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2-4M41.
Hatz 2-4M41. Manuals
Manuals and User Guides for Hatz 2-4M41.. We have
6
Hatz 2-4M41. manuals available for free PDF download: Workshop Manual, Manual, Instruction Book
Hatz 2-4M41. Workshop Manual (175 pages)
Hatz Diesel engine Workshop manual
Brand:
Hatz
| Category:
Engine
| Size: 3.43 MB
Table of Contents
Contents
3
Table of Contents
4
General Information
7
Engine Illustrations
8
Governor and Exhaust Side View
8
Service and Flywheel Side View
8
Starter and Flywheel Side View
8
Encapsulated Design
9
Operating and Flywheel Side View
9
Operating and Governor Side View
9
Outgoing Air and Flywheel Side View
9
Engine Flywheel Side View
10
Engine Operating Side View
10
Governor - and Exhaust Side View
11
Type Plate Data
12
Lubricating Oil Circuit
13
Technical Data L 30
14
Technical Data L 31, M 31, L 40, M 40
15
Technical Data L 41, M 41
16
Sealants and Adhesives
17
Series L / M Engines
18
Special Tools and Workshop Equipment
18
Additional Equipment
23
Fuel
24
Fuel Delivery Pump Dismantling/Assembling
24
Exhausts
25
Removing and Installing the Muffler Enclosure (L 30, L 31, L 40, C/K)
25
Crank Handle Inspection/Repair
27
Start Mechanical
27
Handle with Kick-Back Damping Demontage
28
Handle with Kick-Back Damping Assembling
29
Handle with Kick-Back Damping Inspection/Repair
29
Automatic Decompressor (M 31, M 40, M 41)
30
Recoil Starter
33
Start Release Device (L /M 31/40/41)
34
Start Electrical
36
Checking Operation of the Alternator with Voltage Regulator
36
General Instructions on the Engine's Electrical System
36
Alternator (Air-Cooled Engines)
37
Notes on Renewing the Alternator
38
Lubricating Oil
39
Oil Cooler (Air-Cooled Engines)
39
Oil Cooler (Water-Cooled Engines)
40
Automatic Devices
41
Engine Shutdown Solenoid
41
Adjusting Engine Shutdown and Solenoid
42
Installing the Shutdown Device
42
Temperature-Controlled Starting Fuel Volume Control
43
Connecting Housing
44
Liquid Cooling
45
Water Pump (H.L 30)
45
Thermostat (H.L 30)
46
Basic Engine Equipment
47
Crankcase
48
Removing and Installing Balancing Weights - 2L / 3L
48
Removing and Installing Balancing Weights - 4 L
50
1000 M 01.00 Crankshaft
54
Cleaning the Crankcase, Installing the Oil Spray Jets
54
M 01.30 Cleaning Crankcase
54
M 02.00 Crankshaft
56
Camshaft, Valve Gear
62
M 04.00 Camshaft
62
M 04.20 Camshaft for Injection Pump
65
Attaching the Intermediate Gearwheel
66
Installing the Camshaft
66
M 04.30 Governor and Injection Timer
67
M 05.00 Conrod
71
M 06.00 Piston and Cylinder
72
M 06.10 Air-Cooled Engines
72
Water-Cooled Engines (H.L 30)
74
M 06.20 Water-Cooled Engines
74
M 07.00 Cylinder Head
77
M 07.10 Air-Cooled Engines
77
Overhauling Cylinder Head (Air-Cooled Engines)
81
Assembling Cylinder Head
82
Cylinder Head - Water-Cooled Engines (H.L 30)
84
M 07.30 Water-Cooled Engines
84
Reconditioning the Cylinder Head (Water-Cooled Engines)
86
M 10.00 Oil Pump
89
Checking Oil Pressure
90
Timing Cover
91
Timing Cover for Hydraulic Pump Drive
92
1000 M 12.00 Starting Charge
94
1000 M 11.00 Timing Case Cover
94
Extra-Fuel Device
94
M 12.10 with Injection Pump PFR 1K 80
94
M 12.20 with Injection Pump PFR 1K 90
96
Adjusting the Engine Monitoring Block
97
M 12.30 with PFR 1K 90 Injection Pump
98
Dismantling the Servo Block
99
Servo Block Inspection/Repair
99
Assembling the Servo Block
99
Checking Valve Solenoid
100
M 13.00 Fan
101
Injection Pump, Functional Check
102
M 14.00 Fuel Injection Equipment
102
M 14.10 with Injection Pump PFR 1K 80
103
Removing the Injection Pump
103
Removing the Governor Rod
103
Installing the Governor Rod
104
M 14.20 with Injection Pump PFR 1K 90
106
M 14.30 Injector
108
M 14.40 Injector Nozzle
110
Adjustment Work with PFR 1K 80 Injection Pump
111
Adjusting Start of Fuel Delivery
112
Adjusting End of Fuel Delivery
114
Synchronising Injection Pump Delivery Volume
114
Adjusting Effective Stroke (on Engines W/Start of Delivery Adjustment)
115
Adjusting Effective Stroke (on Engines W/End-Of-Delivery Adjustment)
116
