Detroit Diesel Series 60 DDEC VI Manuals

Manuals and User Guides for Detroit Diesel Series 60 DDEC VI. We have 1 Detroit Diesel Series 60 DDEC VI manual available for free PDF download: Troubleshooting Manual

Detroit Diesel Series 60 DDEC VI Troubleshooting Manual (403 pages)

Brand: Detroit Diesel | Category: Engine | Size: 2.89 MB

Engine Exhaust
3
MCM/CPC Warning
3
A Letter to the Technicians
4
Abstract
4
Safety Instructions
4
Software Upgrades
4
Table of Contents
7
1 Introduction

13
- Overview
  15
- Scope and Use of this Guide
  16
  - Mechanical Troubleshooting
    16
  - Electronic Troubleshooting
    17
- Safety Precautions
  18
  - Ether Start
    19
  - Exhaust (Start/Run Engine)
    20
  - Glasses
    20
  - Welding
    21
  - Pressurized Fluids
    22
  - Fuel
    23
  - Batteries
    24
  - Fire
    25
  - Cleaning Agent
    25
  - Diagnostic Equipment
    25
  - Working on a Running Engine
    26
  - Optimized Idle
    27
  - Fluoroelastomer
    27
2 DDEC VI System

29
3 Spn 27 - Egr Valve Position Circuit Fault

83
- Spn 27/Fmi 3
  85
- Short to Ground Check
  85
- Verify Repairs
  85
- Spn 27/Fmi 4
  86
- Spn 27/Fmi 0/1/2/14
  87
- Valve Function Check
  87
- SPN 84-Vehicle Speed Sensor
  89
4 Spn 84 - Vehicle Speed Sensor

89
- Spn 84/Fmi 3
  91
- Open Circuit Check
  91
- Spn 84/Fmi 4
  92
- Short Circuit Check
  92
- SPN 86-Adaptive Cruise Control Fault
  93
5 Spn 86 - Adaptive Cruise Control Fault

93
- Spn 86/Fmi 14
  95
- SPN 91-Accelerator Pedal Sensor Fault
  97
6 Spn 91 - Accelerator Pedal Sensor Fault

97
- Spn 91/Fmi 2
  99
- Erratic Data Check
  99
- Accelerator Pedal Assembly Installation
  99
- Spn 91/Fmi 3
  100
- High Voltage Check
  100
- Spn 91/Fmi 4
  101
- Low Voltage Check
  101
- SPN 100-Engine Oil Pressure Outside of Normal Operating Range
  103
7 Spn 100 - Engine Oil Pressure Outside of Normal

103
- Spn 100/Fmi 1
  105
- Low Oil Pressure Check
  105
- Spn 100/Fmi 2
  106
- Erratic Data from the Engine Oil Pressure Sensor Check
  106
- Spn 100/Fmi 3
  107
- Engine Oil Pressure Sensor Wiring
  107
- 120–Pin MCM Connector
  108
- Spn 100/Fmi 4
  109
- Spn 100/Fmi 14
  111
- Multiple Codes Check
  111
- SPN 103-Turbo no Revolution
  113
8 Spn 103 - Turbo no Revolution

113
- Spn 103/Fmi 0
  115
- Equipment Check
  115
- Spn 103/Fmi 1
  116
- Spn 103/Fmi 3
  117
- Turbo Speed Sensor Terminal and Wire Locations
  117
- Resistance and Voltage Check
  118
- Spn 103/Fmi 4
  119
- Resistance Check
  119
- Spn 103/Fmi 7
  120
- Turbo Speed Sensor Check
  121
- Adjust the Turbo Speed Sensor Air Gap
  121
- SPN 110-Coolant Temperature above or below Normal Operating Range
  123
9 Spn 110 - Coolant Temperature above or below Normal

123
- Spn 110/Fmi 0
  125
- System Checks to Resolve Fault
  125
- Spn 110/Fmi
  125
- Rationality Check for Temperature Drift
  126
- Spn 110/Fmi 3
  126
- Spn 110/Fmi 14
  126
  - MCM Connector
    128
  - Engine Coolant Temperature Sensor Wiring
    128
  - Spn 110/Fmi 4
    129
  - Spn 110/Fmi 14
    131
  - SPN 111-Coolant Level Outside Normal Operating Range
    133
10 Spn 111 - Coolant Level Outside Normal Operating

133
- Spn 111/Fmi 1
  135
- Engine Coolant Level Sensor Check
  135
- Engine Coolant Level Sensor Mounted in Radiator Top Tank
  135
- Coolant Leak or Faulty Radiator Cap Check
  136
- Spn 111/Fmi
  136
  - Spn 111/Fmi 3
    137
  - Spn 111/Fmi 4
    139
  - SPN 158-Battery Charging Fault
    143
11 Spn 158 - Battery Charging Fault

