CREST ULTRASONICS DMS-1218 Manuals

Manuals and User Guides for CREST ULTRASONICS DMS-1218. We have 2 CREST ULTRASONICS DMS-1218 manuals available for free PDF download: Instruction Manual

CREST ULTRASONICS DMS-1218 Instruction Manual (195 pages)

Digital Modular System Rinse Module

Brand: CREST ULTRASONICS | Category: Cleaning Equipment | Size: 5.18 MB

Disclaimer
2
Manual Conventions
2
Conventions in Text
2
Danger, Warnings, Cautions, and Notes
3
Manual Code
3
Feedback on this Manual
3
Revision History
4
Table of Contents
5
Safety
8
Introduction
8
Operator Training
8
Important Safety Notifications
9
General Precaution
13
Lifting Hazards
14
Heat/Hot Surface Hazard
14
Chemical Hazards
15
Proper Use of Chemicals
16
Adequate Ventilation
16
Compressed Air Hazard
17
Safety Precautions - Compressed Air
17
Safe Work Practices - Compressed Air
18
Mechanical Hazards
19
Electrical Hazards
20
Emergency off (Emo) Circuit
21
Live after EMO
22
Recover from Emergency off
22
Safety Interlocks
23
Panel Door Switch Interlock
24
Liquid Leak Detection Sensor
25
Low Liquid Level
26
Lockout Tag out (Loto)
27
Lockout Tag out Procedure
27
Restoring Lockout Tag out
29
System Overview
30
Introduction
30
System Specifications
34
General Specifications
35
Optional Features
39
Installation
46
Console Uncrating and Placement
46
System Clearance
47
Handling and Transporting
48
Facilities Requirements
49
Interconnect Facility Services
53
Plumbing Installation
54
Step-By-Step Guide
55
Interconnect Wire Harness
58
Liquid Indicator in Plumbing
60
Process Supervisor" Designation
61
Operation
62
Introduction
62
Important Safety Notifications
63
Power on System
65
Panelview 800 Terminal HMI Screen
68
Login & Logout
71
Scope of Users
73
Clean, Drain and Fill Water
74
Temperature Monitoring and Setting
79
View and Change Tank Temperature Settings
80
Operating Station (Rinse Station)
82
Rinse Station Process Parameters Setup
82
Rinse Station Auto Cycle Cleaning Process
86
Info and Alarm Message
91
Info Message List
92
Alarm Message List
92
Recover from over Temperature
93
Power off System
95
Emergency off
96
Remote and Local Mode
97
Auto/Manual Mode
100
Decommissioning Procedure
102
Operating Procedure During Accident or Breakdown
103
Interpreting Hmi
104
Main Menu Screen
104
Auto Screen
107
Auto Screen (System in Auto Mode Operation and Remote Mode)
109
Alarm History Screen
110
Recipe Setting Screen
111
Temperature Control Screen
113
Manual Function Screen
115
Misc. Screen
119
Misc. 1 Screen
120
Misc. 2 Screen
121
Misc. 3 Screen
122
Misc. 4 Screen
124
Misc. 5 Screen
125
Misc. 6 Screen
126
Auto Options Screen
127
Digital I/O Status
129
Process Data Monitor
130
Preventive Maintenance
132
Introduction
132
Important Safety Notifications
132
Buddy System
134
Components Maintenance
135
Pm for Tank and Plumbing
135
Clean, Drain and Fill
136
Cleaning Carboy (Optional Item)
137
PM for Sparger/Sprayer
138
Determine Filter Cartridge / Bag Filter Condition
138
Replacing Filter Cartridge - SOE Filter Housing (Optional Item)
139
Replacing Filter Cartridge - DOE Filter Housing (Optional Item)
140
Perform PM for Bucket Strainer (Tee-Line Strainer) (Optional Item)
141
Insert Orientation (Tee-Line Strainer)
142
Perform PM for Wye-Strainer (Optional Item)
145
General Check
145
Pm Check for Liquid Leak Sensor
146
Pm for Panel Door Switch
147
Pm for Electrical
148
PM for Ultrasonic Generator (Optional Item)
149
PM for Pump (Optional Item)
150
Pm Check on Emo Button
151
PM for In-Line Brix-Monitor CM-800Α (Optional Item)
152
PM for CDA FR (Filter Regulator) (Optional Item)
154
PM for Temperature Controller (Thermostat)
155
H2 Assembly Drawing
156
Fundamentals of Ultrasonic Cleaning
158
Introduction
158
Factors Affecting Scrubbing Action
158
Fundamental Components
160
Troubleshooting
162
Correcting Problems
162
Appendix
166
System Password
166
Date and Time Setting
167
Administration Login
169
Temperature Present Value Offset Setting
170
Machine Setup (Dms-1218)
172
Machine Setup (Dms-1826)
177
Resistivity Meter Set Point Adjustment (Optional Item)
182
Conductivity Meter Set Point Adjustment (Optional Item)
186
Ph Meter Set Point Adjustment (Optional Item)
188
Ph Sensor Installation
189
Resistance Temperature Detector (Rtd) Calibration Procedure
192
Environmental Protection/Disposal
194
Disposal and Recycling
194
Governmental Regulatory Bodies
194

