JLG G9-43A Operation & Safety Manual
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JLG G9-43A Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
Models
G9-43A
&
G10-43A
S/N 0160005444 & After
31200150
Revised
June 15, 2011
An Oshkosh Corporation Company

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Summary of Contents for JLG G9-43A

  • Page 1 Operation & Safety Manual Original Instructions Keep this manual with machine at all times. Models G9-43A & G10-43A S/N 0160005444 & After 31200150 Revised June 15, 2011 An Oshkosh Corporation Company...
  • Page 2 CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING! CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer,...

  • Page 3: Revision Log

    Revision Log Revision Log REVISION LOG April 28, 2006 - A - Original Issue of Manual November 13, 2008 - B - Revised manual. April 21, 2009 - C - Added G10-43A information. Revised cover and pages 1-6, 2-3, 2-6, 2-7, 3-2, 3-5, 3-12, 4-2, 4-11, 5-30 thru 5-33, 5-42, 7-2, 7-6, 7-7, 7-14, 7-19 & 9-1 thru 9-5.

  • Page 4: Read This First

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.
  • Page 5 Inc. or the local authorized JLG representative for information regarding safety- related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

  • Page 6: Other Publications Available

    Read This First Other Publications Available Service Manual..................31200151 Illustrated Parts Manual................91514001 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard.

  • Page 7: Table Of Contents

    Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ............b Modifications ..............b Other Publications Available ..........d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ..........1-1 Safety Alert System and Safety Signal Words ....1-1 1.2 General Precautions ............1-1 1.3 Operation Safety ..............1-2...
  • Page 8 Table of Contents Ignition ................3-8 Park Brake..............3-9 Parking Procedure............3-9 Transmission Control Lever.......... 3-10 Boom Joystick .............. 3-12 Frame Level and Attachment Tilt (if equipped) Joystick................. 3-14 Outrigger Joysticks (G10-43A) ........3-15 Auxiliary Hydraulic Joystick .......... 3-16 Right Hand Panel (S/N 0160040675 & After including 0160040468 &...
  • Page 9 Tiedown ................4-12 Lifting ................4-13 Section 5 - Attachments 5.1 Approved Attachments ............5-1 5.2 Unapproved Attachments ............5-2 5.3 JLG Supplied Attachments ..........5-3 Before S/N 0160037671 ..........5-3 S/N 0160037671 & After ..........5-5 5.4 Telehandler/Attachment/Fork Capacity........5-6 5.5 Use of the Capacity Chart............5-7 Capacity Indicator Locations...........5-7 Sample Capacity Chart ...........5-8...
  • Page 10 Table of Contents Section 7 - Lubrication and Maintenance 7.1 Introduction................7-1 Clothing and Safety Gear ..........7-1 7.2 General Maintenance Instructions........7-2 7.3 Service and Maintenance Schedule........7-3 10, 1st 50 & 50 Hour Maintenance Schedule ....7-3 1st 250, 250 & 500 Hour Maintenance Schedule ... 7-4 1000, 1500 &...

  • Page 11: Section 1 - General Safety Practices

    Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW00 1 WARNING indicates a potentially hazardous situation which, if not avoided, could...

  • Page 12: Operation Safety

    Section 1 - General Safety Practices OPERATION SAFETY Electrical Hazards 10 FT (3 M) • This machine is not insulated and does not provide protection from contact or being near electrical current. • NEVER operate the telehandler in an area where overhead power lines, overhead or underground cables, or other power sources may exist without ensuring the appropriate power or utility company de-energizes the lines.

  • Page 13: Tip Over Hazard

    General • For additional load requirements, refer to the appropriate capacity chart. • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab.
  • Page 14 Section 1 - General Safety Practices • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. •...
  • Page 15 Section 1 - General Safety Practices Non-Suspended Load • DO NOT drive with boom raised. Suspended Load • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. • Beware of wind. Wind can cause a suspended load to swing and cause dangerous side loads - even with tag lines.

  • Page 16: Travel Hazard

    Section 1 - General Safety Practices Travel Hazard 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.

  • Page 17: Load Falling Hazard

    Section 1 - General Safety Practices Load Falling Hazard • Never suspend load from forks or other parts of carriage. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. 31200150...

  • Page 18: Lifting Personnel

    Section 1 - General Safety Practices Lifting Personnel • When lifting personnel, USE ONLY a JLG approved personnel work platform, with proper capacity chart displayed in the cab. • DO NOT drive machine from cab when personnel are in platform.

  • Page 19: Driving Hazards On Slopes

    Section 1 - General Safety Practices Driving Hazards on Slopes To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. •...

  • Page 20: Pinch Points And Crush Hazards

    Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. • Stay clear of moving parts while engine is running. • Keep clear of steering tires and frame or other objects. •...
  • Page 21 Section 1 - General Safety Practices • Keep clear of boom holes. • Keep arms and hands clear of attachment tilt cylinder. • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating. 31200150 1-11...

  • Page 22: Fall Hazard

    Section 1 - General Safety Practices Fall Hazard • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-5 has been performed.

  • Page 23: Chemical Hazards

    • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.
  • Page 24 Section 1 - General Safety Practices This Page Intentionally Left Blank 1-14 31200150...

  • Page 25: Section 2 - Pre-Operation And Inspection

    Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
  • Page 26 Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operational check (see page 2-16) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.

