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Kramer 350 Manuals
Manuals and User Guides for Kramer 350. We have
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Kramer 350 manual available for free PDF download: Operator's Manual
Kramer 350 Operator's Manual (238 pages)
Wheel loader
Brand:
Kramer
| Category:
Compact Loader
| Size: 13.88 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
11
EC Declaration of Conformity
12
Introduction
13
General Information on the Operator's Manual
13
Explanation of Warning Symbols
13
Explanations, Abbreviations and Symbols
14
Notice on Machine Safety
15
Handling the Machine
15
Warranty and Liability
15
Maintenance, Repair Work, Spare Parts
16
Brief Description of the Wheel Loader
17
Models and Trade Names
17
Use
17
Machine Licensing
17
Permissible Operating Temperature Range
17
Main Components of Wheel Loader
18
Hydrostatic Drive
18
Operating Hydraulics and 4 Wheel Steering
18
Cooling System
18
Machine Overview
19
Legal Regulations Regarding Wheel Loader Operation
20
Principal Regulations for the Operating Personnel
20
Driving Licence
21
Licence/Identification
22
Machine Inspections
22
Documents
23
On-Board Equipment
23
Machine Warning Identification (Option)
23
Fields of Application and Using the Wheel Loader with an Attachment
24
General Notice on Using the Wheel Loader
24
Fitting Attachments Onto the Machine
24
Certified Attachments
25
Type Labels and Component Numbers
26
Explanation of "Book" Symbol
26
Serial Number and Type Label
26
Cabin Number
27
Engine Number
28
Variable Displacement Pump Number
28
Wheel Motor Number
28
Labels and Symbols
29
Labels on the Outside of the Machine
29
Labels Inside the Cabin
32
Labels in the Engine Compartment
34
Safety Instructions
35
Identification of Warnings and Dangers
35
Designated Use and Exemption from Liability
36
General Conduct and Safety Instructions
37
Organizational Measures
37
Selection and Qualification of Personnel, Basic Responsibilities
39
Safety Instructions Regarding Operation
40
Normal Operation
40
Applications with Lifting Gear
42
Trailers and Attachments
43
Transporting, Towing, Loading
43
Safety Instructions for Maintenance
44
Maintenance on Protective ROPS and FOPS Structures
46
Cabin, Roll-Over Bar, Protective Screen
46
Warning of Special Hazards
46
Electrical Energy
46
Gas, Dust, Steam, Smoke
46
Hydraulic System
47
Noise
47
Oil, Grease and Other Chemical Substances
47
Battery
47
Tyres
47
Operation
49
Description of Control Elements
49
Inside of Cabin (Overview)
50
Instrument Panel, Multifunctional Lever and Drive Lever (Overview)
52
Overview: Control Console on the Right
53
Functional Description: Indicator Lights
54
Indicator Light Check
54
Indicator Lights and Warning Lights: Description
54
Important Notices before Putting the Machine into Operation
57
Operating Personnel
57
Running-In Period
58
Check Lists
59
Starting Checklist
59
Operation Checklist
60
Parking" Checklist
60
Cabin
61
Important Safety Instructions
61
Locking/Unlocking the Door (Left)
62
Locking and Unlocking the Cabin Window on the Right/Left
62
Opening the Right/Left-Hand Window to a Gap
62
Fully Opening the Side Window
63
Locking and Unlocking an Open Side Window
63
Side Window Emergency Exit
64
Using the Emergency Exit
64
Operator Seat
65
Important Information
65
Seat Adjustment (Overview)
66
Weight Adjustment
67
Horizontal Adjustment
67
Backrest Adjustment
67
Operator Seat with Air Suspension
68
Important Information
68
Weight Adjustment (Air Suspension)
68
Horizontal Adjustment (Air Suspension)
69
Backrest Adjustment (Air Suspension)
69
Backrest Extension (Air Suspension)
70
Lumbar Support (Option)
70
Heated Seat (Option)
70
Seat Belt (Lap Belt)
71
Notices on the Seat Belt
71
Fastening the Seat Belt
71
Unfastening the Seat Belt
72
Longer/Shorter Seat Belt Adjustment
72
Opening/Closing the Engine Cover
73
Battery Master Switch (Option)
73
Interrupting Power Supply
73
Switching on Power Supply
73
Location of Fire Extinguisher (Option)
73
Fire Extinguisher Operation
73
