Fronius TransPocket 180 Welding Machine Manuals

Manuals and User Guides for Fronius TransPocket 180 Welding Machine. We have 8 Fronius TransPocket 180 Welding Machine manuals available for free PDF download: Service Manual & Spare Parts List, Operating Instructions Manual, Quick Start Manual, Update Procedure, Quick Reference

Fronius TransPocket 180 Service Manual & Spare Parts List

Fronius TransPocket 180 Service Manual & Spare Parts List (120 pages)

Rod electrode

Brand: Fronius | Category: Portable Generator | Size: 6.61 MB

Table of Contents

Deutsch

3
- Table of Contents
  3
- Allgemeine Informationen
  
  5
  - Vorwort und Sicherheitshinweise
    7
    
    Sicherheit
    7
    
    Fronius Technischer Support National (TSN)
    7
    
    Allgemeines
    7
    
    Werkzeug und Messgeräte
    7
    
    Fehler-Suchhilfe
    8
    
    Komponenten Austauschen
    8
    
    Sicherheitstechnische Überprüfung
    8
- Anhang
  
  8
  - Werkzeug und Messgeräte
    9
    
    Allgemeines
    9
    
    Erforderliches Werkzeug
    9
    
    Mess- und Prüfmittel
    9
    
    Hilfsmaterialien
    9
- Fehler-Suchhilfe
  
  11
  - Fehler-Suchhilfe
    13
  - LED Checklisten
    14
    
    LED-Checkliste BPS 1500
    14
    
    LED-Checkliste BPS 1800
    15
  - Messpunkte
    17
    
    Messpunkte TP 150
    17
    
    Messpunkte TP 180
    17
    
    Temperatur Sensor
    18
  - Service-Codes
    20
  - Software-Update mit TP-Servicetool
    23
- Komponenten Austauschen
  
  25
  - Baugruppen Austauschen
    27
    
    Sicherheit
    27
    
    ESD-Bestimmungen
    27
    
    Übersicht
    27
  - Gehäuse Öffnen
    28
    
    Gehäuse Öffnen TP150
    28
    
    Gehäuse Öffnen TP180
    29
  - Print BPS1500 Austauschen
    31
    
    Print BPS1500 Ausbauen
    31
    
    Print BPS1500 Einbauen
    31
  - Print BPS1800 Austauschen
    33
    
    Print BPS1800 Ausbauen
    33
    
    Print BPS1800 Einbauen
    33
  - Sekundär-Diode Tauschen
    35
    
    Sekundärdiode Austauschen TP 150 / 180
    35
  - Lüfter-Steckverbindung Montieren
    37
    
    Lüfter-Steckverbindung Mittels Steckerhülse Nachrüsten
    37
  - Lüfter Austauschen
    38
    
    Lüfteraustauschen TP
    38
  - Print LC1800 und Lüfter TP 180 Austauschen
    39
    