  • Page 27: Safety Decals

    W h e n p e r s o n n e l a r e o n p l a tf o r m , t h e O P E R ATO R M U S T R E M A I N (G9-43A) S E AT E D i n c a b w i t h p e r s o n n e l i n d i r e c t l i n e o f s i g h t .
  • Page 28 Section 2 - Pre-Operation and Inspection CAPACITY CHARTS 91413061 VIEW OF CAB DASH 91513198 91503097 91503108 91503108 91513209 M O V I N G PA R T S c a n c u t o r e n t a n g l e . K e e p K e e p c l e a r o f w h e e l s a n d K e e p c l e a r o f w h e e l s a n d M O V I N G PA R T S c o u l d...
  • Page 29 Section 2 - Pre-Operation and Inspection 91513210 4105262 M O V I N G PA R T S c o u l d c u t o r c r u s h c a u s i n g d e a t h o r s e r i o u s i n j u r y.
  • Page 30 Section 2 - Pre-Operation and Inspection S/N 0160040121 & After, If Equipped 1706300 1706768 (ENCLOSED CAB) (PERKINS ENGINE BEFORE S/N 0160040675) 1705881 DO NOT use Ether or other high energy ENGINE EXPLOSION starting aids. could result in death or serious injury. Engine equipped with Pre-heating system.
  • Page 31 Section 2 - Pre-Operation and Inspection BEFORE S/N 0160040675 91513201 91503102 (G10-43A) (G9-43A, IF (G9-43A, IF EQUIPPED) EQUIPPED) 9150-3102 REV. - 9151-3201 REV. (-) S/N 0160040675 & AFTER CAPACITY 1001109458 CHARTS 1001109459 (G10-43A) 1706303 (G9-43A, IF (G9-43A, IF Operator must be trained and...
  • Page 32 Section 2 - Pre-Operation and Inspection S/N 0160040121 THRU 0160040674 EXCLUDING 0160040468 & 0160040672 1706301 4100181 91563220 1706301A 4100181 9156-3220 REV A 1706296 4109801 4109801 VIEW E-E VIEW C-C (G9-43A) 4109801 4109801 4109801 4109801 VIEW D-D (G10-43A) VIEW B-B 1706301 91563220 1706300 4100181 1001109053...
  • Page 33 Section 2 - Pre-Operation and Inspection 1706302 4105262 0° 1706302 91553072 1706302 1706302 1706298 1706302 1706298A O 2110 VIEW G-G VIEW F-F 31200150...
  • Page 34 Section 2 - Pre-Operation and Inspection ISO (S/N 0160040121 & After, If Equipped) 1706098 1001092878 (PERKINS ENGINE (ENCLOSED CAB) BEFORE S/N 0160040675) 1705881 1706098 B 1701640 1701640 1001092878 (S/N 0160040675 (ENCLOSED CAB) & AFTER) 1706288 1706284 1001092877 O 2610 VIEW A-A 2-10 31200150...
  • Page 35 Section 2 - Pre-Operation and Inspection BEFORE S/N 0160040675 91513201 (G10-43A) 91503102 (G9-43A, IF (G9-43A, IF EQUIPPED) EQUIPPED) 9150-3102 REV. - 9151-3201 REV. (-) S/N 0160040675 & AFTER CAPACITY 1001109458 CHARTS 1001109459 (G10-43A) 1706287 (G9-43A, IF (G9-43A, IF EQUIPPED) EQUIPPED)
  • Page 36 Section 2 - Pre-Operation and Inspection S/N 0160040121 THRU 0160040674 EXCLUDING 0160040468 & 0160040672 1706285 4100181 91563220 4100181 9156-3220 REV A 1706281 4109801 4109801 VIEW E-E VIEW C-C (G9-43A) 4109801 4109801 4109801 4109801 VIEW D-D (G10-43A) VIEW B-B 1706098 1706285 91563220 4100181 1001109053 2.5 GPM...
  • Page 37 Section 2 - Pre-Operation and Inspection 1706292 4105262 0° 1706292 91553072 1706292 1706292 1706282 1706292 O 2140 VIEW G-G VIEW F-F 31200150 2-13...

  • Page 38: Walk-Around Inspection

    Section 2 - Pre-Operation and Inspection WALK-AROUND INSPECTION Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
  • Page 39 Section 2 - Pre-Operation and Inspection 5. Mirrors - Clean and undamaged. 6. Cab and Electrical - • General appearance; no visible damage. • Frame level indicator and window glass undamaged and clean. • Gauges, switches, joysticks, foot controls and horn operational. •...

  • Page 40: Warm-Up And Operational Checks

    Section 2 - Pre-Operation and Inspection WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Voltmeter should show 13.5 to 14 volts. 4.

  • Page 41: Operator Cab

    Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/machine configuration. If the overhead guard or cab structure is damaged, the CAB CANNOT BE REPAIRED.

  • Page 42: Windows

    Section 2 - Pre-Operation and Inspection WINDOWS Keep all windows and mirrors clean and unobstructed. Cab Door Window (if equipped) 0011 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. •...

  • Page 43: Section 3 - Controls And Indicators

    Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS GENERAL This section provides the necessary information needed to understand control functions. Note: The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices.

  • Page 44: Controls

    Section 3 - Controls and Indicators CONTROLS Before S/N 0160040675 excluding 0160040468 & 0160040672 O 0025 1. Transmission Control Lever: See page 3-10. 2. Instrument Panel: See page 3-6. 3. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction.

