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Kramer 480 Manuals
Manuals and User Guides for Kramer 480. We have
1
Kramer 480 manual available for free PDF download: Operator's Manual
Kramer 480 Operator's Manual (228 pages)
Wheel loaders
Brand:
Kramer
| Category:
Compact Loader
| Size: 8.35 MB
Table of Contents
Table of Contents
3
BA 35101/02/03 en - Ausgabe 1.0 * Ba_35101_02_03_10_Ensix.fm
16
EC Declaration of Conformity (Model 351-01)
17
Declara Tion of Conformity
20
EC Declaration of Conformity (Model 351-01
20
Introduction
21
General Information on the Operator's Manual
21
Abbreviations/Symbols
21
General Information on Machine Safety
21
Machine Outside View
22
Models and Trade Names: Overview
23
Brief Description of the Wheel Loader
23
General Information on the Machine
23
Main Components of Wheel Loader
23
Hydrostatic Drive
24
Work Hydraulics and 4 Wheel Steering
24
Cooling System
24
Wheel Loader Warranty
24
Fields of Application and Using a Wheel Loader with an Attachment
25
Attachments with Authorised Material Densities
25
Legal Regulations Regarding Wheel Loader Operation
28
General Safety Instructions
28
Driving Licence
28
Licence/Identification
28
Machine Inspections
29
Documents
29
On-Board Equipment
29
Machine Warning Identification (Option)
29
Type Labels and Component Numbers
30
Serial Number
30
Cab Number
30
Engine Number
30
Variable Displacement Pump Number
31
Variable Displacement Motor Number
31
Rear Axle Number
31
Front Axle Number
31
Description of Labels and Symbols
32
Labels on the Outside of the Machine
32
Labels Inside the Cab
34
Labels in the Engine Compartment
37
Safety Instructions
39
Identification of Warnings and Dangers
39
Designated Use and Exemption from Liability
40
General Conduct and Safety Instructions
41
Organisational Measures
41
Selection and Qualification of Staff, Basic Responsibilities
43
Safety Instructions Regarding Operation
44
Normal Operation
44
Applications with Lifting Gear
46
Trailers and Attachments
47
Transporting, Towing, Loading
47
Safety Instructions for Maintenance
48
Maintenance Work on Protective ROPS and FOPS Structures
50
Cab, Roll-Over Bar, Protective Screen
50
Warning of Special Hazards
50
Electric Energy
50
Gas, Dust, Steam, Smoke
50
Hydraulics
51
Noise
51
Oil, Grease and Other Chemical Substances
51
Battery
51
Tyres
51
Operation
53
Description of Control Elements
53
Overview
53
Cab Overview
54
Instrument Panel, Multifunctional Lever and Drive Lever (Overview)
56
Functional Description: Telltales
58
Telltale Check
58
Telltales and Warning Lights on the Indicating Instrument
58
Telltales and Indicators on the Instrument Panel
59
Putting the Wheel Loader into Service
61
Safety Instructions Regarding Commissioning
61
Important Information for the Operating Staff
61
Running-In Period of Wheel Loader
61
Checklist
62
Starting Checklist
62
Operation Checklist
63
Parking Checklist
63
Cab
64
Safety Instructions Regarding Cab Entrance and Exit
64
Locking/Unlocking the Door
64
Securing an Open Door in the Arrester
65
Opening the Right-Hand Side Door to a Gap
65
Engine Cover Lock
66
Opening/Closing the Engine Cover
66
Protective Screens for Front Window And/Or Main Lights (Option)
66
Removing the Protective Screens for Driving on Public Roads
66
Fire Extinguisher (Option)
66
Fire Extinguisher Operation
66
Putting the Diesel Engine into Operation
67
Preparing to Start the Engine
67
Starting the Engine
68
Avoiding Running the Engine under Low-Load Conditions
69
Stopping the Engine
69
Battery Master Switch (Option)
70
Battery Master Switch Operation
70
Key-Based Drive Interlock (Option)
70
Key-Based Drive Interlock: Scope of Delivery
70
Coding ("Training") New Ignition Keys
70
Enabling (Locking) the Drive Interlock
71
Disabling (Releasing) the Drive Interlock
71
Deleting Coded Keys
71
Safety Functions
71
Drive Interlock with Code Input (Option)
72
Keyboard for Entering Codes: Overview
72
Entering/Changing the Personal Code
73
Enabling the Drive Interlock
73
Disabling the Drive Interlock
74
Putting the Drive Interlock out of Operation
74
Putting the Drive Interlock Back into Operation Again
75
Interruption of Drive Interlock Power
75
Drive Interlock Maintenance
75
Oil and Fuel Preheater (Option)
76
General Information on the Oil and Fuel Preheater