    Print LC1800 Austauschen
    39
    
    Lüfter TP180 Austauschen
    40
  - Trafo Austauschen
    41
    
    Trafo TP150 Austauschen
    41
    
    Trafo TP180 Austauschen
    41
  - Gehäuse Schließen
    42
    
    Gehäuse Schließen TP150
    42
    
    Gehäuse Schließen TP180
    43
  - Verpackung IM Reparaturfall
    45
    
    Verpackung IM Reparaturfall TP150
    45
    
    Verpackung IM Reparaturfall TP180
    45
- Sicherheitstechnische Überprüfung
  
  47
  - Sicherheitstechnische Überprüfung
    49
    
    Verantwortlichkeit
    49
  - Sichtprüfungen
    50
    
    Allgemeines
    50
    
    Allgemeine Bedingungen
    50
    
    Schweißbrenner / Elektrodenhalter / Schweißstrom-Rückleitungsklemme
    50
    
    Netzversorgung und Anschlussleitungen
    50
    
    Schweißstromkreis
    50
    
    Gehäuse und Abdeckungen
    51
    
    Stellteile und Anzeigegeräte
    51
    
    Leistungsschild und Warnaufkleber
    51
  - Elektrische Prüfungen
    52
    
    Schutzleiter-Widerstand
    52
    
    Isolationswiderstand
    52
    
    Leerlaufspannung
    53
  - Funktionsprüfungen
    54
    
    Netz Ein- und Ausschalteinrichtungen
    54
    
    Anzeige und Bedienelemente
    54
    
    Gasmagnetventil
    54
    
    Probeschweißung
    54
  - Dokumentation
    55
    
    Prüfplakette
    55
English

57
- General Information
  
  59
  - Foreword and Safety Instructions
    61
    
    Safety
    61
    
    Fronius Technical Support National (TSN)
    61
    
    General
    61
    
    Tools and Measuring Devices
    61
    
    Troubleshooting Guide
    61
    
    Replacing Components
    62
    
    Safety Inspection
    62
  - Tools and Measuring Devices
    63
    
    General
    63
    
    Tools Required
    63
    
    Measuring and Testing Equipment
    63
    
    Auxiliary Materials
    63
- Appendix
  
  62
- Error Location Aid
  
  65
  - Error Location Aid
    67
    
    Troubleshooting Guide
    67
  - LED Checklists
    68
    
    LED Checklist BPS1500
    68
    
    LED Checklist BPS1800
    69
  - Measuring Points
    70
    
    Measuring Points TP150
    70
    
    Measuring Points TP180
    70
    
    Temperature Sensor
    71
  - Service Codes
    73
  - Software Update Via TP Service Tool
    76
- Changing Components
  
  79
  - Replacing Modules
    81
    
    Safety
    81
    
    ESD Guidelines
    81
    
    Overview
    81
  - Opening the Housing
    82
    
    Opening the TP150 Housing
    82
    
    Opening the TP180 Housing
    83
  - Replacing the BPS1500 PC Board
    85
    
    Removing the BPS1500 PC Board
    85
    
    Installing the BPS1500 PC Board
    85
  - Replacing the BPS1800 PC Board
    87
    
    Removing the BPS1800 PC Board
    87
    
    Installing the BPS1800 PC Board
    87
  - Replace the Secondary Diode
    89
    
    Replacing the TP150 / 180 Secondary Diode
    89
  - Mounting the Fan Plug Connection
    91
    
    Retrofitting the Fan Plug Connection with a Plug Sleeve
    91
  - Replacing the Fan
    92
    
    Replacing the TP150 Fan
    92
  - Replacing the LC1800 PC Board and TP180 Fan
    93
    
    Replacing the LC1800 PC Board
    93
    
    Replacing the TP180 Fan
    94
  - Replacing the Transformer
    95
    
    Replacing the TP150 Transformer
    95
    
    Replacing the TP180 Transformer
    95
  - Closing the Housing
    96
    
    Closing the TP150 Housing
    96
    
    Closing the TP180 Housing
    97
  - Packaging in Case of Repair
    99
    
    TP150 Packaging in Case of Repair
    99
    
    TP180 Packaging in Case of Repair
    99
- Safety Inspections
  
  101
  - Safety Inspections
    103
    
    Safety Inspection
    103
    
    Responsibility
    103
  - Visual Inspections
    104
    
    General
    104
    
    General Conditions
    104
    
    Welding Torch / Electrode Holder / Welding Current Return Terminal
    104
    
    Mains Supply and Connecting Lines
    104
    
    Welding Circuit
    104
    
    Housing and Covers
    105
    
    Adjustment and Display Devices
    105
    
    Rating Plate and Warning Stickers
    105
  - Electrical Tests
    106
    
    Ground Conductor Resistance
    106
    
    Insulation Resistance
    106
    
    Open Circuit Voltage
    107
  - Function Tests
    108
    
    Mains On/Off Devices
    108
    
    Indicators and Control Elements
    108
    
    Gas Solenoid Valve
    108
    
    Test Weld
    108
  - Documentation
    109
    
    Test Label
    109
- Appendix
  
  111
  - Spare Parts List: TP 150
    112
  - Spare Parts List: TP 180
    114
  - Circuit Diagrams: TP 150
    116
  - Circuit Diagrams: TP 180
    117
  - Circuit Diagrams: TIG Torch
    118