  • Page 45: S/N 0160040675 & After Including 0160040468 & 0160040672

    Section 3 - Controls and Indicators S/N 0160040675 & After including 0160040468 & 0160040672 G9-43A O 2360 1. Transmission Control Lever: See page 3-10. 2. Instrument Panel: See page 3-6. 3. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction.
  • Page 46 Section 3 - Controls and Indicators G10-43A O 2370 1. Transmission Control Lever: See page 3-10. 2. Instrument Panel: See page 3-6. 3. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction. Three steering modes are available. See “Steer Modes”...
  • Page 47 Section 3 - Controls and Indicators This Page Intentionally Left Blank 31200150...

  • Page 48: Dash Controls And Indicators

    Section 3 - Controls and Indicators Dash Controls and Indicators Before S/N 0160040675 excluding 0160040468 & 0160040672 S/N 0160031635 THRU BEFORE S/N 0160031635 0160040674 O 0084 1. Hourmeter: Indicates total time of engine operation in hours and tenths of hours. 2.
  • Page 49 Section 3 - Controls and Indicators S/N 0160040675 & After including 0160040468 & 0160040672 OAL2430 1. Transmission Temperature Light: Illuminates when transmission temperature is too high. Bring machine to a stop, lower boom and attachment to ground. Idle machine until the transmission temperature light goes out, then shut off engine. Determine cause and correct before continued use.

  • Page 50: Ignition

    Section 3 - Controls and Indicators Ignition START OY005 • In "ACC" or "RUN" position, voltage is available for all electrical functions. • Full clockwise rotation to "START" engages starter motor. • Counter-clockwise rotation to "OFF" stops engine and removes voltage from all electrical functions.

  • Page 51: Park Brake

    Section 3 - Controls and Indicators Park Brake BEFORE S/N 0160040675 EXCLUDING S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 0160040468 & 0160040672 O 0123 Park brake switch controls the application and release of the park brake. Indicator light on switch illuminates to indicate brake is applied. •...

  • Page 52: Transmission Control Lever

    Section 3 - Controls and Indicators Transmission Control Lever Direction of Travel Selection O 0034 Transmission control lever (1) engages forward or reverse travel. • Lift and push lever forward for forward travel; lift and pull lever rearward for reverse travel. Move lever to centered position for neutral. •...
  • Page 53 Section 3 - Controls and Indicators Gear Selection O 0043 Gear selection is located on the twist grip handle (2) of transmission control lever. • Twist hand grip to select gear. • Select the appropriate gear for the task being performed. Use a lower gear when transporting a load.

  • Page 54: Boom Joystick

    TIP OVER/CRUSH HAZARD. Rapid, jerky operation of controls will cause rapid, jerky movement of the load. Such movements could cause the load to shift or fall or could cause the machine to tip over. G9-43A If Equipped G10-43A Before S/N 0160040675 excluding 0160040468 & 0160040672 TILT SPEED...
  • Page 55 Section 3 - Controls and Indicators G9-43A If Equipped G10-43A S/N 0160040675 & After including 0160040468 & 0160040672 O 2380 The boom joystick (1) controls the boom, attachment tilt and clutch lock functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom;...

  • Page 56: Frame Level And Attachment Tilt (If Equipped) Joystick

    Section 3 - Controls and Indicators Frame Level and Attachment Tilt (if equipped) Joystick O 2390 The middle joystick (4) controls the left to right frame level and attachment tilt (if equipped) functions. Frame Level • Move the joystick left to rotate frame left, move the joystick right to rotate frame right.

  • Page 57: Outrigger Joysticks (G10-43A)

    Section 3 - Controls and Indicators Outrigger Joysticks (G10-43A) O 2400 The rear joysticks (1) control the outriggers. • The left joystick controls left outrigger and the right joystick controls right outrigger. • Push joysticks forward to lower outriggers; push joysticks back to raise outriggers.

  • Page 58: Auxiliary Hydraulic Joystick

    BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672, IF EQUIPPED OY015 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 G9-43A (IF EQUIPPED) G9-43A (IF EQUIPPED), G10-43A (G10-43A) (G9-43A) O 2410 • Auxiliary hydraulic joystick (1) controls function of attachments that require hydraulic supply for operation.
  • Page 59 Section 3 - Controls and Indicators This Page Intentionally Left Blank 31200150 3-17...

  • Page 60: Right Hand Panel (S/N 0160040675 & After Including 0160040468 & 0160040672)

    Section 3 - Controls and Indicators Right Hand Panel (S/N 0160040675 & After including 0160040468 & 0160040672) O 2420 Heater and Air Conditioning Controls (if equipped) 1. Air Vent: Two individually adjustable round vents. 2. Air Louver: Three individually adjustable air louvers. 3.

  • Page 61: Heater And Air Conditioning Controls (Before S/N 0160040675 Excluding 0160040468 & 0160040672, If Equipped)

    Section 3 - Controls and Indicators Heater and Air Conditioning Controls (Before S/N 0160040675 excluding 0160040468 & 0160040672, if equipped) 0801 1. Air Vent: Two individually adjustable round vents. 2. Air Louver: Three individually adjustable air louvers. 3. Defroster Fan: Two speed fan. Press fan switch down for slow speed; press switch up for fast speed.