143
- Spn 158/Fmi 0
  145
- Battery High Voltage Check
  145
- Spn 158/Fmi 1
  146
- Battery Voltage Switched–Low Check
  146
- Power Wiring
  146
- Spn 158/Fmi 2
  148
  - MCM and CPC Signals Check
    148
  - SPN 168-Battery Voltage Outside Normal Operating Range
    151
12 Spn 168 - Battery Voltage Outside Normal Operating

151
- Spn 168/Fmi 0
  153
- Measure Battery Voltage
  153
- Spn 168/Fmi 1
  154
- Alternator and Battery Check
  154
- Measure the Resistance
  154
- SPN 174-Supply Fuel Temperature Fault
  157
13 Spn 174 - Supply Fuel Temperature Fault

157
- Spn 174/Fmi 3
  159
- Supply Fuel Temperature Sensor
  159
- MCM 120–Pin Connector
  160
- Spn 174/Fmi 4
  161
- SPN 175-Engine Oil Temperature out of Normal Range
  163
14 Spn 175 - Engine Oil Temperature out of Normal Range

163
- Spn 175/Fmi 3
  166
- Spn 175/Fmi 4
  168
- SPN 111-EGR Differential Pressure or Delta P Sensor Circuit Outside of Normal Operating Range
  169
- Spn 411/Fmi 0
  169
- Spn 411/Fmi 1
  169
- Spn 411/Fmi 3
  169
- Spn 411/Fmi 4
  169
  - Spn 411/Fmi 0
    171
  - EGR Components Check
    171
  - Spn 411/Fmi 1
    172
  - Spn 411/Fmi 3
    173
  - EGR Delta P Sensor
    174
  - Spn 411/Fmi 4
    175
  - SPN 412-EGR Temperature Is Outside of the Normal Range
    177
16 Spn 412 - Egr Temperature Is Outside of the Normal

177
- Spn 412/Fmi 3
  179
- EGR Temperature Sensor
  180
- Spn 412/Fmi 4
  181
- SPN 558-Idle Validation Switch
  183
17 Spn 558 - Idle Validation Switch

183
- Spn 558/Fmi 1
  185
- Check Idle Validation Switch Wiring
  185
- Spn 558/Fmi 3
  185
- Spn 558/Fmi 4
  187
- Check for Short to Ground
  187
- Idle Validation Switch, Part of the Accelerator Pedal Assembly
  187
- SPN 599-Cruise Control Switches Not Functioning Properly
  189
18 Spn 599 - Cruise Control Switches Not Functioning

189
- Spn 599/Fmi 12
  191
- SPN 601-Cruise Control Switches Not Functioning Properly
  193
19 Spn 601 - Cruise Control Switches Not Functioning

193
- Spn 601/Fmi 12
  195
- SPN 609-MCM Fault (Erroneous Data)
  197
20 Spn 609 - MCM Fault (Erroneous Data)

197
- Spn 609/Fmi 12
  199
- MCM Parameter Check
  199
- Spn 609/Fmi 14
  200
- MCM Check
  200
- SPN 625-Can Fault
  201
21 Spn 625 - Can Fault

201
- Spn 625/Fmi 2,9,10,13,14
  201
22 Spn 636 - Crankshaft Position Sensor Outside of

207
- Spn 636/Fmi 1
  209
- Low Signal Voltage Check
  209
- Crankshaft Position Sensor Wiring
  209
- Spn 636/Fmi 3
  210
- Crankshaft Position Sensor Gap Check
  211
- Spn 636/Fmi 4
  212
- Spn 636/Fmi 7
  213
- Camshaft and Crankshaft Signals Not Matching
  213
- Spn 636/Fmi 8
  215
- Sensor Time out Check
  215
- Crankshaft Position Sensor
  215
- SPN 651-Injector #1 Needle Valve Not Operating Normally
  217
23 Spn 651 - Injector #1 Needle Valve Not Operating

217
- Spn 651/Fmi 5
  219
- Open Circuits with the Ignition off Check
  219
- Open Circuit with the Ignition on Check
  220
- Injector Check
  221
- Spn 651/Fmi 10
  222
- SPN 652-Injector #2 Needle Valve Not Operating Normally
  223
24 Spn 652 - Injector #2 Needle Valve Not Operating

223
- Spn 652/Fmi 5
  225
- Spn 652/Fmi 10
  228
- SPN 653-Injector #3 Needle Valve Not Operating Normally
  229
25 Spn 653 - Injector #3 Needle Valve Not Operating

229
- Spn 653/Fmi 5
  231
- Spn 653/Fmi 10
  234
- SPN 654-Injector #4 Needle Valve Not Operating Normally
  235
26 Spn 654 - Injector #4 Needle Valve Not Operating

