E-TON Viper 150 Manuals

Manuals and User Guides for E-TON Viper 150. We have 2 E-TON Viper 150 manuals available for free PDF download: Service Manual, Owner's Manual

E-TON Viper 150 Service Manual

E-TON Viper 150 Service Manual (225 pages)

Brand: E-TON | Category: Offroad Vehicle | Size: 52.26 MB

Table of Contents

How to Use this Manual
4
Table of Contents
6
General Information
7
Specifications
8
Periodic Checks and Adjustments
9
Engine
10
Chapter 1

17
- Engine Serial Number
  17
- Machine Identification
  17
- Vehicle Identification Number
  17
- Important Information
  18
  - Preparation for Removal and Disassembly
    18
  - Replacement Parts
    18
  - Gaskets, Oil Seals and O-Rings
    18
  - Lock Washers/Plates and Cotter Pins
    19
  - Bearings and Oil Seals
    19
  - Circlips
    19
  - Checking the Connections
    20
Chapter 2

21
- General Specifications
  21
- Engine Specifications
  24
- Chassis Specifications
  31
- Electrical Specifications
  33
- Tightening Torques
  35
  - Engine Tightening Torques
    35
  - Chassis Tightening Torques
    36
- General Tightening Torque Specifications
  37
- How to Use the Conversion Table
  37
- Lubrication Points and Lubricant Types
  38
  - Engine
    38
- Oil Flow Diagrams
  40
- Cable Routing
  41
Chapter 3

48
Chapter 4

87
- Exhaust Pipe/Muffler, Cables and Leads
  87
- Engine Mounting Bolts
  88
- Removing the Engine
  89
- Installing the Engine
  89
- Engine
  87
- Cylinder Head
  90
- Camshaft, Rocker Arms and Valves
  97
- Cylinder and Piston
  106
  - Removing the Piston
    107
  - Checking the Cylinder and Piston
    107
  - Checking the Piston Rings
    109
  - Checking the Piston Pin
    110
  - Installing the Piston
    110
  - Installing the Cylinder
    111
- C.D.I. Magneto
  112
- Belt Drive
  114
  - Crankcase Cover
    114
  - Kickstarter
    115
  - Installing the Kickstarter
    116
  - V-Belt, Clutch, Drive and Driven Pulley
    117
  - Disassembling the Secondary Sheave
    118
  - Removing the Secondary Sheave and V-Belt
    119
  - Disassembling the Secondary Sheave
    120
  - Checking the Clutch Shoe
    120
  - Checking the V-Belt
    120
  - Checking the Drive Pulley
    121
  - Checking the Primary Roller Weights
    121
  - Checking the Piece Slider
    121
  - Checking the Driven Pulley
    121
  - Assembling the Primary Sheave
    122
  - Assembling the Secondary Sheave
    123
  - Installing the Belt Drive
    124
- Starter Clutch and Starter Motor
  125
  - Checking the Starter Wheel Gear
    126
- Oil Pump
  127
  - Removing the Oil Pump
    128
  - Checking the Oil Pump
    129
  - Installing the Oil Pump
    130
- Crankcase and Crankshaft
  131
- Transmission
  135
  - Shift Shaft
    136
  - Checking the Shift Fork
    137
  - Checking the Drum Comp Gear Shift
    137
  - Checking the Transmission
    137
  - Removing the Gear Set
    138
  - Checking the Gear Set
    139
  - Installing the Gear Set
    140
Chapter 6

148
- Chassis
  148
- Front and Rear Wheels
  148
- Front Wheels
  148
- Rear Wheels
  149
- Checking the Wheels
  150
- Checking the Front Wheel Hubs
  150
- Checking the Rear Wheel Hubs
  151
- Installing the Wheel Hubs
  151
- Installing the Front Wheels
  152
- Installing the Rear Wheels
  152
- Front Brakes
  153
- Removing the Front Brakes
  154
- Checking the Front Brake Shoe Plates
  154
- Checking the Front Brake Shoes
  154
- Checking the Front Brake Drums
  155
- Installing the Front Brakes
  155
- Rear Axle and Rear Axle Hub
  157
- Removing the Rear Axle
  159
- Checking the Rear Axle
  159
- Checking the Driven Sprocket
  159
- Checking the Brake Disc
  160
- Installing the Driven Sprocket
  160
- Installing the Rear Axle
  160
- Rear Brake
  161
- Rear Brake Caliper
  161
- Checking the Rear Brake Caliper
  162
- Installing the Rear Brake Caliper
  162
- Replacing the Rear Brake Pads
  164
- Rear Brake Master Cylinder
  166
- Checking the Master Cylinder
  167
- Assembling the Rear Brake Master Cylinder
  167
- Installing the Rear Brake Master Cylinder
  167
- Steering System
  170
- Removing the Handlebar Grips
  172
- Removing the Rear Brake Switch
  172
- Checking the Handlebar
  172
- Installing the Handlebar
  173
- Installing the Handlebar Grips
  173
- Installing the Rear Brake Master Cylinder
  174
- Installing the Front Brake Lever Assembly
  174
- Steering Stem
  175
- Removing the Steering Stem
  176
- Installing the Lower Handlebar Holder
  176
- Installing the Steering Stem
  177
- Installing the Lock Washer
  177
- Tie-Rods and Steering Knuckles
  178
- Removing the Tie-Rods
  179
- Removing the Steering Knuckles
  179
- Checking the Steering Knuckles
  179
- Installing the Tie-Rods
  180
- Front Arms and Front Shock Absorber Assemblies
  181
- Front Arms and Front Shock Absorber
  181
- Assemblies
  181
- Removing the Front Arms
  182
- Checking the Front Arms
  182
- Checking the Front Shock Absorbers
  182
- Checking the Ball Joints
  183
- Installing the Front Arms
  183
- Rear Shock Absorber, Swingarm and Drive Chain
  184
  - Drive Chain
    185
  - Checking the Rear Shock Absorber
    186
  - Removing the Rear Shock Absorber
    186
  - Removing the Swingarm
    186
  - Checking the Drive Chain
    187
  - Checking the Swingarm
    187
  - Installing the Drive Chain
    188
  - Installing the Drive Sprocket
    188
Chapter 7