  • Page 62: Accessory Control Lever (If Equipped)

    Section 3 - Controls and Indicators Accessory Control Lever (if equipped) Before S/N 0160031635 The accessory control lever (1) operates the turn signals, hi/low beams and hazard lights. OY0761 Turn Signal • Push the lever (2) forward to activate the left turn signal. •...
  • Page 63 Section 3 - Controls and Indicators S/N 0160031635 & After The accessory control lever (5) operates the turn signals, parking lights and headlights. OY1790 Turn Signal • Push the lever forward (6) to activate the left turn signal. • Pull the lever back (7) to activate the right turn signal. •...

  • Page 64: Steer Modes

    Section 3 - Controls and Indicators STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer Note: 2-Wheel Front Steer mode is required for travel on public roads. Steer Mode Change BEFORE S/N 0160040675 EXCLUDING 0160040468 &...

  • Page 65: Operator Seat

    Section 3 - Controls and Indicators OPERATOR SEAT Adjustments Prior to starting engine adjust seat for position and comfort. Before S/N 0160015460 OY1800 1. Fore/Aft: Pull up on handle to move seat fore and aft. 2. Seat Belt: Always fasten seat belt during operation. If required, a 3 in (76 mm) seat belt is available.
  • Page 66 Section 3 - Controls and Indicators S/N 0160015460 & After OW0480 Prior to starting engine adjust seat for position and comfort as follows: 1. Suspension: Use knob to adjust suspension to the appropriate setting. Turn clockwise to increase stiffness. Turn counterclockwise to reduce stiffness. 2.

  • Page 67: Seat Belt

    Section 3 - Controls and Indicators Seat Belt Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

  • Page 68: Boom Angle And Extension Indicators

    Section 3 - Controls and Indicators BOOM ANGLE AND EXTENSION INDICATORS 0° O 0541 • The boom angle indicator (1) is located on the left side of the boom. Use this indicator to determine the boom angle when using the capacity chart (see “Use of the Capacity Chart”...

  • Page 69: Section 4 - Operation

    Starting the Engine This machine can be operated under normal conditions in temperatures of 0°F to 104°F (-20°C to 40°C). Consult JLG for operation outside this range or under abnormal conditions. If equipped for extreme cold weather, -40°F to 0°F (-40°C to -20°C), see page 4-3 for starting procedure.

  • Page 70: Cold Weather Starting Aids

    Section 4 - Operation Cold Weather Starting Aids John Deere Engine JLG approved starting aids employ ether. If your telehandler is equipped with an ether starting aid, the following applies: • Injection of ether is triggered by temperature sensor located on engine.

  • Page 71: Extreme Cold Weather Starting (If Equipped)

    Section 4 - Operation Extreme Cold Weather Starting (if equipped) If equipped with extreme cold weather components, machine can be operated in temperatures of -40°F to 0°F (-40° C to -20° C). 1. Machine must be equipped with heating components and extreme cold weather fluids.

  • Page 72: Battery Boosted Starting

    Section 4 - Operation Battery Boosted Starting If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure boosting vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. •...

  • Page 73: Normal Engine Operation

    Section 4 - Operation Normal Engine Operation • Observe instrument panel frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel.

  • Page 74: Operating With A Non-Suspended Load

    Section 4 - Operation OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 75: Transporting A Load

    Section 4 - Operation Transporting a Load OW0540 After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments. Leveling Procedure 1.

  • Page 76: Placing A Load

    Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart”...

  • Page 77: Operating With A Suspended Load

    Section 4 - Operation OPERATING WITH A SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 78: Transporting A Suspended Load

    Section 4 - Operation Transporting a Suspended Load • Travel in accordance with the requirements set forth in Section 1 - General Safety Practices and Section 5 - Attachments. • For additional requirements, refer to the appropriate capacity chart in the operator cab.

  • Page 79: Placing A Suspended Load

    Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. •...

  • Page 80: Loading And Securing For Transport

    Section 4 - Operation LOADING AND SECURING FOR TRANSPORT OY18 1 G10-43A G9-43A Tiedown 1. Level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck.

  • Page 81: Lifting

    • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated.
  • Page 82 Section 4 - Operation This Page Intentionally Left Blank 4-14 31200150...

  • Page 83: Section 5 - Attachments

    If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or a local distributor for further information.

  • Page 84: Unapproved Attachments

    Section 5 - Attachments UNAPPROVED ATTACHMENTS Do not use unapproved attachments for the following reasons: • Range and capacity limitations for “will fit,” homemade, altered, or other non-approved attachments cannot be established. • An overextended or overloaded telehandler can tip over with little or no warning and cause serious injury or death to the operator and/or those working nearby.

