Iveco DAILY 4x4 2020 Manuals

Iveco DAILY 4x4 2020 Manuals

Manuals and User Guides for Iveco DAILY 4x4 2020. We have 1 Iveco DAILY 4x4 2020 manual available for free PDF download: Body Builder Instructions

Iveco DAILY 4x4 2020 Body Builder Instructions

Iveco DAILY 4x4 2020 Body Builder Instructions (180 pages)

Brand: Iveco | Category: Trucks | Size: 21.64 MB

Table of Contents

Section 1

9
Section 2

27
- Chassis Modification Standards
  29
- Drills on the Chassis
  31
  - Positioning and Dimensions of the Holes
    31
  - Screws and Nuts
    32
  - Welding
    32
  - Closing Holes by Welding
    34
- Rust and Paint Protection
  34
  - Original Vehicle Components
    34
  - Added or Modified Parts
    36
  - Precautions
    37
- Wheelbase Modification
  38
  - General Information
    38
  - Authorisation
    38
  - Impact on Steering
    38
  - Impact on Braking
    39
  - Intervention Procedure
    39
  - Verification of the Chassis Stresses
    40
  - Cross Members
    40
  - Reinforcements on the Chassis
    40
  - Modifications to the Transmissions
    41
- Rear Overhang Modification
  41
  - General Information
    41
  - Authorisation
    42
  - Shortening
    42
  - Lengthening
    42
- Installing the Tow Hook
  43
  - General Information
    43
  - Precautions for Installation
    44
  - Tow Hook for Trailers with Central Axle
    46
  - Observations on Payload
    48
  - Increase of Towable Weight
    48
  - Nameplates
    48
- Assembling an Additional Axle
  49
- Modifications to the Driveline
  49
- Work on Suspensions
  49
- Modifying the Engine Air Intake and Exhaust Systems
  50
  - Intake
    50
  - Engine Exhaust (Only Euro III)
    51
- Modifying the Engine Cooling System
  51
- Modifications to the Heating/Conditioning Plant
  52
  - Installing an Additional Heating System
    52
  - Installing an Air Conditioning System
    54
- Bodywork Interventions
  55
- Changing Tyre Size
  59
  - Requirements
    59
- Work on the Braking System
  60
  - General Information
    60
  - Brake Pipe
    60
- Esp (Electronic Stability Control)
  62
- Part Relocation and Anchorage of Additional Units and Equipment
  65
  - Horn
    65
  - Wheel Mount
    65
  - Fuel Tank
    65
- Installing a Retarder
  66
- Rear Under-Run Protection (Rup)
  66
- Transport of Hazardous Materials (Adr)
  66
- Mudflaps
  67
- Rear Mud Guards and Wheel Arches
  67
- Rearview Mirrors
  68
- Side Protections
  68
Section 3

73
- Construction of the Subframe
  75
  - Material
    75
  - Dimension of Sections
    75
  - Aluminium Subframe
    76
- Elements Making up the Subframe
  77
- Connection between Chassis and Subframe
  81
  - Connection with Brackets
    81
  - Connections with Greater Flexibility
    82
- Container Application
  83
  - Dimensions and Centres of Gravity
    83
  - Fixed Bodies
    83
  - Creation of Van Versions
    84
  - Tipping Bodies
    85
- Tractor for Semi-Trailer
  86
- Transport of Inseparable Materials
  86
- Installation of Tanks and Loose Material Containers
  87
  - Installation with a Subframe
    87
  - Installation Without a Subframe
    88
- Installing a Crane
  89
  - Crane Behind the Cab
    90
  - Crane on the Rear Overhang
    91
  - Removable Cranes
    92
- Installation of Tail Lifts
  92
- Front Installation of Snow Plough Attachments
  95
- Tipper Bodies (Breakdown Recovery)
  95
- Vehicles for Council, Fire Prevention and Special Uses
  95
- Application of a Winch
  96
- Bull Bar Application
  96
- Special Outfits
  97
  - Cowl Chassis Versions
    97
  - Motor Homes
    97
  - Aerial Work Platforms
    97
Section 4

101
- General Information
  103
  - Type of Use
    103
  - PTO Transmissions
    104
- Power Take-Off from Transfer Box
  105
- Power Take-Off on the Gearbox
  105
- Power Take-Off from Drive Line
  106
- Power Take-Off from Engine
  106
- Pto Management
  106
  - Adjust the Engine Speed for Drive Take-Off
    106
  - After-Sales Installation of PTO
    107
Section 5

111
- Electronic System
  113
  - Location of Control Units
    113
- Bodybuilder Connectors
  114
  - Connector 72105A, Black, 32-Pin, Dwg
    115
- Electronic Control Units
  124
- Electrical System
  125
  - General Information
    125
  - Precautionary Measures When Working on the System
    126
  - Precautionary Measures When Working on the Chassis
    127
  - Engine Start-Up
    127
  - Ground Points
    127
  - Electromagnetic Compatibility
    134
- Receiver-Transmission Systems
  136
  - General Instructions
    136
  - Amateur Equipment for CB (27 Mhz) and 2 M Band (144 Mhz)
    137
  - Bluetooth Pre-Installation
    138
  - GPS Receiver and Satellite Navigation Units
    140
  - Radio Installation
    140
  - Toll Collect
    140
- Additional Equipment
  141
- Current Draws
  142
- Additional Circuits
  145
- Miscellaneous
  145
- Interventions for Modifying Wheelbase and Overhang
  147
- Pre-Installation for Trailer
  147
- Installation of Lateral Side Lights (Side Marker Lamps)
  150
- Reverse Gear Signal
  152
- Antitheft System
  153
Daily 4X4 - Guidelines for Bodybuilders

157
- General Information
  159
- The Nitrogen Oxide Catalytic Reduction Principle
  159
  - Main Components of the SCRT System
    159
- Instructions
  160
  - Adblue Tank
    160
  - Adblue Refuelling Filler
    161
- Moving Adblue System Components
  161
  - General Information
    167
  - Wiring Diagram
    167
    
    20-Way EM Connector, Black (61071B)
    168
    
    12-Way EM Connector, Black (72075B)
    170
    
    9-Way EM Connector, Yellow
    171
  - Additional Functions
    172
  - General Information
    177
  - Layout
    177
  - Requirements
    178
    
    Gearbox Release Lever
    178
    
    Bowden Cable
    178
    
    Propeller Shaft
    179
    
    Rear Cross Member
    179
    
    Cooling
    180
    
    Additional Devices
    180
  - Warning Indicators
    180
    
    Gearbox Oil Temperature
    180

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