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CMX450C Rebel
Service manual
Honda CMX450C Rebel Service Manual
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Table Of Contents
244
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
General Information
General Safety
Service Rules
Model Identification
Specifications
Torque Values
Standard Torque Values
Tools
Cable & Harness Routing
Connecting Sequence of Couplers in the Junction Box
Emission Control Systems
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Evaporative Emission Control System
Noise Emission Control System
Emission Control Information Labels
Emission Control Information Update Label
Vacuum Hose Routing Diagram Label
Lubrication
Service Information
Lubrication Specifications
Lubrication Torque Values
Lubrication Troubleshooting
Engine Oil Level
Engine Oil & Filter Change
Oil Pressure Check
Control Cable Lubrication
Lubrication Points
Maintenance
Maintenance Specifications
Maintenance Tools
Maintenance Torque Values
Maintenance Schedule
Fuel Line
Fuel Strainer
Throttle Operation
Carburetor Choke
Air Cleaner
Crankcase Breather
Spark Plugs
Valve Clearance
Balancer Chain Tension
Carburetor Synchronization
Carburetor Idle Speed
Cylinder Compression
Drive Chain
Replacement Drive Chain: DID525V or RK525SMO-Z1
Battery
Brake Fluid
Brake Shoe/Pad Wear
Brake System
Brake Shoes
Brake Pedal Height
Brake Light Switch
Headlight Aim
Brake Pedal Free Play
Clutch
Side Stand
Front Suspension
Rear Suspension
Nuts, Bolts, Fasteners
Wheels/Tires
Steering Head Bearings
Tire Pressure
Fuel System
Fuel System Specifications
Fuel System Tools
Fuel System Troubleshooting
Carburetor Removal
Vacuum Chamber
Float Chamber Removal
Float Level
Float and Jets
Carburetor Choke Removal
Float Chamber Assembly
Accelerator Pump Disassembly
Accelerator Pump Inspection
Carburetor Separation
Accelerator Pump Adjustment
Air Cut-Off Valve
Carburetor Cleaning
Carburetor Assembly
Carburetor Installation
Pilot Screw Adjustment
Idle Drop Procedure
Limiter Cap Installation
High Altitude Adjustment
Fuel Tank Removal/Installation
Fuel Valve Inspection
Fuel Strainer Cleaning
Air Cleaner Case
Purge Control Valve (PCV) Inspection
Engine Removal
Engine Installation
Cylinder Head/Valves
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Tools
Cylinder Head/Valves Tools Troubleshooting
Cylinder Head Cover Removal
Camshaft Removal
Camshaft Oil Clearance
Camshaft Inspection
Cylinder Head Removal
Camshaft Holder Disassembly
Cylinder Head Disassembly
Rocker Arm Inspection
Rocker Arm Shaft Inspection
Cam Bearing Surface Inspection
Valve Guide Replacement
Valve Seat Inspection and Grinding
Valve Seat Cutters
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Holder Assembly
Camshaft Installation
Cylinder Head Cover Installation
Cylinder/Piston Specifications
Cylinder/Piston Tools
Cylinder/Piston Troubleshooting
Cylinder Removal
Piston Removal
Cylinder Inspection
Cam Chain Tensioner/Guide Inspection
Piston Installation
Piston Ring Installation
Cylinder Installation
Clutch/Gearshift Linkage/Oil Pump Exploded View
Clutch/Gearshift Linkage/Oil Pump Service Information
Clutch/Gearshift Linkage/Oil Pump Specifications
Clutch/Gearshift Linkage/Oil Pump Troubleshooting
Right Crankcase Cover Removal
Clutch Lifter Removal
Clutch Disassembly
Clutch Lifter Installation
Gearshift Linkage Disassembly
Gearshift Linkage Assembly
Primary Drive Gear Removal
Primary Drive Gear Installation
Oil Pump Removal
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Pressure Relief Valve
Right Crankcase Cover Installation
Alternator Overview
Alternator Service Information
Left Crankcase Cover Removal
Flywheel Removal
Stator/Pulse Generator Replacement
Flywheel Installation
Left Crankcase Cover Installation
Crankcase/Crankshaft/Transmission Overview
Crankcase/Crankshaft/Transmission
Crankcase/Crankshaft/Transmission Service Information
Crankcase/Crankshaft/Transmission Specifications
Crankcase/Crankshaft/Transmission Troubleshooting
Crankcase Separation
Balancer Removal
Crankshaft/Connecting Rod Removal
Crankshaft Inspection
Bearing Inspection
Connecting Rods