  • Page 85: Jlg Supplied Attachments

    Section 5 - Attachments JLG SUPPLIED ATTACHMENTS Before S/N 0160037671 Applicable Model Attachment Part Number G9-43A Carriage, 48 in (1220 mm) 91405073 Carriage, 50 in (1270 mm) 1170019 Carriage, 60 in (1524 mm) 1170022 Carriage, 72 in (1829 mm) 91405074...
  • Page 86 Section 5 - Attachments Applicable Model Attachment Part Number G9-43A 91405055 Bucket, 74 in - 1.25 yd 91405071 Bucket, 102 in -1.25 yd 0930021 Grapple Bucket, 96 in -1.75 yd Hook, Fork Mounted 90553036 Hook, Fork Mounted 91565094 Truss Boom, 10 ft (3048 mm)

  • Page 87: S/N 0160037671 & After

    Section 5 - Attachments S/N 0160037671 & After Applicable Model Attachment Part Number G9-43A G10-43A Carriage, 50 in (1270 mm) 1170021 Carriage, 60 in (1524 mm) 1170024 Carriage, 72 in (1829 mm) 1170027 Side Tilt Carriage, 50 in (1270 mm)

  • Page 88: Telehandler/Attachment/Fork Capacity

    Other than block forks, all forks should be used in matched pairs, block forks used in matched sets. WARNING Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. 31200150...

  • Page 89: Use Of The Capacity Chart

    Section 5 - Attachments USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-8), the operator must first determine and/or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2. The proper Capacity Chart(s). 3.

  • Page 90: Sample Capacity Chart

    Section 5 - Attachments Sample Capacity Chart Before S/N 0160037671 This Capacity Chart may be MODEL used with this model ONLY. DEDUCT 350 LBS XXXXX The model of your FROM ALL CAPACITIES WHEN MACHINE IS telehandler is indicated on EQUIPPED WITH WINCH the boom or chassis.
  • Page 91 Section 5 - Attachments To identify the proper capacity chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the capacity chart. • Use when lifting a load with outriggers up. 1090 • Use when lifting a load with outriggers down. 1100 31200150...
  • Page 92 Section 5 - Attachments S/N 0160037671 & After This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model XXXX is used for demonstration purposes only. Attachment type, XXXXXX weight and <...
  • Page 93 Section 5 - Attachments To identify the proper load chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the load chart. • Use when lifting a load with outriggers up. 1090 • Use when lifting a load with outriggers down. 1100 31200150 5-11...

  • Page 94: Example

    Section 5 - Attachments Example A contractor owns a model xxxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: Before S/N 0160037671 • The attachment model/option number matches the attachment number on the capacity chart.

  • Page 95: Attachment Installation

    Section 5 - Attachments ATTACHMENT INSTALLATION BEFORE S/N 0160037671 S/N 0160037671 & AFTER OY18 0 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retaining Pin 6. Quick Switch (attachment tilt control in cab, see page 3-12 or page 3-14) WARNING CRUSH HAZARD.
  • Page 96 Section 5 - Attachments Before S/N 0160037671 This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-5. 1. Tilt quick switch back to provide clearance. Check to be sure lock pin is secured in out position with retainer pin.
  • Page 97 Section 5 - Attachments S/N 0160037671 & After This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-5. 1. Tilt quick switch back to provide clearance. Check to be sure lock pin is removed. OY1550 2.

  • Page 98: Hydraulic Operated Attachment

    Section 5 - Attachments Hydraulic Operated Attachment 1. Install attachment (see page 5-13). 2. Lower attachment to ground and perform “Shut-Down Procedure” on page 4-5. BEFORE S/N 0160037671 S/N 0160037671 & AFTER OY17 0 3. Connect attachment hoses to both auxiliary fittings (2). 5-16 31200150...

  • Page 99: Adjusting/Moving Forks

    Section 5 - Attachments ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar.

  • Page 100: Attachment Operation

    Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder. Note: Operations described within this section reference the G9-43A attachment tilt and frame level joystick configuration. Refer to page 3-12 if equipped with a different joystick configuration.

  • Page 101: Carriage W/Forks

    Section 5 - Attachments Carriage w/Forks Use Carriage Attachment Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0690 O 2430 The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt. •...

  • Page 102: Side Tilt Carriage

    Section 5 - Attachments Side Tilt Carriage Use Side Tilt Carriage Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. 1550 LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2440 RIGHT HAND AUXILIARY HYDRAULIC JOYSTICK The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt.
  • Page 103 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. WARNING CRUSH HAZARD. Do not use side tilt to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: •...

  • Page 104: Swing Carriage

    Section 5 - Attachments Swing Carriage Use Swing Carriage Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2450 RIGHT HAND AUXILIARY HYDRAULIC JOYSTICK The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt.
  • Page 105 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. WARNING CRUSH HAZARD. Always level forks (horizontally) and telehandler frame before swinging load to side. Swinging unlevel forks could cause load to slide off forks. WARNING CRUSH HAZARD.

  • Page 106: Dual Fork Positioning Carriage

    Section 5 - Attachments Dual Fork Positioning Carriage Use Carriage Attachment Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OZ3670 LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2470 RIGHT HAND AUXILIARY HYDRAULIC JOYSTICK The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt.
  • Page 107 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. WARNING CRUSH HAZARD. Do not use fork positioning to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: •...

  • Page 108: Mast Carriage

    Section 5 - Attachments Mast Carriage Use Mast Carriage Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0580 LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2460 RIGHT HAND AUXILIARY HYDRAULIC JOYSTICK The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt.
  • Page 109 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. WARNING CRUSH HAZARD. Do not use mast to push or pull objects or load. Failure to comply could cause object or load to fall. Operation: • Always lower forks fully in mast before engaging load. •...