235
- Spn 654/Fmi 5
  237
- Spn 654/Fmi 10
  240
- SPN 655-Injector #5 Needle Valve Not Operating Normally
  241
27 Spn 655 - Injector #5 Needle Valve Not Operating

241
- Spn 655/Fmi 5
  243
- Spn 655/Fmi 10
  246
- SPN 656-Injector #6 Needle Valve Not Operating Normally
  249
28 Spn 656 - Injector #6 Needle Valve Not Operating

249
- Spn 656/Fmi 5
  251
- Spn 656/Fmi 10
  254
- SPN 701-Jake Brakes Low (Aux PWM #7) Open or Short
  255
29 Spn 701 - Jake Brakes Low (Aux Pwm #7) Open or Short

255
- Spn 701/Fmi 3
  257
- Spn 701/Fmi 4
  259
- Spn 701/Fmi 5
  260
- SPN 704-Turbo Actuator Control (Aux PWM #10)
  263
30 Spn 704 - Turbo Actuator Control (Aux Pwm #10)

263
- Spn 704/Fmi 3
  265
- Spn 704/Fmi 4
  266
- Spn 704/Fmi 5
  267
- SPN 706-Jake Brake Medium (Aux PWM #13) Open or Short
  269
31 Spn 706 - Jake Brake Medium (Aux Pwm #13) Open or Short

269
- Spn 706/Fmi 3
  271
- Spn 706/Fmi 4
  273
- Spn 706/Fmi 5
  274
- SPN 709-Single-Speed Fan (Low-Side Digital Output #3) Fault
  277
32 Spn 709 - Single-Speed Fan (Low-Side Digital Output #3)

277
- Spn 709/Fmi 3
  279
- Spn 709/Fmi 4
  281
- Spn 709/Fmi 5
  282
- SPN 714-Ether Start (Low-Side Digital Output #8) Fault
  283
33 Spn 714 - Ether Start (Low-Side Digital Output #8) Fault

283
- Spn 714/Fmi 3
  285
- Spn 714/Fmi 4
  286
- Spn 714/Fmi 5
  287
34 Spn 723 - Camshaft Position Sensor Fault

289
- Spn 723/Fmi 3
  291
- MCM—Camshaft Position Sensor Schematic
  291
- Spn 723/Fmi 4
  293
- MCM—Camshaft Position Sensor Schematic
  293
- Spn 723/Fmi 8
  294
- Time out Check
  294
- Camshaft Position Sensor Check
  295
- Spn 723/Fmi 14
  295
- Pins Swapped Check
  295
- Camshaft Position Sensor
  296
- SPN 975-Two-Speed Fan (Aux PWM #6) Fault
  297
35 Spn 975 - Two-Speed Fan (Aux Pwm #6) Fault

297
- Spn 975/Fmi 3
  299
- Spn 975/Fmi 4
  301
- Spn 975/Fmi 5
  302
- SPN 1172-Turbo Compressor in Temp High or Low
  303
- Spn 1172/Fmi 3
  305
- Spn 1172/Fmi 4
  307
- SPN 1636-Intake Air Temperature Outside of Normal Operating Range
  309
- Spn 1636/Fmi 2
  311
- Erratic Data Source Check
  311
- Spn 1636/Fmi 3
  312
- Intake Air Temperature Sensor Open Circuit Check
  312
- Intake Air Temperature Sensor Wiring
  312
- Spn 1636/Fmi 4
  314
- Intake Air Temperature Sensor Short to Ground Check
  314
- Spn 1636/Fmi 14
  315
- SPN 2629-Turbo Compressor out Temp High or Low
  317
- Spn 2629/Fmi 3
  319
- Turbo Compressor Outlet Temperature Sensor
  319
- Spn 2629/Fmi 4
  321
- Spn 2629/Fmi 20
  323
- Turbocharger Check
  323
- Spn 2629/Fmi 21
  324
- SPN 2791-EGR Valve (Aux PWM #1) Failed or Open Circuit
  327
39 Spn 2791 - Egr Valve (Aux Pwm #1) Failed or Open Circuit

327
- Spn 2791/Fmi 3
  329
- Spn 2791/Fmi 4
  331
- Check for Short
  331
- Spn 2791/Fmi 5
  332
- SPN 3510-Accelerator Pedal Supply Outside of Normal Operating Range
  335
40 Spn 3510 - Accelerator Pedal Supply Outside of Normal

335
- Spn 3510/Fmi 2
  337
- Spn 3510/Fmi 3
  339
- Spn 3510/Fmi 4
  340
- SPN 3563-Intake Manifold Pressure Outside Normal Range
  343
- Spn 3563/Fmi 0/1/2
  345
- Low (Boost) Pressure Check
  345
- Spn 3563/Fmi
  346
  - Spn 3563/Fmi 3
    348
  - Intake Manifold Pressure Sensor
    348
  - Spn 3563/Fmi 4
    349
  - SPN 3659-Injector #1 Spill Valve Not Operating Normally
    353
42 Spn 3659 - Injector #1 Spill Valve Not Operating

