Fronius TransTig 210 Manuals

Manuals and User Guides for Fronius TransTig 210. We have 3 Fronius TransTig 210 manuals available for free PDF download: Operating Instructions Manual, Service Manual

Fronius TransTig 210 Operating Instructions Manual (100 pages)

TIG Power source

Brand: Fronius | Category: Welding System | Size: 7.37 MB

Table of Contents
3
Safety Instructions
7
- Explanation of Safety Instructions
  7
- General
  7
- Intended Use
  7
- Environmental Conditions
  8
- Obligations of the Operating Company
  8
- Obligations of Personnel
  8
- Grid Connection
  8
- Residual Current Circuit Breaker
  9
- Personal Protection and Protection of Others
  9
- Data Regarding Noise Emission Values
  10
- Danger from Toxic Gases and Vapors
  10
- Danger from Flying Sparks
  10
- Risks from Grid Current and Welding Current
  11
- Stray Welding Currents
  12
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Particular Hazard Areas
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger Posed by Shielding Gas Leak
  15
- Safety Measures at the Setup Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  17
- Safety Symbols
  17
- Backup
  17
- Copyright
  17
General Information

19
- General
  21
  - Device Concept
    21
  - Operating Principle
    21
  - Applications
    21
  - Remote Control Operating Mode
    21
  - Warning Notices on the Device
    22
Operating Controls and Connections

25
- Control Panel
  27
  - General
    27
  - Safety
    27
- Connections, Switches, and Mechanical Components
  32
  - Operating Controls, Connections, and Mechanical Components
    32
Installation and Startup

33
- Minimum Equipment for Welding Operations
  35
  - General
    35
  - TIG DC Welding
    35
  - Manual Metal Arc Welding
    35
- Before Installation and Initial Operation
  36
  - Safety
    36
  - Intended Use
    36
  - Setup Regulations
    36
  - Grid Connection
    36
  - Generator-Powered Operation
    37
- Connecting the Mains Cable
  38
  - General
    38
  - Safety
    38
- Commissioning
  39
Welding Mode

41
- TIG Operating Modes
  43
  - Safety
    43
  - Symbols and Explanations
    43
  - 2-Step Mode
    44
  - Spot Welding
    45
- TIG Welding
  46
  - Safety
    46
  - Preparation
    46
  - TIG Welding
    47
  - Welding Parameters
    48
- Igniting the Arc
  50
- Special Functions
  54
  - Arc Break Monitoring Function
    54
  - Ignition Time-Out Function
    54
  - TIG Pulsing
    54
  - Tacking Function
    55
- Manual Metal Arc Welding
  57
  - Safety
    57
  - Preparation
    57
  - Manual Metal Arc Welding
    58
  - Manual Metal Arc Welding with Cel Electrodes
    58
  - Pulse Welding
    58
  - Starting Current >100% (Hotstart)
    60
  - Starting Current <100% (Softstart)
    60
  - Anti-Stick Function
    61
Setup Settings

63
- The Setup Menu
  65
  - General
    65
  - Accessing the Setup Menu
    65
  - Adjusting Parameters
    66
  - Overview
    66
- TIG Setup Menu
  67
- Rod Electrode Setup Menu
  76
  - Parameters in the Rod Electrode Setup Menu
    76
Troubleshooting and Maintenance

79
- Troubleshooting
  81
  - General
    81
  - Safety
    81
  - Displayed Faults
    81
  - Service Messages
    82
  - No Function
    83
  - Inadequate Function
    84
- Service, Maintenance and Disposal
  86
  - General
    86
  - Safety
    86
  - During each Start-Up
    86
  - Every Two Months
    86
  - Disposal
    87
Appendix

89
- Technical Data
  91
  - Special Voltage
    91
  - TT170 /EF, TT170 /Np
    91
  - TT 170 MV/B, TT 170 MV/Np
    93
  - TT 210 EF, TT 210 Np
    95
  - TT 210 MV/B, TT 210 MV/Np
    96
  - Explanation of Footnotes
    97

Fronius TransTig 210 Service Manual (44 pages)