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Fronius TransPocket 180 Operating Instructions Manual

Fronius TransPocket 180 Operating Instructions Manual (60 pages)

Brand: Fronius | Category: Welding System | Size: 3.11 MB

Table of Contents

Table of Contents
3
Safety Rules
5
Explanation of Safety Notices
5
General
5
Proper Use
6
Environmental Conditions
6
Obligations of the Operator
6
Obligations of Personnel
6
Mains Connection
7
Residual Current Protective Device
7
Protecting Yourself and Others
7
Noise Emission Values
8
Danger from Toxic Gases and Vapours
8
Danger from Flying Sparks
9
Risks from Mains Current and Welding Current
9
Meandering Welding Currents
10
EMC Device Classifications
10
EMC Measures
11
EMF Measures
11
Specific Hazards
11
Requirement for the Shielding Gas
12
Danger from Shielding Gas Cylinders
13
Safety Measures at the Installation Location and During Transport
13
Safety Measures in Normal Operation
14
Commissioning, Maintenance and Repair
14
Safety Inspection
15
Disposal
15
Safety Symbols
15
Data Protection
15
Copyright
16
General
17
Device Concept
17
Warning Notices on the Device
17
Application Areas
18
Before Commissioning
20
Safety
20
Proper Use
20
Setup Regulations
20
Generator-Powered Operation
21
Controls, Connections and Mechanical Components
22
Safety
22
Transpocket 150 Controls, Connections and Mechanical Components
23
Transpocket 180 Controls, Connections and Mechanical Components
24
Control Panel
25
MMA Welding
27
Preparation
27
MMA Welding
28
Softstart / Hotstart Function
28
Arc-Force Dynamic
29
Pulse Welding
30
TIG Modes
32
Symbols and Their Explanations
32
2-Step Mode
32
4-Step Mode
33
TIG Welding
34
General
34
Connecting the Gas Cylinder
34
Preparation
35
Setting the Gas Pressure
36
TIG Welding
36
TIG Comfort Stop
37
Pulse Welding
38
Tacking Function
39
Welding Process Setup Menu
41
Accessing the Setup Menu
41
Changing Welding Parameters
41
Exiting the Setup Menu
41
Parameters for MMA Welding
41
Parameters for TIG Welding
43
Setup Menu - Level 2
45
Welding Parameters in the Level 2 Setup Menu
45
Care, Maintenance and Disposal
47
Safety
47
General
47
Maintenance at Every Start-Up
47
Maintenance Every 2 Months
48
Disposal
48
Troubleshooting
49
Safety
49
Indicated Errors
49
Service Messages
49
No Function
51
Faulty Operation
52
Average Consumption Values During Welding
54
Average Wire Electrode Consumption During MIG/MAG Welding
54
Average Shielding Gas Consumption During MIG/MAG Welding
54
Average Shielding Gas Consumption During TIG Welding
54
Technical Data
55
Explanation of the Term "Duty Cycle
55
Transpocket 150 TIG
55
Transpocket 180 TIG
56
Transpocket 180 TIG MV
57
Overview with Critical Raw Materials, Year of Production of the Device
59

Fronius TransPocket 180 Operating Instructions Manual

Fronius TransPocket 180 Operating Instructions Manual (56 pages)