Main Bearings
Bearing Selection
Connecting Rod Bearing Inserts
Main Bearing
Starter Clutch Removal
Starter Clutch Installation
Connecting Rod Installation
Starter Idle Gear Removal
Starter Idle Gear Installation
Transmission Disassembly
Shift Fork and Shift Drum Removal
Shift Fork and Shift Drum Inspection
Shift Fork and Shift Drum Installation
Transmission Assembly
Mainshaft
Countershaft
Balancer Installation
Crankcase Assembly
Front Wheel/Suspension/Steering Overview
Front Wheel/Suspension/Steering Service Information
Front Wheel/Suspension/Steering Specifications
Front Wheel/Suspension/Steering Troubleshooting
Handlebar Removal
Handlebar Installation
Front Wheel Removal
Front Wheel Inspection
Front Wheel Balance
Spoke Replacement
Front Wheel Disassembly
Front Wheel Assembly
Front Fork Removal
Front Wheel Installation
Front Fork Disassembly
Front Fork Inspection
Front Fork Assembly
Front Fork Installation
Steering Stem Removal
Bearing Replacement
Steering Stem Installation
Steering Head Bearing Preload
Rear Wheel/Brake/Suspension Overview
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Specifications
Rear Wheel/Brake/Suspension Troubleshooting
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Balance
Rear Wheel Spoke Replacement
Rear Wheel Disassembly
Rear Wheel Assembly
Rear Wheel Installation
Rear Brake Removal
Rear Brake Inspection
Rear Brake Disassembly
Rear Brake Assembly
Shock Absorber Removal
Shock Absorber Disassembly
Shock Absorber Inspection
Shock Absorber Assembly
Shock Absorber Installation
Swingarm Removal
Pivot Bearing Replacement
Swingarm Installation
Rear Fender and Seats
Hydraulic Brake Overview
Hydraulic Brake Service Information
Hydraulic Brake Specifications
Hydraulic Brake Troubleshooting
Brake Fluid Draining
Brake Fluid Filling/Bleeding
Brake Pad Replacement
Brake Disc Inspection
Brake Caliper Removal
Brake Caliper Disassembly
Brake Caliper Inspection
Brake Caliper Assembly
Brake Caliper Installation
Brake Master Cylinder Removal
Brake Master Cylinder Disassembly
Brake Master Cylinder Inspection
Brake Master Cylinder Assembly
Brake Master Cylinder Installation
Battery/Charging System Overview
Battery/Charging System Service Information
Battery/Charging System Troubleshooting
Battery/Charging System Specifications
Battery Removal
Testing Specific Gravity
Battery Charging
Charging System
Voltage Leak Test
Charging Voltage Inspection
Regulator/Rectifier Inspection
Regulator/Rectifier Replacement
Charging Coil
Ignition System Overview
Ignition System Service Information
Ignition System Specifications
Ignition System Troubleshooting
CDI Unit
Ignition Coil
Exciter Coil
Pulse Generator
Ignition Timing
Electric Starter Overview
Electric Starter Service Information
Electric Starter Troubleshooting
Electric Starter Specifications
Starter Motor Removal
Starter Motor Brush Inspection
Commutator Inspection
Case Inspection
Starter Motor Assembly
Starter Relay
Starter Motor Installation
Clutch Diode
Lights/Switches/Horn Service Information
Headlight
Turn Signal Light
Bulb Replacement
Tail/Brake Light Bulb Replacement
License Light Bulb Replacement
Instrument
Indicator Light Bulb Replacement
Speedometer Light Bulb Replacement
Oil Pressure Switch
Neutral/Overdrive Switch
Rear Brake Light Switch
Front Brake Light Switch
Clutch Switch
Handlebar Switch
Ignition Switch Inspection
Horn
Ignition Switch Disassembly/Assembly
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Table of
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Table of Contents
Troubleshooting
Lubrication Troubleshooting
22
Fuel System Troubleshooting
48
Cylinder Head/Valves Tools Troubleshooting
73
Cylinder/Piston Specifications
93
Clutch/Gearshift Linkage/Oil Pump Troubleshooting
102
Crankcase/Crankshaft/Transmission Troubleshooting
127
Front Wheel/Suspension/Steering Troubleshooting
150
Rear Wheel/Brake/Suspension Troubleshooting
176
Hydraulic Brake Service Information
193
Battery/Charging System Service Information
205
Ignition System Troubleshooting
212
Electric Starter Service Information
217
Troubleshooting
236
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