Key-Based Drive Interlock (Option)
74
Key-Based Drive Interlock: Scope of Delivery
74
Coding ("Training") New Ignition Keys
74
Enabling (Locking) the Drive Interlock
75
Disabling (Releasing) the Drive Interlock
75
Deleting Coded Keys
75
Safety Functions
76
Drive Interlock with Code Input (Option)
77
Keypad for Entering Codes (Overview)
77
Entering/Changing the Personal Code
78
Enabling the Drive Interlock
78
Disabling the Drive Interlock
79
Putting the Drive Interlock out of Operation
80
Putting the Drive Interlock Back into Operation Again
80
Interruption of Drive Interlock Power
80
Drive Interlock Maintenance
80
Oil and Fuel Preheater (Option)
81
Oil Preheater Operation
81
Fuel Preheater Operation
81
Putting the Diesel Engine into Operation
82
Notices on Preparing to Start the Engine
82
Preparing to Start the Engine
83
Notices on Starting the Engine
83
Starting the Engine
84
Avoiding Running the Engine under Low-Load Conditions
85
Stopping the Engine
85
Jump-Starting the Engine (External Battery)
86
Safety Instructions Regarding External Starting Aids
86
Providing External Starting Aid
86
Preparatory Work - Putting the Machine into Operation
87
Notices on Putting into Operation
87
Preparing for Driving on Public Roads
88
Functional Check of All Control Elements
89
Transport Position of Attachments on Public Roads
89
Lock for Loader Unit Control Lever and Mechanical Locking of 3Rd Control Circuit (Standard)
90
Lock for Loader Unit Control Lever and Electrical Lock for 3Rd Control Circuit Lever (Option)
91
Steering System
92
Checking the Steering System
92
Wheel Synchronization
93
Accelerator Pedal
93
Speed Control with the Accelerator Pedal
93
Manual Throttle (Option)
94
Actuating the Manual Throttle
94
Low-Speed Control (Option)
95
Setting the Travel Speed with the Low-Speed Control
95
Brake/Inching Pedal
96
Specific Notices on Brake/Inching Pedal Operation
96
Inching with the Brake/Inching Pedal
97
Braking with the Brake/Inching Pedal
97
Parking Brake
98
Notice on the Parking Brake
98
Applying the Parking Brake
98
Putting the Machine into Operation
99
Selecting a Travel Direction and Starting Machine Travel
99
Changing Direction (Forward/Reverse)
99
Stopping/Parking the Machine
100
Load Stabilizer (Option)
101
Notices on the Load Stabilizer Function
101
Switching the Load Stabilizer on and off
102
Front/Rear Socket (Option)
103
Continuous Operation of Front Socket
103
Brief Operation of Front Socket
103
Backup Warning System (Option)
104
Notice on the Backup Warning System
104
Differential Lock (Option)
104
Switching the Differential Lock on or off
104
Machine Lights (Option)
105
Machine Lights Operation
105
Working Lights
106
Working Lights Operation
106
Signalling System
107
Turn Indicator Operation (Option)
107
Horn Operation
107
Hazard Warning System Operation
107
Rotating Beacon (Option)
108
Rotating Beacon Operation
108
Rear Window Heating (Option)
108
Cabin Heating and Ventilation
109
Operation of the Heating and Ventilation System
109
Washer System (Option)
110
Front Wiper Operation
110
Front/Rear Washer Pump Operation
110
Rear Washer System Operation
110
Washer System Reservoir
111
Loader Unit Control Lever (Overview)
112
Control Lever (Joystick) for Lift and Tilt Rams
112
Operating and Securing the 3Rd Control Circuit (Standard)
113
Operation of 3Rd Control Circuit (Standard)
113
Control Lever for 3Rd Control Circuit in Continuous Operation
114
Electrical Operation and Locking of 3Rd Control Circuit (Option)
115
Important Safety Instructions
115
Operation of 3Rd Control Circuit (Electrical, Option)
116
Operation of Attachments with Hydraulic Functions
117
Continuous Operation of 3Rd Control Circuit and Additional Control Circuit
117
Attachments by Other Manufacturers on SKID STEER Quickhitch (Option)
118
Emergency Lowering of the Loader Unit with the Engine Stopped
119
Lowering or Raising
119
Pressure Relief on the Quick Couplers and the Quickhitch
120
Equipping the Machine with a Standard Bucket
121
Field of Application and Use of Bucket
121