Note on Changing the Power Setting
116
Adjustment Work with PFR 1K 90 Injection Pumps
117
Crankcase Mark for Adjusting Start of Fuel Delivery
118
Marking the Crankcase for the Radial Position of the Injection Pumps
119
Adjusting Injection Volume for Nominal Power Output (Engine Stopped)
119
Adjusting the Damping Spring (Generator Operation, PV 187)
121
Schwungrad
122
1000 M 17.00 Flywheel
123
Engine Shutdown Device / Belt Tensioner
123
M 20.00 Engine Shutdown Device
123
M 22.00 Air Cleaner
126
M 31.00 Crankcase Breather
127
Engines with PFR 1K 80 Injection Pump
128
M 32.00 Speed Control
128
Engines with PFR 1K 90 Injection Pump
130
Capsule
132
Tables
135
Tightening Torques for Threaded Connections
136
Tightening Torques in Nm
137
Repair Data
138
Cylinder Head Data
138
Camshaft Bearing Journal Diameters
140
Internal Diameter of Bearing Bore in Crankcase
140
Balancing Weights
141
Bearing Point Diameters – Two- and Three-Cylinder Engines
141
Bearing Point Diameters - Four Cylinder Engines
141
Conrod Data
142
Cylinder Data
142
Piston Data
142
Piston Rings Data
143
Crankshaft Data
144
Fuel Injection Equipment Data
146
Injectors Data
146
Governors Data
147
Lubricating Oil Content and Dipstick
148
Key to Circuit Diagrams (DIN 40719)
149
HATZ - Wiring Identification
151
Circuit Diagram 12 V - System with Fault Display
152
Diagram 12 V: System with Fault Display/Starter Protection Module
153
Diagram 12 V: System with Auto Shut down and Starter Protection Module
154
Circuit Diagram 12 V - System with Automat. Shut down and Time Relay
155
Diagram 12 V: Automatic Start/Stop W/Repeat Start Interlock/Time Relay
156
Circuit Diagram 24 V - System with Fault Display
157
Diagram 24 V - System with Fault Display and Starter Protection Module
158
Diagram 24 V: System with Auto Shut down and Starter Protection Module
159
Circuit Diagram 24 V - System with Automat. Shut down and Time Relay
160
Diagram 24 V: Start/Stop with Repeat Start Interlock and Time Relay
161
Troubleshooting Table for Electrical System
162
Troubleshooting at Instrument Box
162
Troubleshooting at the Battery
163
Troubleshooting at the Starting Device
167
Troubleshooting at the Pre-Heat System
170
Troubleshooting at the Alternator
171
Troubleshooting at Engine Monitor and Display
173
Troubleshooting at Electromagnetic Components
174
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Hatz 2-4M41. Manual (112 pages)
Brand:
Hatz
| Category:
Engine
| Size: 5.82 MB
Table of Contents
Table of Contents
3
1 Notices
5
2 General Information
6
3 Safety
7
General Information
7
Intended Use and Foreseeable Misuse
7
Machine User or Machine Manufacturer Obligations
8
Representation of Safety Notes
9
Meaning of Safety Symbols
10
Safety Notes
12
Operational Safety
12
Machine-Specific Safety Instructions for Operation
15
Machine-Specific Safety Instructions for Maintenance Work
16
Electrical Equipment
18
Labels
20
4 Technical Data
21
Engine Information and Filling Quantities
21
Engine Type Plate
23
Physical Operating Conditions
24
Engine Oil
24
Fuel
25
5 Engine Design
27
6 Transport, Assembly and Commissioning
33
Transport
33
Installation Notes
34
Preparations for Commissioning
35
Filling Engine Oil (First Filling)
35
7 Operation and Use
37
Safety Notes
37
Performing Tests
38
Start Preparation
38
Pumping Fuel with the Manual Lever
38
Pumping Fuel with the Manual Fuel Pump
39
Setting the Speed Control
41
Starting the Engine
45
Starting the Engine with a Starter
48
Switching off the Engine
52
Switching off the Engine (Mechanical)
53
Switching off the Engine (Electrical)
54
Refueling
55
Checking the Water Separator
56
Check the Oil Level
57
8 Maintenance
59
General Maintenance Instructions
59
Maintenance Work
60
Maintenance Notice Label
60
Maintenance Plan
62
Checking the Intake Area of the Combustion Air
63
Checking the Cooling Air Area
63
Change the Engine Oil
68
Checking the Poly V Belt
70
Cleaning the Cooling Fan, Cooling Fins and Oil Cooler
72
Checking the Screw Connections
75
Cleaning the Screen Insert in the Exhaust Pipe (Additional Equipment)