CREST ULTRASONICS DMS-1218 Instruction Manual (141 pages)

Digital Modular System Dryer Module

Brand: CREST ULTRASONICS | Category: Cleaning Equipment | Size: 3.59 MB

Table of Contents
5
Safety
8
Introduction
8
Operator Training
8
Important Safety Notifications
9
General Precaution
11
Lifting Hazards
12
Heat/Hot Surface Hazard
12
Compressed Air Hazard
13
Safety Precautions - Compressed Air
14
Safe Work Practices - Compressed Air
15
Mechanical Hazards
16
Electrical Hazards
17
Emergency off (Emo) Circuit
18
Live after EMO
19
Recover from Emergency off
19
Safety Interlocks
20
Panel Door Switch Interlock
21
Lockout Tag out (Loto)
22
Lockout Tag out Procedure
22
Restoring Lockout Tag out
24
System Overview
26
Introduction
26
System Specifications
27
General System Specifications
28
Optional Features
31
Installation
32
Console Uncrating and Placement
32
System Clearance
33
Handling and Transporting
34
Facilities Requirements
35
Interconnect Facility Services
37
Plumbing Installation
38
Step-By-Step Guide
39
Interconnect Wire Harness
42
Air/Liquid Flow Indicator in Plumbing
43
Process Supervisor" Designation
44
Operation
46
Power on System
49
Allen Bradley Micro820 with 800 Series Terminal HMI Screen
51
Login & Logout
54
Scope of Users
56
Temperature Monitoring and Setting
57
View and Change Tank Temperature Settings
58
Operating Station (Dryer Station)
60
Dryer Station Process Parameters Setup
60
Dryer Station Auto Cycle Drying Process
63
Info and Alarm Message
69
Info Message List
70
Alarm Message List
70
Recover from over Temperature
71
Power off System
73
Emergency off
74
Remote and Local Mode
75
Auto/Manual Mode
79
Decommissioning Procedure
81
Operating Procedure During Accident or Breakdown
82
Interpreting Hmi
84
Main Menu Screen
84
Auto Screen
85
Auto Screen (System in Auto Mode Operation and Remote Mode)
86
Alarm History
88
Recipe Setting
89
Temperature Control Screen
91
Manual Function
93
Miscellaneous Parameters
96
Misc. 1 Screen
96
Misc. 2 Screen
97
Misc. 3 Screen
98
Auto Options Screen
99
Digital I/O Status
100
Preventive Maintenance
102
Introduction
102
Important Safety Notifications
102
Buddy System
104
Components Maintenance
104
Pm for Tank
105
General Check
105
Pm for Panel Door Switch
106
Pm for Electrical
107
Pm for Hot Air Dryer
108
Change Pre-Filter/Hepa Filter
109
Differential Pressure Switch Functionality Check
110
Differential Pressure Switch Setting Procedure
111
General Check
112
HEPA Filter and Pre-Filter Installation Procedure
112
PM for CDA FR (Filter Regulator)
119
Pm Check on Emo Button
120
PM for Temperature Controller (Thermostat)
121
Troubleshooting
124
Correcting Problems
124
Appendix
128
System Password
128
Date and Time Setting
129
Administration Login
131
Temperature Present Value Offset Setting
132
Machine Setup
133
Resistance Temperature Detector (Rtd) Calibration Procedure
136
H2 Assembly Drawing
137
Environmental Protection/Disposal
140
Disposal and Recycling
140
Governmental Regulatory Bodies
140

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