76
Oil Preheater Operation
76
Fuel Preheater
76
Jump-Starting the Engine (External Battery)
77
Safety Instructions Regarding External Starting Aids
77
Providing External Starting Aid
77
Before Moving off
78
Special Instructions for Driving on Public Roads
78
Bucket Transport Position
79
Transport Position of Pallet Forks
80
Locking the Control Lever (Joystick) and the 3Rd Control Circuit (Attachments)
81
Steering System
82
Steering Column Height and Angle Adjustment (Option)
82
Checking the Steering System
82
Wheel Synchronisation (Front/Rear Axles)
83
Synchronisation When Starting the Machine
83
Synchronisation During Work Operation
83
Changing Steering Mode
84
General Safety Information on Changing Steering Mode
84
Changing over to Front Axle Steering (Option)
84
Changing over to 4 Wheel Steering
84
Changing over to Diagonal Steering (Crab Steering Option)
85
Accelerator Pedal
86
Speed Control with the Accelerator Pedal
86
Accelerator Pedal Lock - Manual Throttle (Option)
86
Disabling/Enabling the Accelerator Pedal Lock
86
Brake/Inching Pedal
87
Specific Information on Brake/Inching Pedal Actuation
87
Braking with the Brake/Inching Pedal
87
Inching with the Brake/Inching Pedal
87
Parking Brake
88
General Instructions Regarding the Parking Brake
88
Applying the Parking Brake
88
Driving the Machine
89
Selecting a Speed Range
89
Changing Direction (Forwards/Reverse)
90
Differential Lock (Self-Locking Differential)
90
Switching the Differential Lock on and off
90
Low-Speed Control (Option)
91
Selecting the Drive Speed
91
Load Stabiliser (Option)
92
General Instructions Regarding the Load Stabiliser Function
92
Switching the Load Stabiliser on and off
93
Backup Warning System (Option)
94
Instructions Regarding the Backup Warning System
94
Electric Connection - Front Socket (Option)
94
Putting the Front Socket into Operation
94
Machine Lights
95
Machine Lights Operation
95
Working Lights Operation
96
Interior Light Operation
96
Signalling System
97
Turn Indicator Operation
97
Hazard Warning System Operation
97
Rotating Beacon (Option)
97
Rotating Beacon Operation
97
Cab Heating and Ventilation
98
Heating and Ventilation System Operation
98
Auxiliary Heating (Option)
99
Operating and Setting the Auxiliary Heating
99
Heating/Air Conditioning System (Option)
100
Heating/Air Conditioning Operation
100
Washer System
101
Washer System Operation
101
Tank for Washer System
101
Seat
102
Seat Adjustment: Overview
102
Weight Adjustment
102
Height Adjustment
103
Height Adjustment (Air-Suspension Seat, Option)
103
Backrest Adjustment
103
Horizontal Adjustment with Control Lever Base
104
Horizontal Adjustment Without Control Lever Base
104
Heated Seat (Option)
104
Heated Seat Operation
104
Seat Belt (Lap Belt)
105
Specific Instructions Regarding the Seat Belt
105
Fastening the Seat Belt
105
Unfastening the Seat Belt
106
Longer/Shorter Lap Belt Adjustment
106
Other Controls
107
Folding Back the Control Lever Base
107
Towing the Machine
108
Safety Instructions for Towing Away
108
Getting Ready for Towing
108
Towing the Machine
109
Once Towing Is over
109
Decommissioning the Machine Temporarily
110
Stopping/Parking the Machine
110
Decommissioning the Machine for a Longer Time
110
Crane Handling the Machine
111
Safety Instructions Regarding Crane Handling
111
Loading and Transporting the Machine on a Transport Vehicle
112
Safety Instructions Regarding Loading on a Transport Vehicle
112
Loading and Tying down the Machine
113
Loader Unit Control Lever (Overview)
114
Control Lever (Joystick) for Lift and Tilt Rams and 3Rd Control Circuit
114
Operating and Securing the 3Rd Control Circuit
115
Locking and Unlocking an Attachment from the Quickhitch
115
Operation of Hydraulic Attachments
115
Continuous Operation of the 3Rd Control Circuit (Option)
116
Continuous Operation of the 3Rd Control Circuit
116
Emergency Lowering of Loader Unit in Case of Diesel Engine Breakdown
117
Lowering or Raising
117
Pressure Relief on the Quickhitch Couplers
117
Equipping the Machine with a Standard Bucket
118
Fitting a Standard Bucket Onto the Quickhitch
118
Removing a Standard Bucket from the Quickhitch
119
Driving on Public Roads with a Standard Bucket
120
Preparing Road Travel
120
Working with a Bucket
121
Fields of Application for Bucket
