Fronius TransSteel 3500c Manuals

Manuals and User Guides for Fronius TransSteel 3500c. We have 4 Fronius TransSteel 3500c manuals available for free PDF download: Operating Instructions Manual

Fronius TransSteel 3500c Operating Instructions Manual (156 pages)

Brand: Fronius | Category: Welding System | Size: 18.21 MB

Table of Contents
3
Safety Instructions
7
Explanation of Safety Instructions
7
General
7
Intended Use
8
Environmental Conditions
8
Obligations of the Operating Company
8
Obligations of Personnel
8
Grid Connection
9
Personal Protection and Protection of Others
9
Danger from Toxic Gases and Vapors
9
Danger from Flying Sparks
10
Risks from Grid Current and Welding Current
10
Stray Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Particular Hazard Areas
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger Posed by Shielding Gas Leak
15
Safety Measures at the Setup Location and During Transport
15
Safety Measures in Normal Operation
16
Maintenance and Repair
16
Safety Inspection
17
Disposal
17
Safety Symbols
17
Data Backup
17
Copyright
17
General Information
19
General
21
Device Concept
21
Available Welding Processes
21
Operating Principle
22
Applications
23
Warning Notices on the Device
23
Description of the Warnings on the Device
25
System Components
27
General
27
Safety
27
Overview
27
Operating Controls and Connections
29
Control Panel
31
General
31
Safety
31
Synergic Control Panel
32
Service Parameters
35
Keylock
36
Connections, Switches, and Mechanical Components
37
Tst 2700C MP
37
Tst 3500C MP
38
Installation
41
Minimum Equipment for Welding Operations
43
General
43
Gas-Cooled MIG/MAG Welding
43
Water-Cooled MIG/MAG Welding
43
Manual Metal Arc Welding
43
TIG DC Welding
43
Before Installation and Initial Operation
44
Safety
44
Intended Use
44
Setup Regulations
44
Grid Connection
45
Generator-Powered Operation
46
Tst 2700C MV MP - Single-Phase Operation
47
Single-Phase Operation
47
Explanation of the Term "Duty Cycle" in Single-Phase Operation
48
Welding Time in Single-Phase Operation
50
Connecting the Mains Cable
51
Safety
51
General
51
Stipulated Grid Cables and Strain-Relief Devices
51
Connecting the Grid Cable, Tst 2700C MV, Single-Phase Operation
52
Connecting the Grid Cable, Tst 2700C MP MV
53
Connecting the Grid Cable, Tst 3500C Nc MP
54
Fitting/Connecting the System Components
56
Information on System Components
56
Mounting on the Trolley
56
Connecting the Gas Cylinder
57
Mig/Mag
59
Commissioning
61
General
61
Connecting MIG/MAG Welding Torches
61
Inserting/Changing Feed Rollers
62
Inserting the Wirespool/Basket-Type Spool
63
Connecting the Gas Cylinder
64
Connecting the Polarity Reverser and Establishing a Ground Earth Connection
65
Feeding in the Wire Electrode
66
Setting the Contact Pressure
68
Adjusting the Brake
69
Design of the Brake
69
Power Limitation
70
Safety Function
70
MIG/MAG Operating Modes
71
General
71
Symbols and Explanations
71
2-Step Mode
72
Special 4-Step Mode
73
Spot Welding
73
2-Step Stitch Welding
74
MIG/MAG Standard Synergic Welding
75
Corrections During Welding
76
MIG/MAG Standard Manual Welding
77
General
77
Available Parameters
77
Corrections During Welding
78
Spot Welding and Stitch Welding
79
General
79
Spot Welding
79
Stitch Welding
80
Rod Electrode
81
Commissioning
83
Safety
83
Preparation
83
Manual Metal Arc Welding
85
Functions for Optimizing the Welding Process
86
Arc-Force Dynamic
86
Hotstart (Hti) Function
86
Anti-Stick (Ast) Function
86
Tig
89
Commissioning
91
Start-Up
91
TIG Welding
93
Pulse Welding
94
Applications
94
Operating Principle
94
Activating Pulse Welding
95
Easyjobs
97
Saving and Retrieving Easyjobs
99
General
99
Saving an Easyjob
99
Retrieving an Easyjob
99
Deleting an Easyjob
99
Retrieving Operating Points on the Up/Down Welding Torch
100
Easy Documentation (Transsteel 3500C MP)
101
General
103
Documented Welding Data
103
New CSV File
104
PDF Report / Fronius Signature
104
Activating / Deactivating Easy Documentation
105
Setting the Date and Time
105
Deactivating Easy Documentation
105
Setup Settings
107
Setup Menu
109
General
109
Operation
109
Parameters for MIG/MAG Standard Synergic Welding
109
Parameters for MIG/MAG Standard Manual Welding
111
Parameters for MMA Welding
112
Parameters for TIG Welding
112
Setup Menu 2Nd Level
114
Limitations
114
Operation (Setup Menu 2Nd Level)
114
Parameters for MIG/MAG Standard Synergic Welding (Setup Menu 2Nd Level)
115
Parameters for MIG/MAG Standard Manual Welding (Setup Menu 2Nd Level)
117
Parameters for Stick Welding (SMAW)
119
Parameters for TIG Welding (Setup Menu 2Nd Level)
120
Measuring the Welding Circuit Resistance R
121
General
121
Measuring the Welding Circuit Resistance (MIG/MAG Welding)
121
Displaying the Welding Circuit Inductivity L
123
General
123
Displaying the Welding Circuit Inductivity
123
Laying the Hosepacks Correctly
123
Troubleshooting and Maintenance
125
Troubleshooting
127
General
127
Safety
127
Displayed Service Codes
130
Displayed Service Codes in Connection with OPT Easy Documentation
136
Service, Maintenance and Disposal
137
General
137
Safety
137
At Every Start-Up
137
Whenever Required
137
Every 2 Months
138
Every 6 Months
138
Disposal
138
Appendix
139
Average Consumption Values During Welding
141
Average Wire Electrode Consumption During MIG/MAG Welding
141
Average Shielding Gas Consumption During MIG/MAG Welding
141
Average Shielding Gas Consumption During TIG Welding
141
Technical Data
142
Special Voltage
142
Explanation of the Term Duty Cycle
142
Tst 2700C MP
143
Transsteel 2700C MV MP
145
Tst 3500C MP
148
Overview with Critical Raw Materials, Year of Production of the Device
149
Welding Program Tables
150
Tst 2700C MP Welding Program Table
150
Tst 2700C MP USA Welding Program Table
151
Tst 3500C MP Welding Program Table
152
Tst 3500C MP USA Welding Program Table
153

