User Manuals: Honda CMX450C Rebel Motorcycle

Manuals and User Guides for Honda CMX450C Rebel Motorcycle. We have 1 Honda CMX450C Rebel Motorcycle manual available for free PDF download: Service Manual

Honda CMX450C Rebel Service Manual (244 pages)

Brand: Honda | Category: Motorcycle | Size: 23.24 MB

Contents
2
General Information
3
General Safety
3
Service Rules
3
Model Identification
4
Specifications
5
Torque Values
7
Standard Torque Values
8
Tools
9
Cable & Harness Routing
10
Connecting Sequence of Couplers in the Junction Box
12
Emission Control Systems
16
Source of Emissions
16
Exhaust Emission Control System
16
Crankcase Emission Control System
16
Evaporative Emission Control System
17
Noise Emission Control System
17
Emission Control Information Labels
18
Emission Control Information Update Label
18
Vacuum Hose Routing Diagram Label
18
Lubrication
21
Service Information
21
Lubrication Specifications
21
Lubrication Torque Values
21
Lubrication Troubleshooting
22
Engine Oil Level
23
Engine Oil & Filter Change
23
Oil Pressure Check
24
Control Cable Lubrication
25
Lubrication Points
25
Maintenance
27
Maintenance Specifications
27
Maintenance Tools
28
Maintenance Torque Values
28
Maintenance Schedule
29
Fuel Line
31
Fuel Strainer
31
Throttle Operation
31
Carburetor Choke
32
Air Cleaner
33
Crankcase Breather
33
Spark Plugs
34
Valve Clearance
34
Balancer Chain Tension
35
Carburetor Synchronization
36
Carburetor Idle Speed
36
Cylinder Compression
37
Drive Chain
37
Replacement Drive Chain: DID525V or RK525SMO-Z1
38
Battery
39
Brake Fluid
39
Brake Shoe/Pad Wear
39
Brake System
40
Brake Shoes
40
Brake Pedal Height
40
Brake Light Switch
41
Headlight Aim
41
Brake Pedal Free Play
41
Clutch
42
Side Stand
42
Front Suspension
43
Rear Suspension
43
Nuts, Bolts, Fasteners
44
Wheels/Tires
44
Steering Head Bearings
44
Tire Pressure
44
Fuel System
47
Fuel System Specifications
47
Fuel System Tools
47
Fuel System Troubleshooting
48
Carburetor Removal
49
Vacuum Chamber
49
Float Chamber Removal
50
Float Level
51
Float and Jets
51
Carburetor Choke Removal
52
Float Chamber Assembly
52
Accelerator Pump Disassembly
53
Accelerator Pump Inspection
53
Carburetor Separation
54
Accelerator Pump Adjustment
54
Air Cut-Off Valve
55
Carburetor Cleaning
56
Carburetor Assembly
56
Carburetor Installation
58
Pilot Screw Adjustment
58
Idle Drop Procedure
58
Limiter Cap Installation
59
High Altitude Adjustment
59
Fuel Tank Removal/Installation
60
Fuel Valve Inspection
60
Fuel Strainer Cleaning
61
Air Cleaner Case
62
Purge Control Valve (PCV) Inspection
63
Engine Removal
66
Engine Installation
68
Cylinder Head/Valves
71
Cylinder Head/Valves Specifications
71
Cylinder Head/Valves Torque Values
72
Cylinder Head/Valves Tools
72
Cylinder Head/Valves Tools Troubleshooting
73
Cylinder Head Cover Removal
74
Camshaft Removal
74
Camshaft Oil Clearance
75
Camshaft Inspection
76
Cylinder Head Removal
77
Camshaft Holder Disassembly
78
Cylinder Head Disassembly
79
Rocker Arm Inspection
79
Rocker Arm Shaft Inspection
79
Cam Bearing Surface Inspection
79
Valve Guide Replacement
81
Valve Seat Inspection and Grinding
82
Valve Seat Cutters
83
Valve Seat Refacing
83
Cylinder Head Assembly
84
Cylinder Head Installation
85
Camshaft Holder Assembly
85
Camshaft Installation
87
Cylinder Head Cover Installation
90
Cylinder/Piston Specifications
93
Cylinder/Piston Tools
93
Cylinder/Piston Troubleshooting
93
Cylinder Removal
94
Piston Removal
94
Cylinder Inspection
96
Cam Chain Tensioner/Guide Inspection
96
Piston Installation
97
Piston Ring Installation
97
Cylinder Installation
98
Clutch/Gearshift Linkage/Oil Pump Exploded View
100
Clutch/Gearshift Linkage/Oil Pump Service Information
101
Clutch/Gearshift Linkage/Oil Pump Specifications
101
Clutch/Gearshift Linkage/Oil Pump Troubleshooting
102
Right Crankcase Cover Removal
103
Clutch Lifter Removal
103
Clutch Disassembly
104
Clutch Lifter Installation
104
Gearshift Linkage Disassembly
109
Gearshift Linkage Assembly
110
Primary Drive Gear Removal
111
Primary Drive Gear Installation
111
Oil Pump Removal
112
Oil Pump Inspection
113
Oil Pump Assembly
114
Oil Pump Installation
114
Oil Pressure Relief Valve
115
Right Crankcase Cover Installation
115
Alternator Overview
118
Alternator Service Information
119
Left Crankcase Cover Removal
120
Flywheel Removal
120
Stator/Pulse Generator Replacement
121
Flywheel Installation
121
Left Crankcase Cover Installation
121
Crankcase/Crankshaft/Transmission Overview
124
Crankcase/Crankshaft/Transmission
125
Crankcase/Crankshaft/Transmission Service Information
126
Crankcase/Crankshaft/Transmission Specifications
126
Crankcase/Crankshaft/Transmission Troubleshooting