121
Safety Instructions for Working with the Bucket
121
Safety Instructions for Transporting Material in a Full Bucket
122
Loading Loose Material
123
Loading if the Material Is Hard to Penetrate
123
Removing Material/Digging in Soft Soil
124
Removing Material/Digging in Hard Soil
125
Loading Heaped Material (Non-Compacted Material)
125
Loading Heaped Material (Compacted Material)
126
Grading
126
Practical Hints for Loading Vehicles
126
Freeing the Machine
126
Fitting a Multipurpose Bucket
127
Picking up a Multipurpose Bucket with the Quickhitch
127
Hydraulic Connections on the Multipurpose Bucket (Overview)
127
Connecting the Hydraulic Lines of a Multipurpose Bucket to the Wheel Loader
128
Removing the Multipurpose Bucket from the Quickhitch
129
Driving on Public Roads with the Multipurpose Bucket
130
Preparing Road Travel
130
Working with the Multipurpose Bucket
131
Fields of Application for Multipurpose Bucket
131
Safety Instructions for Working with the Multipurpose Bucket
131
Safety Instructions for Transporting Material in a Full Multipurpose Bucket
132
Grading and Scraping
133
Removing and Spreading Material in Thin Layers
133
Pulling out Material from Slopes
134
Moving Material with Longer Reach
134
Picking up Remaining Material Completely
134
Grabbing Bulky Material
135
Pulling out and Setting Posts
135
Backfilling Round Gravel and Precise Unloading
136
Unloading from the Bottom of the Bucket for Increased Dump Heights
136
Fitting Pallet Forks
137
Picking up Pallet Forks with the Quickhitch
137
Removing the Pallet Forks from the Quickhitch
137
Driving on Public Roads with Pallet Forks
137
Working with the Pallet Forks
138
General Safety Instructions Regarding the Pallet Forks
138
Brief Instructions for Fork Arms
140
Specific Safety Instructions for Picking up Loads with the Pallet Forks
141
Load Diagram for Pallet Forks
141
Adjusting the Fork Arms of the Pallet Forks
142
Fields of Application for Pallet Forks
143
Picking up Loads with the Pallet Forks
143
Transporting Loads with the Pallet Forks
144
Load Hook (Option)
145
Safety Instructions Regarding Work with a Load Hook
145
Working with the Automatic Bucket Repositioning (Option)
146
General Information on Automatic Bucket Repositioning
146
Front/Rear Hydraulic Additional Control Circuit (Option)
147
Connections for Additional Control Circuits (Overview)
147
Operation of Front/Rear Additional Control Circuits
148
Additional Control Circuit (4Th Control Circuit Proportional Controls Option)
149
Operation of 4Th Control Circuit
149
Tilt Ram Lock (Option)
150
Switching the Tilt Ram Lock on and off
150
Hose Burst Valve" Safety Feature (Option)
150
General Information on the Hose Burst Valve
150
Hose Burst Valve Function
150
Automatic Trailer Coupling (Option)
151
General Information on the Trailer Coupling
151
Trailer Weights/Drawbar Loads on the Trailer Coupling
151
Trailer Coupling Operation
151
Final Decommissioning of Machine
152
General Information on Decommissioning
152
Preparing Disposal
152
Disposal
152
Troubleshooting
153
Engine Trouble
153
Malfunctions in the Air Conditioning System (Option)
155
Maintenance
157
Important Information on Maintenance and Service Work
157
Important Information for Maintenance Personnel
157
Fuel System
158
Safety Instructions for Refuelling
158
Diesel Fuel Specification
158
Stationary Fuel Pumps
158
Refuelling
159
Checking/Cleaning the Additional Fuel Filter (Water Separator, Option)
159
Bleeding the Fuel System
160
Engine Lubrication System
161
Safety Instructions Regarding Inspections and Maintenance Work on the Engine
161
Checking the Engine Oil Level
161
Filling up Engine Oil
162
Engine and Hydraulics Cooling System
163
General Instructions Regarding Cooling System Maintenance
163
General Checks and Cleaning Work
163
Cleaning the Radiator Fins of the Oil/Water Radiator
164
Fan Bearing - Visco Clutch
164
Checking the Coolant Level
165
Filling up Coolant
166
Air Filter
167
Checking the Air Filter for Dirt
167
Replacing the Air Filter Cartridge
168
V-Belt
169
Checking V-Belt Tension
169
Retightening the V-Belt
169
Safety Instructions Regarding Maintenance of the Hydraulic System
170
Monitoring the Hydraulic Oil and the Reflux Filter
171
Checking the Hydraulic Oil Level
172