Fronius TransSteel 3500c Operating Instructions Manual (120 pages)

MIG/MAG power source

Brand: Fronius | Category: Portable Generator | Size: 4.74 MB

Table of Contents
3
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Proper Use
  7
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  8
- Protecting Yourself and Others
  9
- Danger from Toxic Gases and Vapours
  9
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  10
- Meandering Welding Currents
  11
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Specific Hazards
  13
- Requirement for the Shielding Gas
  14
- Danger from Shielding Gas Cylinders
  14
- Danger from Escaping Shielding Gas
  15
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  15
- Safety Inspection
  16
- Disposal
  16
- Safety Symbols
  16
- Data Protection
  16
- Copyright
  17
General Information

19
- General
  21
  - Device Concept
    21
  - Functional Principle
    21
  - Application Areas
    21
  - Warning Notices on the Device
    22
- System Components
  23
  - General
    23
  - Safety
    23
  - Overview
    23
- Options
  25
  - VRD: Safety Function
    25
  - VRD: Safety Principle
    25
Control Elements and Connections

27
- Synergic Central Control Panel
  29
  - General
    29
  - Safety
    29
  - Synergic Control Panel
    30
  - Service-Parameter
    32
  - Keylock
    33
- Connections, Switches and Mechanical Components
  34
  - Front and Rear Sides, Tst 2700C
    34
  - Front and Rear Sides, Tst 3500C
    35
  - Side View
    36
Installation and Commissioning

37
Welding

63
- Power Limitation
  65
  - Safety Function
    65
- MIG/MAG Modes
  66
  - General
    66
  - 2-Step Mode
    66
  - Special 4-Step Mode
    67
  - Spot Welding
    67
  - 2-Step Stitch Welding
    68
- MIG/MAG Welding
  69
  - Safety
    69
  - Overview
    69
- MIG/MAG Standard Synergic Welding
  70
  - Corrections During Welding
    71
- MIG/MAG Standard Manual Welding
  72
  - General
    72
  - Available Parameters
    72
  - Corrections During Welding
    73
- MMA Welding
  74
  - Safety
    74
  - Preparation
    74
  - Corrections During Welding
    75
  - Hotstart Function
    75
  - Anti-Stick Function
    76
- Saving and Retrieving Operating Points
  77
Setup Settings

79
Troubleshooting and Maintenance

93
- Troubleshooting
  95
  - General
    95
  - Safety
    95
  - Fault Diagnosis
    95
  - Displayed Service Codes
    98
- Care, Maintenance and Disposal
  104
  - General
    104
  - Safety
    104
  - At Every Start-Up
    104
  - If Necessary
    104
  - Every 2 Months
    104
  - Every 6 Months
    105
  - Disposal
    105
- Average Consumption Values During Welding
  106
- Technical Data
  107
  - Special Voltages
    107
  - Explanation of the Term "Duty Cycle
    107
  - Tst 2700C
    107
  - Tst 2700C MV
    109
  - Tst 3500C
    111
  - Overview with Critical Raw Materials, Year of Production of the Device
    113
Appendix