127
Crankcase Separation
128
Balancer Removal
128
Crankshaft/Connecting Rod Removal
130
Crankshaft Inspection
130
Bearing Inspection
131
Connecting Rods
131
Main Bearings
131
Bearing Selection
132
Connecting Rod Bearing Inserts
132
Main Bearing
133
Starter Clutch Removal
134
Starter Clutch Installation
134
Connecting Rod Installation
135
Starter Idle Gear Removal
135
Starter Idle Gear Installation
135
Transmission Disassembly
136
Shift Fork and Shift Drum Removal
138
Shift Fork and Shift Drum Inspection
138
Shift Fork and Shift Drum Installation
139
Transmission Assembly
140
Mainshaft
140
Countershaft
141
Balancer Installation
142
Crankcase Assembly
145
Front Wheel/Suspension/Steering Overview
148
Front Wheel/Suspension/Steering Service Information
149
Front Wheel/Suspension/Steering Specifications
149
Front Wheel/Suspension/Steering Troubleshooting
150
Handlebar Removal
151
Handlebar Installation
153
Front Wheel Removal
155
Front Wheel Inspection
156
Front Wheel Balance
156
Spoke Replacement
157
Front Wheel Disassembly
160
Front Wheel Assembly
161
Front Fork Removal
163
Front Wheel Installation
163
Front Fork Disassembly
164
Front Fork Inspection
165
Front Fork Assembly
166
Front Fork Installation
168
Steering Stem Removal
169
Bearing Replacement
170
Steering Stem Installation
172
Steering Head Bearing Preload
173
Rear Wheel/Brake/Suspension Overview
174
Rear Wheel/Brake/Suspension Service Information
175
Rear Wheel/Brake/Suspension Specifications
175
Rear Wheel/Brake/Suspension Troubleshooting
176
Rear Wheel Removal
177
Rear Wheel Inspection
177
Rear Wheel Balance
178
Rear Wheel Spoke Replacement
178
Rear Wheel Disassembly
179
Rear Wheel Assembly
181
Rear Wheel Installation
182
Rear Brake Removal
183
Rear Brake Inspection
183
Rear Brake Disassembly
183
Rear Brake Assembly
184
Shock Absorber Removal
185
Shock Absorber Disassembly
185
Shock Absorber Inspection
185
Shock Absorber Assembly
186
Shock Absorber Installation
186
Swingarm Removal
187
Pivot Bearing Replacement
188
Swingarm Installation
189
Rear Fender and Seats
190
Hydraulic Brake Overview
192
Hydraulic Brake Service Information
193
Hydraulic Brake Specifications
193
Hydraulic Brake Troubleshooting
193
Brake Fluid Draining
194
Brake Fluid Filling/Bleeding
194
Brake Pad Replacement
195
Brake Disc Inspection
197
Brake Caliper Removal
198
Brake Caliper Disassembly
198
Brake Caliper Inspection
199
Brake Caliper Assembly
199
Brake Caliper Installation
199
Brake Master Cylinder Removal
200
Brake Master Cylinder Disassembly
200
Brake Master Cylinder Inspection
201
Brake Master Cylinder Assembly
201
Brake Master Cylinder Installation
202
Battery/Charging System Overview
204
Battery/Charging System Service Information
205
Battery/Charging System Troubleshooting
205
Battery/Charging System Specifications
205
Battery Removal
206
Testing Specific Gravity
206
Battery Charging
206
Charging System
207
Voltage Leak Test
207
Charging Voltage Inspection
207
Regulator/Rectifier Inspection
208
Regulator/Rectifier Replacement
208
Charging Coil
209
Ignition System Overview
210
Ignition System Service Information
211
Ignition System Specifications
211
Ignition System Troubleshooting
212
CDI Unit
213
Ignition Coil
213
Exciter Coil
214
Pulse Generator
214
Ignition Timing
214
Electric Starter Overview
216
Electric Starter Service Information
217
Electric Starter Troubleshooting
217
Electric Starter Specifications
217
Starter Motor Removal
218
Starter Motor Brush Inspection
218
Commutator Inspection
219
Case Inspection
219
Starter Motor Assembly
220
Starter Relay
221
Starter Motor Installation
221
Clutch Diode
222
Lights/Switches/Horn Service Information
223
Headlight
224
Turn Signal Light
224
Bulb Replacement
224
Tail/Brake Light Bulb Replacement
225
License Light Bulb Replacement
225
Instrument
226
Indicator Light Bulb Replacement
226
Speedometer Light Bulb Replacement
226
Oil Pressure Switch
228
Neutral/Overdrive Switch
228
Rear Brake Light Switch
228
Front Brake Light Switch
229
Clutch Switch
229
Handlebar Switch
229
Ignition Switch Inspection
230
Horn
231
Ignition Switch Disassembly/Assembly
231
Wiring Diagram
233
1986-1987 Cmx450C
234
Troubleshooting
236
Engine Does Not Start or Is Hard to Start
236
Engine Lacks Power
237
Poor Performance at Low and Idle Speeds
238
Poor Performance at High Speeds
239
Poor Handling
239
Undercharged/Overcharged Battery
240
Wear or no Spark
241
Index
242

Honda Categories

Motorcycle Automobile

Lawn Mower Offroad Vehicle Engine

More Honda Manuals

User Manuals: Honda CMX450C Rebel Motorcycle

Honda CMX450C Rebel Service Manual (244 pages)

Table of Contents

Related Products

Honda Categories