Filling up Hydraulic Oil
172
Important Information for the Use of Biodegradable Oil
173
Checking Hydraulic Pressure Lines
174
Safety Instructions Regarding Pressure Line Checks
174
Lubrication Work
175
General Safety Instructions Regarding Lubrication Work
175
Lubricating the Rear Axle Oscillation-Type Bearing
175
Lubricating the Front and Rear Axle Planetary Drive Bearings
175
Lubricating the Loader Unit, Lift, Tilt and Lock Rams
176
Lubricating with the Central Lubrication System (Option)
177
General Functional Description of the Central Lubrication System
177
Repair Work
177
Setting the Lubrication and Break Times
178
Filling the Central Lubrication System
178
Maintenance of the Brake System
179
Specific Safety Instructions Regarding the Brake System
179
Checking/Filling up the Brake Fluid Level
179
Tyres
180
Daily Tyre Checks
180
Wheel Change
181
Heating and Ventilation System Maintenance
182
General Instructions Regarding the Heating System
182
Cleaning the Dust Filter of the Heating System
182
Heating/Air Conditioning System (Option): Maintenance
183
General Safety Instructions Regarding the Air Conditioning System
183
Filling up the Air Conditioning System
183
Daily Functional and Visual Checks of the Heating and Air Conditioning System
184
Cleaning the Heat Exchanger (Condenser)
185
Electrical System
186
General Instructions
186
Safety Instructions Regarding the Electrical System and the Battery
186
Checking/Replacing the Battery
187
Inspection and Maintenance Work on the Electrical System at Regular Intervals
188
Checking the Alternator
188
Checking/Replacing Fuses and Relays
189
Checking/Replacing Fuses of the Main Fuse Box
189
General Cleaning and Maintenance Work
190
Safety Instructions Regarding General Cleaning Work
190
Cleaning with Washing Solvents
190
Cleaning with Compressed Air
190
Cleaning with a High-Pressure Cleaner or Steam Jet
190
Cleaning with Volatile and Flammable Anticorrosion Agents and Sprays
190
Cleaning Inside the Cab
191
Cleaning the Seat Belt
191
Cleaning the Exterior of the Machine
191
Cleaning the Engine Compartment
192
Checking Screw Connections
192
Checking Pivots and Hinges
192
Maintenance of Attachments and of the Work Equipment
192
Maintenance of the Automatic Trailer Coupling (Option)
193
Cleaning and Lubricating the Trailer Coupling
193
Check the Trailer Coupling for Wear
193
Maintenance: Diesel Particle Filter (Option)
194
Checking the Electronic Filter Monitoring
194
Maintenance Work "Aggressive Media" (Option)
195
Anticorrosion Protection Applied in the Factory
195
Components Coated with Anticorrosive Wax
195
Measures for Maintaining Anticorrosive Protection
196
Applying the Protective Anticorrosion Coating
197
Treatment of Oxidised Surfaces
197
Fluids and Lubricants
199
Explanation of Symbols on the Maintenance Label
200
Maintenance Label
201
Maintenance Plan
203
Specifications
207
Models and Trade Names: Overview
207
Frame
207
Engine
207
Drive
208
Variable Displacement Pump/Boost Pump
208
Variable Displacement Motor
208
Axles
209
Front Axle
209
Rear Axle
209
Brakes
210
Service Brake
210
Parking Brake
210
Steering System
210
Work Hydraulics
211
Hydraulic Pump
211
Hydraulic Pilot Control, Pilot Control Unit
211
Hydraulic Ram Protection
212
Lift and Tilt Ram Speed
212
Usable Consumer Pressure at Additional Control Circuit (Option)
213
Electrical System
214
Electric Units
214
Fuses
214
Main Fuse Box with Relays
215
Relays
216
Tyres
217
Tyres for Wheel Loader Model 351-01
217
Tyres for Wheel Loader Models 351-02/351-03
217
Machine Weights
218
Noise Levels
218
Vibrations, Oscillation and Acceleration Value
218
Coolant Compound Table
219
Tightening Torques, Conversion Tables
219
General Tightening Torques
219
Conversion Table: DIN Standard - USA Standard
220
Payloads
221
Loader Unit with Pallet Forks
221
Loader Unit with Pallet Forks (Foldable Fork Arms Option)
222
Loader Unit with Load Hook (Option)
222
Trailer Weight/Drawbar Load for Automatic Trailer Coupling (Option)
222
Wheel Loader Dimensions with Bucket (Model 351-01)
223
Wheel Loader Dimensions with Bucket (Model 351-02)
224
Wheel Loader Dimensions with Bucket (Model 351-03)
225
Wheel Loader Dimensions with Pallet Forks (Models 351-01/351-02/351-03)
226
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