Rod electrode power source

Brand: Fronius | Category: Portable Generator | Size: 10.08 MB

Table of Contents

Table of Contents
5
Safety Rules
7
- Explanation of Safety Notices
  7
- General
  7
- Proper Use
  8
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  8
- Mains Connection
  9
- Residual Current Protective Device
  9
- Protecting Yourself and Others
  9
- Noise Emission Values
  10
- Danger from Toxic Gases and Vapours
  10
- Danger from Flying Sparks
  10
- Risks from Mains Current and Welding Current
  11
- Meandering Welding Currents
  12
- EMC Device Classifications
  12
- EMC Measures
  12
- EMF Measures
  13
- Specific Hazards
  13
- Factors Affecting Welding Results
  14
- Danger from Shielding Gas Cylinders
  14
- Safety Measures at the Installation Location and During Transport
  15
- Safety Measures in Normal Operation
  15
- Commissioning, Maintenance and Repair
  16
- Safety Inspection
  16
- Disposal
  17
- Safety Symbols
  17
- Data Protection
  17
- Copyright
  17
General
18
- Device Concept
  18
- Warning Notices on the Device
  19
- Application Areas
  20
Before Commissioning
21
- Safety
  21
- Proper Use
  21
- Setup Regulations
  21
- Generator-Powered Operation
  21
Controls, Connections and Mechanical Components
23
MMA Welding
27
- Preparatory Work
  27
- MMA Welding
  28
- Softstart / Hotstart Function
  28
- Arc-Force Dynamic
  29
- Pulse Welding
  30
TIG Welding
32
- General
  32
- Connecting the Gas Cylinder
  32
- Preparatory Work
  33
- Setting the Gas Pressure - on the Welding Torch with Gas Cut-Off Valve
  34
- TIG Welding
  35
- TIG Comfort Stop
  35
Welding Process Setup Menu
37
- Accessing the Setup Menu
  37
- Changing Welding Parameters
  37
- Exiting the Setup Menu
  37
- Parameters for MMA Welding
  37
- Parameters for TIG Welding
  38
Setup Menu - Level 2
40
- Welding Parameters in the Level 2 Setup Menu
  40
Care, Maintenance and Disposal
42
- Safety
  42
- General
  42
- At Every Start-Up
  42
- Every 2 Months
  43
- Disposal
  43
Troubleshooting
44
- Safety
  44
- Indicated Errors
  44
- Service Messages
  44
- No Function
  46
- Faulty Operation
  47
Technical Data
48
- Explanation of the Term "Duty Cycle
  48
- Transpocket 150
  49
- Transpocket 180
  50
- Transpocket 180 MV
  51

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Fronius TransPocket 180 Operating Instructions Manual

Fronius TransPocket 180 Operating Instructions Manual (52 pages)

Rod electrode power source

Brand: Fronius | Category: Portable Generator | Size: 1.56 MB

Table of Contents

Table of Contents
3
Safety Rules
5
- Explanation of Safety Notices
  5
- General
  5
- Proper Use
  5
- Environmental Conditions
  6
- Obligations of the Operator
  6
- Obligations of Personnel
  6
- Mains Connection
  6
- Residual Current Protective Device
  7
- Protecting Yourself and Others
  7
- Noise Emission Values
  7
- Danger from Toxic Gases and Vapours
  8
- Danger from Flying Sparks
  8
- Risks from Mains Current and Welding Current
  9
- Meandering Welding Currents
  10
- EMC Device Classifications
  10
- EMC Measures
  10
- EMF Measures
  11
- Specific Hazards
  11
- Requirement for the Shielding Gas
  12
- Danger from Shielding Gas Cylinders
  12
- Safety Measures at the Installation Location and During Transport
  13
- Safety Measures in Normal Operation
  13
- Commissioning, Maintenance and Repair
  14
- Safety Inspection
  14
- Disposal
  14
- Safety Symbols
  15
- Data Protection
  15
- Copyright
  15
General
16
- Device Concept
  16
- Warning Notices on the Device
  17
- Application Areas
  18
Before Commissioning
19
- Safety
  19
- Proper Use
  19
- Setup Regulations
  19
- Generator-Powered Operation
  19
Controls, Connections and Mechanical Components
21
MMA Welding
26
- Softstart / Hotstart Function
  26
- Arc-Force Dynamic
  27
- Pulse Welding
  28
TIG Welding
30
- General
  30
- Connecting the Gas Cylinder
  30
- Preparatory Work
  30
- Setting the Gas Pressure - on the Welding Torch with Gas Cut-Off Valve
  32
- TIG Welding
  32
- TIG Comfort Stop
  32
- Pulse Welding
  34
Welding Process Setup Menu
36
- Accessing the Setup Menu
  36
- Changing Welding Parameters
  36
- Exiting the Setup Menu
  36
- Parameters for MMA Welding
  36
- Parameters for TIG Welding
  37
Setup Menu - Level 2
39
- Welding Parameters in the Level 2 Setup Menu
  39
Care, Maintenance and Disposal
41
- Safety
  41
- General
  41
- Maintenance at Every Start-Up
  41
- Every 2 Months
  41
- Disposal
  42
Troubleshooting
43
- Safety
  43
- Indicated Errors
  43
- Service Messages
  43
- No Function
  45
- Faulty Operation
  46
Technical Data
47
- Explanation of the Term "Duty Cycle
  47
- Transpocket 150
  47
- Transpocket 180
  48
- Transpocket 180 MV
  49