75
Changing the Fuel Prefilter
77
Maintaining the Dry Air Filter
79
Checking and Cleaning the Air Filter Cartridge
81
Check and Set the Tappet Clearance
83
Changing the Oil Filter
86
Change the Main Fuel Filter
87
Checking that the Air Filter Maintenance Indicator Is Working Properly
91
Renewing the Poly V Belt and Checking the Function of the Switch-Off Unit
93
9 Faults
97
Trouble Shooting
97
Emergency Start
102
10 Storage and Disposal
105
Storing the Machine
105
Disposing of the Machine
107
11 Installation Declaration
108
12 Declaration of the Manufacturer
109
Hatz 2-4M41. Instruction Book (81 pages)
Brand:
Hatz
| Category:
Engine
| Size: 3.28 MB
Table of Contents
Table of Contents
3
1 Important Notes on Safe Operation of the Engine
4
2 Description of Engine
6
3 General Information
10
Technical Data
10
Transport
11
Load on Engine
11
EPA/CARB-Type Plates and Fuel Label
11
Emission-Related Installation Instructions
12
4 Operation
13
Starting the Engine
18
Stopping the Engine
21
5 Maintenance
22
Maintenance Summary
22
Maintenance Every 8 - 15 Hours of Operation
25
Maintenance Every 250 Hours of Operation
27
Maintenance Every 500 Hours of Operation
31
Maintenance Every 1000 Hours of Operation
31
6 Operating Checks and Repair Work
38
Checking Operation of Air Cleaner Maintenance Indicator
38
Renewing Fan Drive Belt, Checking Operation of Belt Monitor
40
7 Malfunctions - Causes and Remedies
42
8 Work on the Electrical System
46
9 Protective Treatment
46
Supplemental Information to the Owner's Manual for 2008 and Later
48
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Hatz 2-4M41. Instruction Book (47 pages)
Brand:
Hatz
| Category:
Engine
| Size: 2.27 MB
Table of Contents
Table of Contents
3
1 Important Notes on Safe Operation of the Engine
4
2 Description of Engine
6
3 General Information
10
Technical Data
10
Transport
11
Installation Instructions
11
Load on Engine
11
Type Plate
11
4 Operation
12
Before Initial Start-Up
12
Engine Oil
12
Fuel
13
Starting the Engine
14
Starting with the Electric Starter
15
Emergency Starting
17
Starting with Handle
17
Starting with the Handle with Kick-Back Damping
19
Stopping the Engine
20
5 Maintenance
21
Maintenance Summary
21
Maintenance Every
24
Hours of Operation
24
Check Engine Oil Level
24
Check Combustion Air Intake Area
24
Check the Cooling Air System
26
Maintenance Every 250 Hours of Operation
26
Engine Oil Change
26
Cleaning Cooling Fan, Cooling Fins and Oil Cooler
27
Checking Threaded Connections
29
Cleaning of Mesh Insert in Exhaust Pipe
29
Check Water Trap
30
Maintenance Every 500 Hours of Operation
30
Replace Fuel Pre-Filter
30
Air Cleaner Maintenance
31
Checking and Adjusting Valve Clearances
34
Engine Oil Change
35
Renewing Oil Filter
35
Maintenance Every 1000 Hours of Operation
36
Renewing the Fuel Filter
36
6 Operating Checks and Repair Work
38
Checking Operation of Air Cleaner Maintenance Indicator
38
Renewing Fan Drive Belt, Checking Operation of Belt Monitor
39
7 Malfunctions - Causes and Remedies
42
8 Work on the Electrical System
46
9 Protective Treatment
46
HATZ 2-4M41. Instruction Book (38 pages)
Brand:
HATZ
| Category:
Engine
| Size: 1.56 MB
Table of Contents
Table of Contents
3
1 Important Notes on Safe Operation of the Engine
4
2 Description of Engine
6
3 General Information
8
Technical Data
8
Transport
9
Load on Engine
9
Type Plate
9
4 Operation
9
Starting the Engine
12
Stopping the Engine
14
5 Maintenance
15
Maintenance Summary
15
Maintenance Every 8 - 15 Hours of Operation
18
Maintenance Every 250 Hours of Operation
18
Maintenance Every 500 Hours of Operation
20
Maintenance Every 1000 Hours of Operation
23
6 Operating Checks and Repair Work
24
Checking Operation of Air Cleaner Maintenance Indicator
24
Renewing Fan Drive Belt, Checking Operation of Belt Monitor
24
7 Malfunctions - Causes and Remedies
26
8 Work on the Electrical System
30
9 Protective Treatment
30
Hatz 2-4M41. Instruction Book (32 pages)
Brand:
Hatz
| Category:
Engine
| Size: 1.54 MB
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