Checking the Mounting Bore of the Attachment
121
Fitting a Standard Bucket Onto the Quickhitch
122
Removing a Standard Bucket from the Quickhitch
123
Working with the Standard Bucket
124
Safety Instructions on Work Operation
124
Travelling with a Standard Bucket During Work Operation
125
Safety Instructions Regarding Work with a Full Standard Bucket
126
Practical Hints for Digging
127
Loading Loose Material
127
Loading if the Material Is Hard to Penetrate
128
Removing Material/Digging in Soft Soil
129
Removing Material/Digging in Hard Soil
130
Grading
130
Loading Heaped Material (Non-Compacted Material)
130
Loading Heaped Material (Compacted Material)
131
Practical Hints for Loading Vehicles
131
Freeing the Machine
131
Installing a Multipurpose Bucket and Hydraulic Attachments
132
Fields of Application for Multipurpose Bucket
132
Installing a Multipurpose Bucket
132
Connecting Hydraulic Lines to the Wheel Loader
133
Checking the Function of the Multipurpose Bucket
134
Setting down the Multipurpose Bucket
135
Working with the Multipurpose Bucket
136
Safety Instructions on Work Operation
136
Travelling with a Multipurpose Bucket During Work Operation
137
Safety Instructions Regarding Work with a Full Multipurpose Bucket
138
Practical Hints for Digging
139
Grading and Scraping
139
Stripping in Thin Layers (Scraper)
140
Spreading Material in Thin Layers
140
Pulling out Material from Slopes
140
Moving Material with Longer Reach
141
Picking up Remaining Material Completely
141
Grabbing Bulky Material or Large Objects
142
Pulling out and Setting Posts
142
Backfilling Round Gravel and Precise Unloading
143
Unloading from the Bottom of the Bucket for Increased Tilt-Out Heights
143
Fitting Pallet Forks
144
Fields of Application for Pallet Forks
144
Picking up Pallet Forks with the Quickhitch
144
Machine Travel on Public Roads with the Pallet Forks
145
Removing the Pallet Forks from the Quickhitch
145
Adjusting the Fork Arms
146
Working with the Pallet Forks
147
General Safety Instructions Regarding the Pallet Forks
147
Specific Safety Instructions
149
Brief Instructions for Fork Arms
150
Safety Instructions Regarding Work with Pallet Forks
151
Load Diagram for Pallet Forks
152
Picking up Loads with the Pallet Forks
153
Transporting Loads with the Pallet Forks
154
Working with an Attachment Adapter (Option)
155
Installing and Removing an Attachment Adapter
155
Using an Attachment Adapter with an Attachment from Another Manufacturer
155
Additional Front/Rear Control Circuit (Option)
156
Overview of Quick Couplers 40 L/Min (40 - 60 L/Min)
156
Operation of Additional Control Circuit
157
Hose Burst Valve Safety Feature (Option)
158
Important Information on the Hose Burst Valve
158
Trailer Couplings (Option)
159
Important Information on Trailer Operation
159
Description of Automatic Trailer Coupling
160
Coupling the Trailer Onto the Machine
160
Uncoupling the Trailer from the Machine
161
Ball Coupling (Option)
161
Towing and Transporting the Machine
162
Safety Instructions for Towing Away
162
Getting Ready for Towing
163
Towing the Machine
164
Once Towing Is over
164
Crane-Lifting the Machine
165
Safety Instructions Regarding Crane-Lifting
165
Crane-Lifting the Machine
166
Loading and Transporting the Machine on a Transport Vehicle
167
Safety Instructions Regarding Loading on a Transport Vehicle
167
Loading and Tying down the Machine
168
Putting the Machine out of Operation Temporarily
169
Stopping/Parking the Machine
169
Putting the Machine out of Operation for Longer Time
169
Putting the Machine out of Operation Permanently
170
Notice on Decommissioning
170
Preparing Disposal
170
Disposal
170
Troubleshooting
171
Engine Malfunctions
171
Maintenance
173
Notice on Maintenance and Servicing
173
Maintenance Personnel
173
Important Information on Maintenance
174
Fuel System
175
Specific Safety Instructions Regarding Refuelling
175
Diesel Fuel Specification
175
Refuelling
175
Stationary Fuel Pumps
176
Bleeding the Fuel System
176
Checking/Cleaning the Water Separator
176
Engine Lubrication System