  • Page 110: Mast Carriage W/Swing And Side Shift (Before S/N 0160037671)

    Section 5 - Attachments Mast Carriage w/Swing and Side Shift (Before S/N 0160037671) Use 6 ft Mast Carriage Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0590 OY0 7 The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls fork tilt.
  • Page 111 Section 5 - Attachments To Raise/Lower Mast: Press Forks Raise/Lower Switch (6) located on dash panel to activate Forks Raise/ Lower function. The auxiliary hydraulic joystick controls the mast raise/lower function. • Move joystick up to lower. • Move joystick down to raise. To Side Shift: Press Side Shift Switch (7) located on dash panel to activate Side Shift function.

  • Page 112: Mast Carriage W/Side Tilt (S/N 0160037671 & After)

    Section 5 - Attachments Mast Carriage w/Side Tilt (S/N 0160037671 & After) Use Mast Carriage Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0590 AUXILIARY LEFT HAND ELECTRIC AUXILIARY SWITCHES HYDRAULIC JOYSTICK O 2480 AUXILIARY RIGHT HAND AUXILIARY ELECTRIC HYDRAULIC JOYSTICK SWITCHES...
  • Page 113 Section 5 - Attachments Right Hand Hydraulic Joystick • Move joystick left to (side) tilt left. • Move joystick right to (side) tilt right. To Raise/Lower Mast: Press Forks Raise/Lower Switch (6) located on dash panel to activate Forks Raise/ Lower function.

  • Page 114: Fork Mounted Hook

    Section 5 - Attachments Fork Mounted Hook Use Appropriate Carriage Attachment Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0640 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. O 2490 The boom joystick (1) controls lift/lower and extend/retract movement of the boom.
  • Page 115 Section 5 - Attachments Operation: • Pallet or lumber forks of an appropriate load rating must be used. Do not use with cubing or block forks. • Weight of fork mounted hook and rigging must be included as part of total load being lifted.

  • Page 116: Truss Boom

    Section 5 - Attachments Truss Boom Use Appropriate Truss Boom Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0570 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2500 RIGHT HAND AUXILIARY...
  • Page 117 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. WARNING CRUSH HAZARD. Maintain a minimum of three wraps of wire rope on the cable drum at all times. Failure to comply could cause object or load to fall. Operation: •...

  • Page 118: Bucket

    Section 5 - Attachments Bucket Use Appropriate Bucket Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. O 07 0 O 2221 The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls bucket tilt. •...
  • Page 119 Section 5 - Attachments Equipment Damage Precautions • Except for lifting or dumping a load, the boom must be fully retracted for all bucket operations. • Do not corner-load bucket. Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only. •...

  • Page 120: Grapple Bucket

    Section 5 - Attachments Grapple Bucket Use Grapple Bucket Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. O 1450 LEFT HAND AUXILIARY HYDRAULIC JOYSTICK O 2510 RIGHT HAND AUXILIARY HYDRAULIC JOYSTICK The boom joystick (1) controls lift/lower and extend/retract movement of the boom. The attachment tilt joystick (2) controls grapple bucket tilt.
  • Page 121 Section 5 - Attachments Installation Procedure: • Refer to “Attachment Installation” on page 5-13. Operation: • Raise or lower boom to appropriate height and open grapple for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket.

  • Page 122: Personnel Work Platform - Quick Switch Mounted (Before S/N 0160037671)

    Section 5 - Attachments Personnel Work Platform - Quick Switch Mounted (Before S/N 0160037671) Use Personnel Work Platform - Quick Switch Mounted Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY1980 The operator and personnel in platform must read and understand the separate personnel work platform manual prior to installing and using a platform.
  • Page 123 Section 5 - Attachments Preparation and Setup: 1. Ensure the telehandler is on a firm surface and is level. 2. Engage the park brake. Blocking the wheels is also recommended. 3. Level the platform, both side to side (frame level) and front to back (attachment tilt).

  • Page 124: Personnel Work Platform - Fork Mounted

    Section 5 - Attachments Personnel Work Platform - Fork Mounted Use Appropriate Carriage Attachment Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY1610 The operator and personnel in platform must read and understand the separate personnel work platform manual prior to installing and using a platform.
  • Page 125 Section 5 - Attachments Preparation and Setup: 1. Ensure the telehandler is on a firm surface and is level. 2. Engage the park brake. Blocking the wheels is also recommended. 3. Level the platform, both side to side (frame level) and front to back (attachment tilt).

  • Page 126: Boom Head-Mounted Winch (Before S/N 0160037671)

    Section 5 - Attachments Boom Head-Mounted Winch (Before S/N 0160037671) Use Carriage Attachment Capacity Chart determine maximum capacity, refer “Telehandler/ Attachment/Fork Capacity” on page 5-6. OY0650 Suspend loads in accordance with requirements set forth in Section 1 - General Safety Practices. OY0661 The boom joystick (1) controls lift/lower and extend/retract movement of the boom.

  • Page 127: Section 6 - Emergency Procedures

    Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available.

  • Page 128: Emergency Lowering Of Boom

    Section 6 - Emergency Procedures EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact a local Authorized Distributor for specific instructions. Secure the telehandler using the following procedures: 1.

  • Page 129: Section 7 - Lubrication And Maintenance

    Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE INTRODUCTION Service the product in accordance with the maintenance schedule on the following pages. BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 OY0700 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2230 The lubrication and maintenance decal (1) or lubrication (2) and maintenance (3) charts contain instructions that must be followed to keep this product in good...