Brand: Fronius | Category: Welding System | Size: 5.15 MB

Table of Contents
3
General Information
5
Foreword and Safety Instructions
7
Safety
7
Warning Notices on the Device
7
National Fronius Technical Support Team (TSN)
8
General
9
Tools and Measurement Devices
10
Tools Required
10
Measuring and Inspection Equipment
10
Auxiliary Materials
10
Troubleshooting Guide
11
Measurement Points
13
Replacing Components
15
Replace Components
17
Safety
17
ESD Guidelines
17
Opening the Housing
18
Replacing the BPS 170 / 190 PC Board
20
Removing the BPS 170 / 190 PC Board
20
Installing the BPS 170 / 190 PC Board
20
Replacing the HF 190 PC Board
22
Replacing the LC 1800 PC Board
23
Replacing the Secondary Diode
24
Replacing the Fan
25
Replacing the Transformer
26
Removing the Transformer
26
Installing the Transformer
26
Replacing the Mains Cable
28
Closing the Housing
30
Safety Inspection
33
Safety Inspection
35
Applicable Standards
35
Additional Information for Inspections
35
Scope of Application
35
Safety Instructions
35
Qualification of Inspection Personnel
35
Responsibility
35
Measuring Equipment
35
Visual Inspection
37
General
37
General Conditions
37
Welding Torch/Electrode Holder/Welding Current Return Terminal
37
Mains Power Supply and Connection Cables
37
Welding Current Circuit
38
Housing and Covers
38
Adjustment and Display Devices
38
Rating Plate and Warning Stickers
38
Electrical Tests
39
Ground Conductor Resistance
39
Insulation Resistance
39
Open Circuit Voltage
40
Functional Tests
41
Grid Switch On/Off Equipment
41
Displays and Operating Controls
41
Gas Solenoid Valve
41
Test Weld
41
Documentation
42
Inspection Log
42
Inspection Sticker
42

Fronius TransTig 210 Service Manual (44 pages)

Brand: Fronius | Category: Welding System | Size: 7.6 MB

Table of Contents
3
General Information
5
Foreword and Safety Instructions
7
Safety
7
Warning Notices on the Device
7
National Fronius Technical Support Team (TSN)
9
General
9
Tools and Measurement Devices
10
Tools Required
10
Measuring and Inspection Equipment
10
Auxiliary Materials
10
Troubleshooting Guide
11
Measurement Points
13
Replacing Components
15
Replace Components
17
Safety
17
ESD Guidelines
17
Opening the Housing
18
Replacing the BPS 170 / 190 PC Board
20
Removing the BPS 170 / 190 PC Board
20
Installing the BPS 170 / 190 PC Board
20
Replacing the HF 190 PC Board
22
Replacing the LC 1800 PC Board
23
Replacing the Secondary Diode
24
Replacing the Fan
25
Replacing the Transformer
26
Removing the Transformer
26
Installing the Transformer
26
Replacing the Mains Cable
28
Closing the Housing
30
Safety Inspection
33
Safety Inspection
35
Responsibility
35
Visual Inspection
36
General
36
General Conditions
36
Welding Torch / Electrode Holder / Welding Current Return Terminal
36
Grid Power Supply and Connection Cables
36
Welding Circuit
36
Housing and Covers
37
Adjustment and Display Devices
37
Rating Plate and Warning Stickers
37
Electrical Tests
38
Ground Conductor Resistance
38
Insulation Resistance
38
Open Circuit Voltage
39
Functional Tests
40
Grid Switch On/Off Devices
40
Displays and Operating Controls
40
Gas Solenoid Valve
40
Test Weld
40
Documentation
41
Inspection Sticker
41

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Fronius TransTig 210 Manuals

Fronius TransTig 210 Operating Instructions Manual (100 pages)

Table of Contents

General Information

Operating Controls and Connections

Installation and Startup

Welding Mode

Setup Settings

Troubleshooting and Maintenance

Appendix

Fronius TransTig 210 Service Manual (44 pages)

Table of Contents

Fronius TransTig 210 Service Manual (44 pages)

Table of Contents

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