E-TON VIPER 90 Manuals

Manuals and User Guides for E-TON VIPER 90. We have 3 E-TON VIPER 90 manuals available for free PDF download: Service Manual, Owner's Manual

E-TON VIPER 90 Service Manual

E-TON VIPER 90 Service Manual (228 pages)

Atv

Brand: E-TON | Category: Offroad Vehicle | Size: 21.54 MB

Table of Contents

How to Use this Manual
4
Table of Contents
6
General Information
7
Specifications
8
Periodic Checks and Adjustments
9
Engine
10
Carburetor
12
Chassis
13
Electrical
15
Troubleshooting
16
Chapter 1

17
- Engine Serial Number
  17
- Machine Identification
  17
- Vehicle Identification Number
  17
- Important Information
  18
  - Preparation for Removal and Disassembly
    18
  - Replacement Parts
    18
  - Gaskets, Oil Seals and O-Rings
    18
  - Lock Washers/Plates and Cotter Pins
    19
  - Bearings and Oil Seals
    19
  - Circlips
    19
  - Checking the Connections
    20
Chapter 2

21
- General Specifications
  21
- Engine Specifications
  24
- Chassis Specifications
  31
- Electrical Specifications
  33
- Tightening Torques
  35
  - Engine Tightening Torques
    35
  - Chassis Tightening Torques
    36
- General Tightening Torque Specifications
  38
- How to Use the Conversion Table
  38
- Lubrication Points and Lubricant Types
  39
  - Engine
    39
- Oil Flow Diagrams
  41
- Cable Routing
  42
Chapter 3

50
Chapter 4

95
- Exhaust Pipe/Muffler, Breather Hose and Leads
  95
- Engine Mounting Bolts
  96
- Removing the Engine
  97
- Installing the Engine
  97
- Engine
  95
- Cylinder Head
  98
  - Removing the Cylinder Head
    100
  - Checking the Camshaft Sprocket
    101
  - Checking the Cyl. Head Cover Assy
    101
  - Checking the Timing Chain Guides
    101
  - Checking the Timing Chain Tensioner Assembly
    101
  - Checking the Cylinder Head
    102
  - Installing the Cylinder Head
    103
- Camshaft, Rocker Arms and Valves
  105
- Cylinder and Piston
  115
  - Removing the Piston
    116
  - Checking the Cylinder and Piston
    116
  - Checking the Piston Rings
    118
  - Checking the Piston Pin
    119
  - Installing the Piston
    120
  - Installing the Cylinder
    121
- C.D.I. Magneto
  122
- Belt Drive
  125
  - Crankcase Cover
    125
  - Kickstarter
    126
  - Installing the Kickstarter
    127
  - V-Belt, Clutch, Drive and Driven Pulley
    128
  - Disassembling the Secondary Sheave
    129
  - Removing the Primary Sheave
    130
  - Removing the Secondary Sheave and V-Belt
    130
  - Disassembling the Secondary Sheave
    131
  - Checking the Clutch Shoe
    131
  - Checking the V-Belt
    132
  - Checking the Drive Pulley
    132
  - Checking the Primary Roller Weights
    132
  - Checking the Piece Slider
    133
  - Checking the Driven Pulley
    133
  - Assembling the Primary Sheave
    134
  - Assembling the Secondary Sheave
    135
  - Installing the Belt Drive
    136
- Starter Clutch and Starter Motor
  138
  - Checking the Starter Wheel Gear
    139
- Oil Pump
  140
  - Checking the Oil Pump
    141
  - Installing the Oil Pump
    142
- Crankcase and Crankshaft
  143
- Transmission
  149
  - Checking the Transmission
    150
Chapter 6

