Selection Chart
39
Striking an Arc − Scratch Start Technique
39
Striking an Arc − Tapping Technique
39
Positioning Electrode Holder
40
Poor Weld Bead Characteristics
40
Good Weld Bead Characteristics
40
Conditions that Affect Weld Bead Shape
41
Electrode Movement During Welding
41
Butt Joints
42
Lap Joint
42
Tee Joint
42
Weld Test
43
Troubleshooting − Porosity
43
Troubleshooting − Excessive Spatter
43
Troubleshooting − Incomplete Fusion
44
Troubleshooting − Lack of Penetration
44
Troubleshooting − Excessive Penetration
44
Troubleshooting − Burn-Through
45
Troubleshooting − Waviness of Bead
45
Troubleshooting − Distortion
45
Section 11 − Parts List
46
Options and Accessories
56
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