  • Page 130: General Maintenance Instructions

    Section 7 - Lubrication and Maintenance GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure on page 4-5 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. •...

  • Page 131: Service And Maintenance Schedule

    Section 7 - Lubrication and Maintenance SERVICE AND MAINTENANCE SCHEDULE 10, 1st 50 & 50 Hour Maintenance Schedule 0160040675 O 2520 31200150...

  • Page 132: 1St 250, 250 & 500 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 1st 250, 250 & 500 Hour Maintenance Schedule 0160040675 O 2530 Note: Engine oil and filter service interval can be extended, see page 7-14 for details. 31200150...

  • Page 133: 1000, 1500 & 2000 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 1000, 1500 & 2000 Hour Maintenance Schedule 1000 1500 0160040675 2000 0160040675 O 2540 31200150...

  • Page 134: Lubrication Schedules

    Section 7 - Lubrication and Maintenance LUBRICATION SCHEDULES 50 Hour Lubrication Schedule G10-43A G10-43A O 2550 31200150...

  • Page 135: Hour Lubrication Schedule

    Section 7 - Lubrication and Maintenance 250 Hour Lubrication Schedule G10-43A O 2560 31200150...

  • Page 136: 1000 Hour Lubrication Schedule

    Section 7 - Lubrication and Maintenance 1000 Hour Lubrication Schedule 1000 G10-43A O 2570 31200150...
  • Page 137 Section 7 - Lubrication and Maintenance This Page Intentionally Left Blank 31200150...

  • Page 138: Operator Maintenance Instructions

    Section 7 - Lubrication and Maintenance OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check OW0970 OW0990 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 1760 1. Check fuel gauge (1) located on instrument panel in cab. 2.
  • Page 139 Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator OW0980 OW1000 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 JOHN DEERE PERKINS OW08 1 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2300 1. Perform “Shut-Down Procedure” on page 4-5. 2.

  • Page 140: Air Intake System

    Section 7 - Lubrication and Maintenance Air Intake System A. Air Filter Restriction Indicator Check OW0970 OW1010 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 OW08 1 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2310 1. Perform “Shut-Down Procedure” on page 4-5. 2.
  • Page 141 Section 7 - Lubrication and Maintenance B. Element Change (as restriction indicator indicates) 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open the engine cover. (S/N 0160040675 & After including 0160040468 & 0160040672) 3. Unlock air cleaner cover (4), turn counterclockwise and remove from air cleaner canister (5).

  • Page 142: Engine Oil

    Section 7 - Lubrication and Maintenance Engine Oil A. Engine Oil Level Check OW0970 OW10 0 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 JOHN DEERE PERKINS OY1 40 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2320 1. Perform “Shut-Down Procedure” on page 4-5. 2.

  • Page 143: Hydraulic Oil

    Section 7 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check OW0970 OW10 0 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 OY07 0 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 OAL2760 1. Be sure all cylinders are fully retracted and machine is level. 2.

  • Page 144: Tires

    2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. G9-43A 13.00 x 24, G-2/L-2 Bias-Ply Traction - 12 Ply......65 psi (4,5 bar) 13.00 x 24, G-3/L-3 Bias Ply Rock - 12 Ply......65 psi (4,5 bar) 13.00 x 24, G-2/L-2 Radial - 1 Star .........
  • Page 145 • Approved for the application by the tire manufacturer (including inflation pressure and maximum tire load). Unless specifically approved by JLG, do not replace a foam filled or ballast filled tire assembly with a pneumatic tire. Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same.
  • Page 146 Section 7 - Lubrication and Maintenance E. Wheel Installation Torque lug nuts after first 100 hours and after each wheel installation. Note: If machine is equipped with directional tire assemblies, the wheel and tire assemblies must be installed with the directional tread pattern “arrows” facing in the direction of forward travel.

  • Page 147: Transmission Oil

    Section 7 - Lubrication and Maintenance Transmission Oil A. Transmission Oil Level Check OW0970 OW1050 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2330 1. Apply park brake, shift transmission to "Neutral" and lower forks or attachment to the ground.

  • Page 148: Hydraulic Return Filter (Before S/N 0160040675 Excluding 0160040468 & 0160040672)

    Section 7 - Lubrication and Maintenance Hydraulic Return Filter (Before S/N 0160040675 excluding 0160040468 & 0160040672) A. Hydraulic Return Filter Indicator Check OW0970 OW1060 OY0740 1. Apply park brake, shift transmission to "Neutral" and lower forks or attachment to horizontal position. 2.

  • Page 149: Engine Cooling System

    Section 7 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check OW0980 OW1070 Before S/N 0160040675 excluding 0160040468 & 0160040672 OY0750 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open the engine cover. 3. When coolant is cool remove radiator cap (3). Check coolant level in radiator. 4.
  • Page 150 Section 7 - Lubrication and Maintenance S/N 0160040675 & After including 0160040468 & 0160040672 O 2340 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open the engine cover. 3. Check coolant level in overflow bottle (3). When coolant is hot, bottle should be 1/2 to 3/4 full.

  • Page 151: Battery

    Section 7 - Lubrication and Maintenance Battery A. Battery Check OW0980 OW1080 BEFORE S/N 0160040675 EXCLUDING 0160040468 & 0160040672 OW0890 S/N 0160040675 & AFTER INCLUDING 0160040468 & 0160040672 O 2350 1. Perform “Shut-Down Procedure” on page 4-5. 2. Open the engine cover. 3.