114

Fronius TransSteel 3500c Operating Instructions Manual (120 pages)

Brand: Fronius | Category: Portable Generator | Size: 28.96 MB

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  14
- Specific Hazards
  15
- Factors Affecting Welding Results
  16
- Danger from Shielding Gas Cylinders
  16
- Danger from Escaping Shielding Gas
  17
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  18
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- System Components
  25
  - General
    25
  - Safety
    25
  - Overview
    25
- Options
  27
  - VRD: Safety Function
    27
  - VRD: Safety Principle
    27
Control Elements and Connections

29
- Synergic Central Control Panel
  31
  - General
    31
  - Safety
    31
  - Synergic Control Panel
    31
  - Service Parameters
    34
  - Keylock
    35
- Connections, Switches and Mechanical Components
  36
Installation and Commissioning

39
Welding

63
- Power Limitation
  65
  - Safety Function
    65
- MIG/MAG Modes
  66
  - General
    66
  - Symbols and Their Explanations
    66
  - 2-Step Mode
    67
  - Special 4-Step Mode
    67
  - Spot Welding
    67
  - 2-Step Stitch Welding
    68
- MIG/MAG Welding
  69
  - Safety
    69
  - Overview
    69
- MIG/MAG Standard Synergic Welding
  70
  - Corrections During Welding
    70
- MIG/MAG Standard Manual Welding
  72
  - General
    72
  - Available Parameters
    72
  - Corrections During Welding
    73
- MMA Welding
  74
  - Safety
    74
  - Preparation
    74
  - Corrections During Welding
    75
  - Hotstart Function
    75
  - Anti-Stick Function
    75
- Saving and Retrieving Operating Points
  76
Setup Settings

79
Troubleshooting and Maintenance

93
- Troubleshooting
  95
  - General
    95
  - Safety
    95
  - Fault Diagnosis
    95
  - Displayed Service Codes
    98
- Care, Maintenance and Disposal
  104
  - General
    104
  - Safety
    104
  - At Every Start-Up
    104
  - If Necessary
    104
  - Every 2 Months
    104
  - Every 6 Months
    104
  - Disposal
    105
- Technical Data
  106
  - Special Voltages
    106
  - Explanation of the Term "Duty Cycle
    106
  - Tst 2500C
    107
  - Tst 2500C MV
    108
  - Tst 2700C
    110
  - Tst 2700C MV
    111
  - Tst 3500C
    113
Appendix

114

Fronius TransSteel 3500c Operating Instructions Manual (118 pages)

MIG/MAG Power source

Brand: Fronius | Category: Power Supply | Size: 15.2 MB

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  14
- Specific Hazards
  15
- Factors Affecting Welding Results
  16
- Danger from Shielding Gas Cylinders
  16
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  17
- Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  18
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- Options
  25
  - VRD: Safety Function
    25
  - VRD: Safety Principle
    25
- System Components
  27
  - General
    27
  - Safety
    27
  - Overview
    27
Control Elements and Connections

29
- Synergic Central Control Panel
  31
  - General
    31
  - Safety
    31
  - Synergic Control Panel
    31
  - Service Parameters
    34
  - Keylock
    35
- Connections, Switches and Mechanical Components
  36
  - Front and Rear Sides, Tst 2500C
    36
  - Front and Rear Sides, Tst 3500C
    37
Installation and Commissioning

39
Welding

61
- Power Limitation
  63
  - Safety Function
    63
- MIG/MAG Modes
  64
  - General
    64
  - Symbols
    64
  - 2-Step Mode
    64
  - Special 2-Step Mode
    65
  - Special 4-Step Mode
    65
- MIG/MAG Welding
  66
  - Safety
    66
  - Overview
    66
- MIG/MAG Standard Synergic Welding
  67
  - Corrections During Welding
    67
- MIG/MAG Standard Manual Welding
  68
  - General
    68
  - Available Parameters
    68
  - Corrections During Welding
    69
- MMA Welding
  70
- Safety
  70
  - Preparation
    70
  - Corrections During Welding
    71
  - Hotstart Function
    71
  - Anti-Stick Function
    71
- Saving and Retrieving Operating Points
  72
Setup Settings

75
Troubleshooting and Maintenance

87
- Troubleshooting
  89
  - General
    89
  - Safety
    89
  - Fault Diagnosis
    89
  - Displayed Service Codes
    92
- Care, Maintenance and Disposal
  98
  - General
    98
  - Safety
    98
  - At Every Start-Up
    98
  - If Necessary
    98
  - Every 2 Months
    98
  - Every 6 Months
    98
  - Disposal
    99
- Technical Data
  100
  - Special Voltages
    100
  - Tst 2500C
    100
  - Tst 2500C MV
    102
  - Tst 3500C
    104
Appendix

106

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