177
Checking the Engine Oil Level
177
Adding Engine Oil
178
Engine and Hydraulics Cooling System
179
Specific Information on Cooling System Maintenance
179
General Checks and Cleaning Work
179
Cleaning the Radiator Fins of the Oil/Water Radiator
180
Checking the Coolant Level/Filling up Coolant
181
Air Filter
182
Checking the Air Filter for Dirt
182
Replacing the Air Filter Cartridge
183
V-Belt
184
Checking the V-Belt
184
Retightening the V-Belt
184
Hydraulic System
185
Specific Safety Instructions Regarding the Hydraulic System
185
Monitoring the Hydraulic Oil and the Return Filter
186
Important Information on the Use of Biodegradable Oil
187
Checking the Hydraulic Oil
188
Adding Hydraulic Oil
188
Checking Hydraulic Pressure Lines
189
Specific Safety Instructions Regarding Pressure Line Checks
189
Lubrication Work on the Axles
190
Lubricating the Rear Axle Oscillation-Type Bearing
190
Lubricating the Wheel Motor Bearings (Front/Rear Axles)
190
Lubrication Work on the Loader Unit
191
Loader Unit Lubrication Points
191
Maintenance of the Braking System
193
Specific Safety Instructions Regarding the Braking System
193
General Notice on the Service Brake
193
General Instructions Regarding the Parking Brake
193
Tyres
194
Daily Tyre Checks
194
Changing Wheels
195
Heating and Ventilation System Maintenance
196
Important Notice on the Heating and Ventilation System
196
Cleaning/Replacing the Fine-Dust Filter (up to Date of Construction 42/2013)
196
Cleaning/Replacing the Fine-Dust Filter (from Date of Construction 43/2013)
197
Maintenance of the Electrical System
198
Important Information
198
Safety Instructions Regarding the Electrical System and the Battery
198
Checking/Replacing the Battery
199
Replacing the Battery
200
Inspections and Maintenance on the Electrical System at Regular Intervals
201
Checking/Replacing Relays and Fuses
201
Checking/Replacing the Main Fuse Box and the Switching Relays
202
Checking the Alternator
202
Servicing and Maintenance
203
Important Safety Instructions Regarding Cleaning Work
203
Cleaning Inside the Cabin
204
Cleaning the Pedals
204
Cleaning the Door Locks and Arresters
205
Cleaning the Seat Belt
205
Cleaning the Exterior of the Machine
205
Cleaning the Engine Compartment
206
Checking Threaded Fittings
206
Checking Pivots and Hinges
206
Maintenance and Servicing of the Attachments
206
Maintenance of the Automatic Trailer Coupling (Option)
207
Cleaning and Lubricating the Trailer Coupling
207
Check the Trailer Coupling for Wear
207
Maintenance "Aggressive Media" (Option)
208
Anticorrosion Protection Applied in the Factory
208
Components Coated with Anticorrosive Wax
208
Measures for Maintaining Anticorrosive Protection
209
Applying the Protective Anticorrosion Coating
210
Treatment of Oxidized Surfaces
210
Fluids and Lubricants
211
Explanation of Symbols on the Maintenance Label
212
Maintenance Label
213
Maintenance Plan
214
Important Information on the Maintenance Plan
214
Maintenance Plan Overview
214
Technical Data
217
Models and Trade Names (Overview)
217
Frame
217
Engine
217
Travelling Drive
218
Variable Displacement Pump
218
Front/Rear Axle
219
Front Axle
219
Wheel Motors
219
Brakes
220
Service Brake
220
Parking Brake
220
Steering System
220
Operating Hydraulics
221
Hydraulic Pump, Control Valve, Hydraulic Oil Reservoir
221
Lift and Tilt Rams
221
Lift and Tilt Ram Speed
222
Usable Consumer Pressure at 3Rd Control Circuit
222
Usable Consumer Pressure at Additional Control Circuit (Option)
222
Electrical System
223
Electric Units
223
Fuse Assignment Overview
223
Main Fuse Box with Relays
224
Relays (Overview)
224
Tyres
225
Weights
225
Noise Levels
226
Vibrations, Oscillation and Acceleration Value
226
Coolant Compound Table
226
Tightening Torques
227
General Tightening Torques
227
Specific Tightening Torques
227
Payloads
228
Loader Unit with Bucket
228
Payload with Pallet Forks
228
Trailer Weight/Drawbar Load: Trailer Couplings (Option)
229
Dimensions with Bucket
230
Index
233
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