  • Page 152: Windshield Washer System (If Equipped)

    Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check OW0980 1. Perform “Shut-Down Procedure” on page 4-5. 2. The windshield washer fluid should be visible in the reservoir (2). 3. If washer fluid level is low, add fluid as needed. 7-24 31200150...

  • Page 153: Section 8 - Additional Checks

    Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS This Page Intentionally Left Blank 31200150...
  • Page 154 Section 8 - Additional Checks This Page Intentionally Left Blank 31200150...

  • Page 155: Section 9 - Specifications

    Section 9 - Specifications SECTION 9 - SPECIFICATIONS PRODUCT SPECIFICATIONS Capacities Engine Crankcase Oil Capacity with Filter Change Before S/N 0160040675 excluding 0160040468 & 0160040672 John Deere Before S/N 0160007868 ............14.5 qt (13,7 L) S/N 0160007868 thru 0160040674........15.5 qt (14,7 L) Perkins....................7 qt (6,5 L) S/N 0160040675 &...
  • Page 156 Section 9 - Specifications Transmission Capacity with Filter Change Before S/N 0160040675 excluding 0160040468 & 0160040672...3.4 gal (12,9 L) S/N 0160040675 & After including 0160040468 & 0160040672 ...4.2 gal (15,9 L) Type of Oil ® 0° to 104° F (-20° to 40° C)....... Mobilfluid 424 Tractor Hydraulic Fluid ®...

  • Page 157: Tires

    Section 9 - Specifications Tires G9-43A 13.00 x 24, G-2/L-2 Bias-Ply Traction - 12 Ply Pneumatic..................65 psi (4,5 bar) Foam .................Approx 542 lb (246 kg) 13.00 x 24, G-3/L-3 Bias Ply Rock - 12 Ply Pneumatic..................65 psi (4,5 bar) Foam .................Approx 542 lb (246 kg) 13.00 x 24, G-2/L-2 Radial - 1 Star...

  • Page 158: Performance

    Note: Values shown are per machine as originally manufactured. Reference capacity charts in operator cab for specific model and attachment configuration values. Maximum Lift Capacity G9-43A ..................9,000 lb (4082 kg) G10-43A .................10,000 lb (4536 kg) Maximum Lift Height................43 ft (13,1 m) Capacity at Maximum Height............7,000 lb (3175 kg) Maximum Forward Reach ..............

  • Page 159: Dimensions

    Turning Radius Over Tires .............144 in (3.658 mm) Turning Radius at Forks ..............204.6 in (5.197 mm) Maximum Gross Vehicle Weight (no attachment) G9-43A ................29,319 lb (13.299 kg) G10-43A ................30,119 lb (13.662 kg) Maximum Front Axle Weight (no attachment) (boom level and fully retracted) G9-43A ...................
  • Page 160 Section 9 - Specifications Maximum Ground Bearing Pressure G9-43A 13.00 x 24 Air Filled ..............149 lb/in² (10,5 kg/cm²) Foam Filled ............201 lb/in² (14,1 kg/cm²) 15.50 x 25 Air Filled ..............150 lb/in² (10,5 kg/cm²) Foam Filled ............199 lb/in² (14,0 kg/cm²) 370/75-28 Air Filled ..............94 lb/in²...

  • Page 161: Index

    Attachment Tilt Dual Fork Positioning Carriage ..5-24 Control......3-12, 3-13, 3-14 Attachments Approved........5-1 Electrical Hazards ......1-2 JLG Supplied ......5-3 Emergency Exit from Unapproved ........ 5-2 Enclosed Cab........6-2 Auxiliary Hydraulic Joystick .... 3-16 Emergency Lowering of Boom..6-2 Emergency Procedures ....6-1 Battery ..........
  • Page 162 Index Pinch Points and Crush Hazards ..1-10 Placing a Load ........4-8 Ignition ..........3-8 Placing a Suspended Load .....4-11 Pre-Operation Check and Leveling Procedure....4-7, 4-10 Inspection..........2-1 Lifting Personnel....... 1-8 Load Falling Hazard ......1-7 Restriction Indicator ......7-12 Lubrication and Maintenance ... 7-1 Return Filter Indicator......7-20 Lubrication Schedule Right Hand Panel ......3-18...
  • Page 163 Index Transport Lifting ........4-13 Tiedown ........4-12 Transporting a Load ......4-7 Transporting a Suspended Load ..4-10 Travel Hazard........1-6 Truss Boom ........5-34 Turn Signal ........3-21 Walk-Around Inspection ....2-14 Warm-Up Check......2-16 Wheel Installation ......7-18 Wheel Lug Nut........
  • Page 164 Index 31200150...

  • Page 165: Inspection, Maintenance And Repair Log

    Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ______________________________ Date Comments...
  • Page 166 Inspection, Maintenance and Repair Log Date Comments...
  • Page 167 For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 169 Hand Signals OY1090 OY1100 OY1110 EMERGENCY STOP - With both STOP - With either arm extended STOP ENGINE - Draw thumb or arms extended laterally, hands laterally, hand open downward, forefinger across throat. open downward, move arms back move arm back and forth. and forth.
  • Page 170 McConnellsburg PA. 17233-9533 Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House 11 Bolwarra Road 80-Suite 71...

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