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G9-43A
User Manuals: JLG G9-43A Telehandler
Manuals and User Guides for JLG G9-43A Telehandler. We have
2
JLG G9-43A Telehandler manuals available for free PDF download: Operation & Safety Manual, Supplemental Repair Manual
JLG G9-43A Operation & Safety Manual (170 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 28.1 MB
Table of Contents
Revision Log
3
Read this First
4
Operator Qualifications
4
Modifications
4
Other Publications Available
6
Table of Contents
7
Table of Contents
11
Section 1 - General Safety Practices
11
Hazard Classification System
11
Safety Alert System and Safety Signal Words
11
General Precautions
11
Operation Safety
12
Electrical Hazards
12
Tip over Hazard
13
Travel Hazard
16
Load Falling Hazard
17
Lifting Personnel
18
Driving Hazards on Slopes
19
Pinch Points and Crush Hazards
20
Fall Hazard
22
Chemical Hazards
23
Section 2 - Pre-Operation and Inspection
25
Pre-Operation Check and Inspection
25
Safety Decals
27
Ansi
27
Walk-Around Inspection
38
Warm-Up and Operational Checks
40
Warm-Up Check
40
Operational Check
40
Operator Cab
41
Windows
42
Cab Door Window (if Equipped)
42
Section 3 - Controls and Indicators
43
General
43
Controls
44
Before S/N 0160040675 Excluding 0160040468 & 0160040672
44
S/N 0160040675 & after Including 0160040468 & 0160040672
45
Dash Controls and Indicators
48
Ignition
50
Park Brake
51
Parking Procedure
51
Transmission Control Lever
52
Boom Joystick
54
Frame Level and Attachment Tilt (if Equipped) Joystick
56
Outrigger Joysticks (G10-43A)
57
Auxiliary Hydraulic Joystick
58
Right Hand Panel (S/N 0160040675 & after Including 0160040468 & 0160040672)
60
Heater and Air Conditioning Controls (before S/N 0160040675 Excluding 0160040468 & 0160040672, if Equipped)
61
Accessory Control Lever (if Equipped)
62
Steer Modes
64
Steer Mode Change
64
Operator Seat
65
Adjustments
65
Seat Belt
67
Boom Angle and Extension Indicators
68
Section 4 - Operation
69
Engine
69
Starting the Engine
69
Cold Weather Starting Aids
70
Extreme Cold Weather Starting (if Equipped)
71
Battery Boosted Starting
72
Normal Engine Operation
73
Shut-Down Procedure
73
Operating with a Non-Suspended Load
74
Lift Load Safely
74
Picking up a Load
74
Transporting a Load
75
Leveling Procedure
75
Placing a Load
76
Disengaging a Load
76
Operating with a Suspended Load
77
Lift Load Safely
77
Picking up a Suspended Load
77
Transporting a Suspended Load
78
Leveling Procedure
78
Placing a Suspended Load
79
Disengaging a Suspended Load
79
Loading and Securing for Transport
80
Tiedown
80
Lifting
81
Section 5 - Attachments
83
Approved Attachments
83
Unapproved Attachments
84
JLG Supplied Attachments
85
Before S/N 0160037671
85
S/N 0160037671 & after
87
Telehandler/Attachment/Fork Capacity
88
Use of the Capacity Chart
89
Capacity Indicator Locations
89
Sample Capacity Chart
90
Example
94
Attachment Installation
95
Hydraulic Operated Attachment
98
Adjusting/Moving Forks
99
Attachment Operation
100
Carriage W/Forks
101
Side Tilt Carriage
102
Swing Carriage
104
Dual Fork Positioning Carriage
106
Mast Carriage
108
Mast Carriage W/Swing and Side Shift (before S/N 0160037671)
110
Mast Carriage W/Side Tilt (S/N 0160037671 & After)
112
Fork Mounted Hook
114
Truss Boom
116
Bucket
118
Grapple Bucket
120
Personnel Work Platform - Quick Switch Mounted (before S/N 0160037671)
122
Personnel Work Platform - Fork Mounted
124
Boom Head-Mounted Winch (before S/N 0160037671)
126
Section 6 - Emergency Procedures
127
Towing a Disabled Product
127
Moving Short Distances
127
Moving Longer Distances
127
Emergency Lowering of Boom
128
Emergency Exit from Enclosed Cab
128
Table of Contents
129
Section 7 - Lubrication and Maintenance
129
Introduction
129
Clothing and Safety Gear
129
General Maintenance Instructions
130
Service and Maintenance Schedule
131
10, 1St 50 & 50 Hour Maintenance Schedule
131
1St 250, 250 & 500 Hour Maintenance Schedule
132
1000, 1500 & 2000 Hour Maintenance Schedule
133
Lubrication Schedules
134
50 Hour Lubrication Schedule
134
Hour Lubrication Schedule
135
1000 Hour Lubrication Schedule
136
Operator Maintenance Instructions
138
Fuel System
138
Air Intake System
140
Engine Oil
142
Hydraulic Oil
143
Tires
144
Transmission Oil
147
Hydraulic Return Filter (before S/N 0160040675 Excluding 0160040468 & 0160040672)
148
Engine Cooling System
149
Battery
151
Windshield Washer System (if Equipped)
152
Section 8 - Additional Checks
153
Section 9 - Specifications
155
Product Specifications
155
Capacities
155
Tires
157
Performance
158
Dimensions
159
Index
161
Inspection, Maintenance and Repair Log
165
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JLG G9-43A Supplemental Repair Manual (128 pages)
Drive Axle
Brand:
JLG
| Category:
Boom Lifts
| Size: 58.69 MB
Table of Contents
Effectivity Page
3
Table of Contents
7
Introduction
9
Version Tracking
10
Manual Applicability and Supported Models
10
Specifications
11
Definition of Viewpoints
11
Data Plate
11
Conversion Tables
12
Units of Pressure
12
Unit of Weight
12
Units of Torque
12
Torque Specifications
13
Coarse Pitch
13
Fine Pitch
13
Wheel Nut Tightening Torques
14
Maintenance
15
Maintenance Points
15
Only for Heavy Duty
15
Oil Draining Mandatory Procedure
16
Central Housing
16
Planetary Gear Reduction
16
End-Stop Plier Setting
17
For External Retaining Snap Ring
17
For Internal Retaining Snap Ring
17
Maintenance Intervals
18
Lubricant & Sealant Specifications
19
Safety Precautions
21
Trunnion
23
Exploded View
23
Disassembly
24
Assembly
25
Planetary Reduction Gear
27
Exploded View
27
Disassembly
28
Assembly
32
Special Tools
37
Complete Steering Knuckle
41
Exploded View
41
Disassembly
42
Assembly
43
Steering Cylinder
45
Exploded View
45
Disassembly
46
Assembly
49
Special Tools
55
U-Joint
57
Exploded View
57
Disassembly
58
Assembly
60
Special Tools
62
Brake Wear Check Procedure
63
Old Version
63
New Version
64
Special Tools
65
Service Brake and Negative Parking Brake
67
Exploded View
67
Disassembly
68
Assembly
72
Manual Emergency Release
79
Adjust
79
Differential Unit
81
Exploded View
81
Disassembly
82
Assembly
86
Special Tools
92
Bevel Pinion
95
Exploded View
95
Disassembly
96
Assembly
99
Special Tools
104
Limited Slip Differential Unit
109
Exploded View
109
Disassembly
110
Assembly
112
Swinging Support
115
Exploded View
115
Disassembly
116
Assembly
117
Service Brake
119
Exploded View
119
Disassembly
120
Assembly
123
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