Fronius TransPocket 180 Operating Instructions Manual

Fronius TransPocket 180 Operating Instructions Manual (48 pages)

Brand: Fronius | Category: Welding System | Size: 2.01 MB

Table of Contents

Table of Contents
5
Safety Rules
7
- Explanation of Safety Symbols
  7
- General
  7
- Proper Use
  8
- Environmental Conditions
  8
- Obligations of the Operator
  8
- Obligations of Personnel
  9
- Mains Connection
  9
- Residual Current Protective Device
  9
- Protecting Yourself and Others
  9
- Noise Emission Values
  10
- Danger from Toxic Gases and Vapours
  10
- Danger from Flying Sparks
  11
- Risks from Mains Current and Welding Current
  11
- Meandering Welding Currents
  12
- EMC Device Classifications
  13
- EMC Measures
  13
- EMF Measures
  13
- Specific Hazards
  14
- Factors Affecting Welding Results
  15
- Danger from Shielding Gas Cylinders
  15
- Safety Measures at the Installation Location and During Transport
  16
- Safety Measures in Normal Operation
  16
- Maintenance and Repair
  17
- Safety Inspection
  17
- Disposal
  17
- Safety Symbols
  18
- Data Protection
  18
- Copyright
  18
General
19
- Device Concept
  19
- Warning Notices on the Device
  19
- Application Areas
  20
Before Commissioning
21
- Safety
  21
- Proper Use
  21
- Setup Regulations
  21
- Generator-Powered Operation
  21
Controls, Connections and Mechanical Components
23
MMA Welding
26
- Preparations
  26
- MMA Welding
  27
- Softstart / Hotstart Function
  27
- Arc-Force Dynamic
  28
TIG Welding
29
- General
  29
- Connecting the Gas Cylinder
  29
- Preparations
  29
- Setting the Gas Pressure - on the Welding Torch with Gas Cut-Off Valve
  30
- TIG Welding
  31
- TIG Comfort Stop
  31
Welding Process Setup Menu
33
- Accessing the Setup Menu
  33
- Changing Welding Parameters
  33
- Exiting the Setup Menu
  33
- Parameters for MMA Welding
  33
- Parameters for TIG Welding
  34
Setup Menu - Level 2
35
- Welding Parameters in the Level 2 Setup Menu
  35
Care, Maintenance and Disposal
36
- Safety
  36
- General
  36
- On Every Start-Up
  36
- Every 2 Months
  37
- Disposal
  37
Troubleshooting
38
- Safety
  38
- Indicated Errors
  38
- Service Messages
  38
- No Function
  39
- Faulty Operation
  40
Technical Data
42
- Explanation of the Term "Duty Cycle
  42
- Transpocket 150
  43
- Transpocket 180
  44
- Transpocket 180 MV
  45

Fronius TransPocket 180 Update Procedure

Fronius TransPocket 180 Update Procedure (8 pages)

Brand: Fronius | Category: Welding System | Size: 1.92 MB

Table of Contents

Fronius TransPocket 180 Quick Start Manual

Fronius TransPocket 180 Quick Start Manual (8 pages)

Brand: Fronius | Category: Welding System | Size: 1.02 MB

Table of Contents

Fronius TransPocket 180 Quick Reference

Fronius TransPocket 180 Quick Reference (2 pages)

Brand: Fronius | Category: Welding System | Size: 1.46 MB

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