Kohler 20RESCL Manuals

Manuals and User Guides for Kohler 20RESCL. We have 4 Kohler 20RESCL manuals available for free PDF download: Manual, Installation Manual, Operation, Installation Instructions

Kohler 20RESCL Manual (172 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 8.59 MB

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
- List of Related Materials
  11
Service Assistance

12
Section 1 Specifications

13
- Introduction
  13
- Controller Specifications
  13
- Torque Specifications
  13
- Engine Service
  13
- Engine Specifications
  13
- Alternator Specifications
  14
- Service Views
  15
Section 2 Scheduled Maintenance

19
- Service Schedule
  20
- Lubrication System
  22
  - Low Oil Pressure Shutdown
    22
  - Oil Check
    22
  - Engine Oil Recommendation
    22
  - Oil Change Procedure
    22
  - Oil Cooler, 14Kw Models
    23
  - Oil Cooler, 20RESA/RESAL/RESB
    24
- Resetting the Maintenance Reminder
  24
- Spark Plugs
  24
- Air Cleaner Service
  25
  - Air Cleaner, 14 Kw Models
    25
  - Air Cleaner, 20 Kw Models
    26
- Air Intake and Exhaust System
  27
- Stepper Motor Coupling
  28
- Battery
  29
  - Cleaning the Battery
    29
  - Checking Electrolyte Level
    29
  - Checking Specific Gravity
    30
- Fuel System Maintenance
  31
- Fuel Regulator Vent Tubes
  31
- Storage Procedure
  32
  - Lubricating System
    32
  - Fuel System
    32
  - Cylinder Lubrication
    32
  - Exterior Preparation
    32
  - Battery
    32
Section 3 Generator Reconnection

33
Section 4 Controller

37
- Introduction
  37
- Controllers
  37
- Sitetech Software
  38
- Controller Parameters
  39
  - Controller Parameters Table
    39
  - Notes on Selected Parameters
    39
- Controller Firmware
  51
- Controller Replacement
  52
- Controller Setup
  56
- Voltage Calibration
  58
  - Calibration Using the RDC2 Controller Keypad and Menus
    58
  - Calibration Using Sitetech
    60
- Setting the Oncue Password
  62
  - RDC2 Controller
    62
  - DC2 Controller
    62
Section 5 Troubleshooting

63
- Introduction
  63
- Theory of Operation, Electronic Start Sequence
  63
- Initial Checks
  63
- USB Port and Auxiliary Winding Mini-Breaker
  64
- Circuit Protection
  65
- Emergency Stop Button
  65
- Thermostat
  66
- Oncue Plus Troubleshooting
  67
- Fuel System Troubleshooting
  67
- Troubleshooting Engine Hunting, 20 Kw Models
  68
- Fault Messages
  71
  - Main Power Overload Shutdown
    71
  - Faults Related to Paralleling
    75
- Status Messages
  77
- Troubleshooting Chart
  80
- Controller Troubleshooting
  87
- Troubleshooting Load Management Problems
  88
Section 6 Component Testing and Adjustment

93
- Theory of Operation
  93
- Alternator Excitation
  94
  - No to Low Voltage Operation
    94
  - Erratic Voltage Regulation
    94
  - Separate Excitation
    94
- Stator
  96
- Main Field (Rotor)
  98
- Slip Rings
  99
- Brushes
  99
- Voltage Adjustments
  100
- Governor System
  103
  - Operation
    103
  - Initial Checks
    103
  - Hunting/Surging
    104
  - Governor System Operation Test
    105
- Frequency Adjustment
  107
- Fault Shutdown Tests
  110
  - Controller Fault Shutdown Functions
    110
  - Fault Shutdown Switches
    111

Kohler 20RESCL Installation Manual (72 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 4.76 MB

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

5
- Exhaust System
  6
- Fuel System
  7
- Hot Parts
  8
Introduction

9
- Startup and Registration
  9
Service Assistance

10
Section 1 Installation

11
- Introduction
  11
- Lifting
  11
- Generator Set Inspection
  12
- Location and Mounting
  12
  - Mounting Area
    12
  - Concrete Mounting Pads
    12
  - Exhaust Requirements
    12
- Dimension Drawings
  13
- Access the Air Intake Area
  13
- Fuel Requirements
  14
  - Fuel Supply
    14
  - Fuel Pipe Size
    15
  - Connecting the Fuel Supply
    15
- Fuel Conversion
  16
- Electrical Connections
  21
  - Grounding
    22
  - Electrical Lead Entry
    22
  - Field-Connection Terminal Block
    22
  - AC Power Supply
    24
- ATS and Accessory Communication Connections
  25
- Battery
  31
- Prestart Installation Check
  33
- Set the Exerciser
  34
  - RDC2 Controller
    34
  - DC2 Controller
    34
  - Loaded Exercise
    34
Section 2 Accessories

35
- Introduction
  35
- Programmable Interface Module (PIM)
  35
- Load Management Devices
  36
  - Power Relay Module
    36
- Regulator Heater
  37
- Carburetor Heater
  39
- Battery Heater
  41
- Emergency Stop Button
  41
- Oncue Plus Generator Management System
  42
- Powersync Automatic Paralleling Module (APM)
  43
- Section 3 Drawings and Diagrams
  45
Appendix A Abbreviations

67
Appendix B Electrical Lead Entry Template

69

Kohler 20RESCL Operation (20 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 0.42 MB

Kohler 20RESCL Installation Instructions (2 pages)

Brand: Kohler | Category: Power Supply | Size: 0.06 MB

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More Kohler Manuals

Kohler 20RESCL Manuals

Kohler 20RESCL Manual (172 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

Section 2 Scheduled Maintenance

Section 3 Generator Reconnection

Section 4 Controller

Section 5 Troubleshooting

Section 6 Component Testing and Adjustment

Kohler 20RESCL Installation Manual (72 pages)

Table of Contents

Product Identification Information

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Installation

Section 2 Accessories

Appendix A Abbreviations

Appendix B Electrical Lead Entry Template

Kohler 20RESCL Operation (20 pages)

Table of Contents

Kohler 20RESCL Installation Instructions (2 pages)

Related Products

Kohler Categories