353
- Spn 3659/Fmi 5
  355
- Check the Injectors
  357
- Spn 3659/Fmi 10
  358
- SPN 3660-Injector #2 Spill Valve Not Operating Normally
  359
43 Spn 3660 - Injector #2 Spill Valve Not Operating

359
- Spn 3660/Fmi 5
  361
- Spn 3660/Fmi 10
  363
- SPN 3661-Injector #3 Spill Valve Not Operating Normally
  365
44 Spn 3661 - Injector #3 Spill Valve Not Operating

365
- Spn 3661/Fmi 5
  367
- Spn 3661/Fmi 10
  369
- SPN 3662--Injector #4 Spill Valve Not Operating Normally
  371
45 Spn 3662 - Injector #4 Spill Valve Not Operating

371
- Spn 3662/Fmi 5
  373
- Spn 3662/Fmi 10
  375
- SPN 3663-Injector # Spill Valve Not Operating Normally
  377
46 Spn 3663 - Injector #5 Spill Valve Not Operating

377
- Spn 3663/Fmi 5
  379
- Spn 3663/Fmi 10
  382
- SPN 3664-Injector #6 Spill Valve Not Operating Normally
  383
47 Spn 3664 - Injector #6 Spill Valve Not Operating Normally

383
- Spn 3664/Fmi 5
  385
- Spn 3664/Fmi 10
  388
48 CPC Digital Outputs SPN/FMI

389
- 48.1 Cpc Digital Output Fault Codes
  391
- 48.2 Troubleshooting the Cpc Digital Outputs
  391
  - CPC Digital Output Faults
    392
  - Index
    393

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Detroit Diesel Series 60 DDEC VI Manuals

Detroit Diesel Series 60 DDEC VI Troubleshooting Manual (403 pages)

Table of Contents

1 Introduction

2 DDEC VI System

3 Spn 27 - Egr Valve Position Circuit Fault

4 Spn 84 - Vehicle Speed Sensor

5 Spn 86 - Adaptive Cruise Control Fault

6 Spn 91 - Accelerator Pedal Sensor Fault

7 Spn 100 - Engine Oil Pressure Outside of Normal

8 Spn 103 - Turbo no Revolution

9 Spn 110 - Coolant Temperature above or below Normal

10 Spn 111 - Coolant Level Outside Normal Operating

11 Spn 158 - Battery Charging Fault

12 Spn 168 - Battery Voltage Outside Normal Operating

13 Spn 174 - Supply Fuel Temperature Fault

14 Spn 175 - Engine Oil Temperature out of Normal Range

16 Spn 412 - Egr Temperature Is Outside of the Normal

17 Spn 558 - Idle Validation Switch

18 Spn 599 - Cruise Control Switches Not Functioning

19 Spn 601 - Cruise Control Switches Not Functioning

20 Spn 609 - MCM Fault (Erroneous Data)

21 Spn 625 - Can Fault

22 Spn 636 - Crankshaft Position Sensor Outside of

23 Spn 651 - Injector #1 Needle Valve Not Operating

24 Spn 652 - Injector #2 Needle Valve Not Operating

25 Spn 653 - Injector #3 Needle Valve Not Operating

26 Spn 654 - Injector #4 Needle Valve Not Operating

27 Spn 655 - Injector #5 Needle Valve Not Operating

28 Spn 656 - Injector #6 Needle Valve Not Operating

29 Spn 701 - Jake Brakes Low (Aux Pwm #7) Open or Short

30 Spn 704 - Turbo Actuator Control (Aux Pwm #10)

31 Spn 706 - Jake Brake Medium (Aux Pwm #13) Open or Short

32 Spn 709 - Single-Speed Fan (Low-Side Digital Output #3)

33 Spn 714 - Ether Start (Low-Side Digital Output #8) Fault

34 Spn 723 - Camshaft Position Sensor Fault

35 Spn 975 - Two-Speed Fan (Aux Pwm #6) Fault

39 Spn 2791 - Egr Valve (Aux Pwm #1) Failed or Open Circuit

40 Spn 3510 - Accelerator Pedal Supply Outside of Normal

42 Spn 3659 - Injector #1 Spill Valve Not Operating

43 Spn 3660 - Injector #2 Spill Valve Not Operating

44 Spn 3661 - Injector #3 Spill Valve Not Operating

45 Spn 3662 - Injector #4 Spill Valve Not Operating

46 Spn 3663 - Injector #5 Spill Valve Not Operating

47 Spn 3664 - Injector #6 Spill Valve Not Operating Normally

48 CPC Digital Outputs SPN/FMI

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