160
- Rear Wheels
  160
- Checking the Wheels
  161
- Checking the Front Wheel Hubs
  161
- Checking the Rear Wheel Hubs
  162
- Installing the Wheel Hubs
  162
- Installing the Front Wheels
  163
- Installing the Rear Wheels
  163
- Front Brakes
  164
- Removing the Front Brakes
  165
- Checking the Front Brake Shoe Plates
  165
- Checking the Front Brake Shoes
  165
- Checking the Front Brake Drums
  166
- Installing the Front Brakes
  167
- Rear Axle and Rear Axle Hub
  169
- Removing the Rear Axle
  171
- Checking the Rear Axle
  172
- Checking the Driven Sprocket
  172
- Checking the Brake Disc
  172
- Installing the Driven Sprocket
  172
- Installing the Rear Axle
  173
- Rear Brake
  174
- Rear Brake Pads
  174
- Replacing the Rear Brake Pads
  175
- Rear Brake Master Cylinder
  177
- Checking the Master Cylinder
  178
- Assembling the Rear Brake Master Cylinder
  178
- Installing the Rear Brake Master Cylinder
  179
- Rear Brake Caliper
  181
- Removing the Parking Brake Cable
  183
- Checking the Rear Brake Caliper
  183
- Installing the Rear Brake Caliper
  184
- Steering System
  186
- Removing the Handlebar Grips
  188
- Removing the Rear Brake Switch
  188
- Checking the Handlebar
  188
- Installing the Handlebar
  189
- Installing the Handlebar Grips
  189
- Installing the Rear Brake Master Cylinder
  190
- Installing the Front Brake Lever Assembly
  190
- Installing the Parking Brake Lever
  191
- Steering Stem
  192
- Removing the Steering Stem
  193
- Checking the Steering Stem
  193
- Installing the Lower Handlebar Holder
  194
- Installing the Steering Stem
  194
- Installing the Lock Washer
  194
- Tie-Rods and Steering Knuckles
  195
- Removing the Tie-Rods
  196
- Removing the Steering Knuckles
  196
- Checking the Tie-Rods
  196
- Checking the Steering Knuckles
  196
- Installing the Tie-Rods
  197
- Front Arms and Front Shock Absorber Assemblies
  198
- Front Arms and Front Shock Absorber
  198
- Assemblies
  198
- Removing the Front Arms
  199
- Checking the Front Arms
  199
- Checking the Front Shock Absorbers
  199
- Checking the Ball Joints
  200
- Installing the Front Arms
  200
- Rear Shock Absorber, Swingarm and Drive Chain
  201
  - Drive Chain
    202
  - Checking the Rear Shock Absorber
    203
  - Removing the Rear Shock Absorber
    203
  - Removing the Swingarm
    203
  - Checking the Swingarm
    204
  - Checking the Drive Chain
    205
  - Installing the Drive Chain
    206
  - Installing the Drive Sprocket
    206
Chapter 7

207
- Electrical Components
  207
- Wiring Diagram
  208
- Checking the Switches
  209
- Checking Switch Continuity
  210
- Ignition System
  211
- Circuit Diagram
  211
- Troubleshooting
  212
- Electric Starting System
  216
- Circuit Diagram
  216
- Starting Circuit Operation
  217
- Troubleshooting
  218
- Starter Motor
  220
- Checking the Starter Motor
  221
- Assembling the Starter Motor
  222
- Charging System
  223
- Circuit Diagram
  223
- Troubleshooting
  225
- Starting Failure/Hard Starting
  225
Chapter 8

225
- Fuel System
  225
- Electrical System
  225
- Compression System
  226
- Poor Idle Speed Performance
  226
- Poor Medium and High-Speed Performance
  226
- Faulty Clutch
  227
- Engine Operates but Vehicle will Not Move
  227
- Clutch Slipping
  227
- Poor Starting Performance
  227
- Poor Speed Performance
  227
- Overheating
  227
- Faulty Brake
  228
- Poor Braking Effect
  228
- Shock Absorber Malfunction
  228
- Malfunction
  228
- Unstable Handling
  228

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E-TON VIPER 90 Owner's Manual

E-TON VIPER 90 Owner's Manual (134 pages)