189
- Electricalcomponents
  189
- Wiring Diagram
  190
- Checking Switch Continuity
  191
- Checking the Switches
  192
- Checking the Bulbs and Bulb Sockets
  193
- Checking the Condition of the Bulbs
  193
- Checking the Condition of the Bulbs Sockets
  194
- Ignition System
  195
- Circuit Diagram
  195
- Troubleshooting
  196
- Electric Starting System
  199
- Circuit Diagram
  199
- Starting Circuit Out-Off System Operation
  200
- Troubleshooting
  201
- Starter Motor
  203
- Removing the Starter Motor
  204
- Checking the Starter Motor
  204
- Assembling the Starter Motor
  205
- Charging System
  206
- Circuit Diagram
  206
- Troubleshooting
  207
- Lighting System
  209
- Circuit Diagram
  209
- Troubleshooting
  210
- Checking the Lighting System
  211
- Signaling System
  213
- Circuit Diagram
  213
- Troubleshooting
  214
- Checking the Signaling System
  215
- Auto Choke System
  220
- Circuit Diagram
  220
Chapter 8

222
- Fuel System
  222
- Electrical System
  222
- Compression System
  223
- Poor Idle Speed Performance
  223
- Poor Medium and High-Speed Performance
  223
- Faulty Clutch
  224
- Engine Operates but Vehicle will Not Move
  224
- Clutch Slipping
  224
- Poor Starting Performance
  224
- Poor Speed Performance
  224
- Overheating
  224
- Faulty Brake
  225
- Poor Braking Effect
  225
- Shock Absorber Malfunction
  225
- Malfunction
  225
- Unstable Handling
  225
- Troubleshooting
  222
  - Starting Failure/Hard Starting
    222

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E-TON Viper 150 Owner's Manual

E-TON Viper 150 Owner's Manual (118 pages)

E-TON Viper 150 ATV Owner's manual

Brand: E-TON | Category: Offroad Vehicle | Size: 5.54 MB

Table of Contents

Table of Contents
6
Safety Information
9
Location of the Warning and Specification Labels
14
Description
17
- Left View
  17
- Right View
  17
- Controls and Instruments
  18
Instrument and Control Functions
19
- Main Switch
  19
- Transmission Gear Indicator Light
  20
- Handlebar Switches
  20
- Throttle Lever
  22
- Speed Limiting Throttle Adjustment
  22
Vehicle Speed Limiter
23
Front Brake Lever
24
Rear Brake Lever
24
Parking Brake
25
Transmission Gear Selector
26
Fuel Tank Cap
26
Fuel
26
Fuel Cock
28
Choke
29
Seat
29
Kickstarter
30
Pre-Operation Checks
31
Pre-Operation Check List
31
Fuel
33
Engine Oil
33
Final Transmission Oil
33
Front and Rear Brakes
33
Throttle Lever
34
Drive Chain
34
Tires
34
Tire Pressure
34
Tire Wear Limit
36
Tire Information
36
Aftermarket Tires and Rims
36
Chassis Fasteners
37
Instruments and Switches
37
Operation
38
- Starting a Cold Engine
  38
- Starting a Warm Engine
  40
- Engine Break-In
  41
- Parking
  41
- Parking on a Slope
  42
- Accessories and Loading
  43
Riding Your Atv
45
- Getting to Know Your Atv
  46
- Ride with Care and Good Judgement
  46
- Be Careful Where You Ride
  55
- Turning Your Atv
  59
- Climbing Uphill
  61
- Riding Downhill
  64
- Crossing a Slope
  65
- Crossing through Shallow Water
  66
- Riding over Rough Terrain
  68
- Sliding and Skidding
  69
- What to Do if
  70
- What to Do
  70
Periodic Maintenance and Minor Repair
72
- Owner's Manual and Tool Kit
  73
Periodic Maintenance Chart for the Emission Control System
74
General Maintenance and Lubrication Chart
76
Checking the Spark Plug
80
Inline Fuel Filter
81
Engine Oil
82
Final Transmission Oil
85
Cleaning the Air Filter Element
86
Cleaning the Spark Arrester
88
Adjusting the Carburetor
89
Adjusting the Engine Idling Speed
89
Checking the Throttle Cable Free Play
90
Valve Clearance
91
Brakes
91
Checking the Front Brake Shoes
91
Adjusting the Front Brake Lever Free Play
92
Checking the Rear Brake Pads
94
Checking the Brake Fluid Level
94
Changing the Rear Brake Fluid
95
Checking the Rear Brake Lever Free Play
95
Checking and Lubricating the Cables
96
Checking and Lubricating the Front and Rear Brake Levers
96
Checking the Wheel Hub Bearings
97
- Battery
  97
- Replacing the Fuse
  99
- Drive Chain Slack
  100
- Removing a Wheel
  101
- Installing a Wheel
  102
- Troubleshooting
  103
- Troubleshooting Chart
  104
Cleaning and Storage
105
- Cleaning
  105
- Storage
  106
Specifications
108
- Spark Plug
  109
- Noise Regulation
  110
- Maintenance Record
  111
- Eton America, Llc
  113

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