Brand: E-TON | Category: Offroad Vehicle | Size: 17.64 MB

Table of Contents

Table of Contents
8
Safety Information
11
Location of the Warning and Specification Labels
18
Description
29
- Left View
  29
- Right View
  29
- Controls and Instruments
  30
Instrument and Control Functions
31
Vehicle Speed Limiter
37
Front Brake Lever
38
Rear Brake Lever
38
Parking Brake
39
Transmission Gear Selector (for VIPER 90R)
40
Fuel Tank Cap
40
Fuel
40
Fuel Cock
42
Choke
43
Seat
43
Kickstarter
44
Pre-Operation Checks
45
Pre-Operation Check List
45
Fuel
47
Engine Oil
47
Final Transmission Oil
47
Front and Rear Brakes
47
Throttle Lever
48
Drive Chain
48
Tires
48
Tire Pressure
48
Tire Wear Limit
50
Tire Information
50
Aftermarket Tires and Rims
50
Chassis Fasteners
51
Instruments and Switches
51
Operation
52
- Starting a Cold Engine
  52
- Starting a Warm Engine
  54
- Engine Break-In
  55
- Parking
  55
- Parking on a Slope
  56
- Accessories and Loading
  57
Riding Your Atv
59
- Getting to Know Your Atv
  60
- Ride with Care and Good Judgement
  60
- Be Careful Where You Ride
  69
- Turning Your Atv
  73
- Climbing Uphill
  75
- Riding Downhill
  78
- Crossing a Slope
  79
- Crossing through Shallow Water
  80
- Riding over Rough Terrain
  82
- Sliding and Skidding
  83
- What to Do if
  84
- What to Do
  84
Periodic Maintenance and Minor Repair
86
- Owner's Manual and Tool Kit
  87
- Periodic Maintenance Chart for the Emission Control System
  88
General Maintenance and Lubrication Chart
90
Checking the Spark Plug
94
Inline Fuel Filter
96
Engine Oil
96
Final Transmission Oil
99
Cleaning the Air Filter Element
100
Cleaning the Spark Arrester
104
Adjusting the Carburetor
105
Adjusting the Engine Idling Speed
105
Checking the Throttle Cable Free Play
106
Valve Clearance
107
Brakes
107
Checking the Front Brake Shoes
107
Adjusting the Front Brake Lever Free Play
108
Checking the Rear Brake Pads
110
Checking the Brake Fluid Level
110
Changing the Rear Brake Fluid
111
Checking the Rear Brake Lever Free Play
111
Checking and Lubricating the Cables
112
Checking and Lubricating the Front and Rear Brake Levers
112
Checking the Wheel Hub Bearings
113
Battery
113
Replacing the Fuse
115
Drive Chain Slack
116
- Lubricating the Drive Chain
  117
- Removing a Wheel
  118
- Installing a Wheel
  118
- Troubleshooting
  119
- Troubleshooting Chart
  120
Cleaning and Storage
121
- Cleaning
  121
- Storage
  122
Specifications
124
- Spark Plug
  125
Consumer Information
126
- Identification Numbers
  126
- Noise Regulation
  128
- Maintenance Record
  129
- Atv Limited Warranty
  131

E-TON VIPER 90 Owner's Manual

E-TON VIPER 90 Owner's Manual (36 pages)

ATV

Brand: E-TON | Category: Offroad Vehicle | Size: 2.53 MB

Table of Contents

Important Notices
3
Table of Contents
4
Safety Notes
5
Vehicle Identification Number Location
9
Controls, Switches and Feature Locations
9
- Engine Stop Switch
  10
  - Manual Choke Lever
    10
- Throttle Lever
  10
- Front & Rear Brakes
  11
- Parking Brake
  11
- Safety Tether Switch
  11
  - Remote Stop/Start Switch
    11
- Fuel Tank
  12
- Fuel Valve
  12
  - Inline Fuel Filter
    13
- Oil Tank
  13
- Oil Indicator Light
  13
Tires & Wheels
14
- Tire Inspection
  14
- Tire Pressure
  14
Spark Plug
14
Spark Arrester Screen
14
Air Filter
15
Braking Systems
15
- Front Brake Inspection
  15
- Front Brake Adjustment
  16
- Rear Brake Inspection
  16
- Filling the Brake Fluid Reservoir
  17
- Purging Brake Line
  17
Drive Chain
18
Throttle Lever
18
Electrical Battery
19
Air Filter (Transmission)
19
Transmission Gear Selector Control
20
ATV Break-In Procedure
20
Changing Transmission Oil
20
Pre-Operation Inspection
21
Starting Procedure
21
Driving
21
Turning
22
Parking
22
- Viper 50M
  23
- Viper 70
  25
- Viper 90 & 90R
  27
Maintenance Schedule
29
Maintenance Record Chart
29
Wiring Diagram Viper 50M
30
Wiring Diagram Viper 90R
33
Manufacture's Warranty
34
Owner's Notes
36

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