ASV RC30 Manuals

Manuals and User Guides for ASV RC30. We have 1 ASV RC30 manual available for free PDF download: Service & Repair Manual

ASV RC30 Service & Repair Manual (117 pages)

by TLP

Brand: ASV | Category: Compact Loader | Size: 2.86 MB

Table of Contents
2
Product Safety
6
Chapter Overview
6
Safety Messages
6
Information Messages
6
Basic Precautions
6
Safety Signs
6
Protective Equipment
7
Mounting and Dismounting
7
Lifting
7
Hot Fluids and Parts
7
Corrosion Inhibitor
7
Batteries
7
Pressurized Items
7
Repair
8
Work Tools
8
Asbestos Information
9
Machine Labels and Decals
9
Product ID Number
9
Machine Label and Decal Examples
10
Technical Specifications
12
Specifications
12
Engine
12
Transmission
12
Drive Motors
12
Control Handles
12
Auxiliary Pump
12
Loader Valve
12
Cooler
12
System Diagrams
14
Chapter Overview
14
Filtering and Cooling System
14
Auxiliary Circuit System
15
Drive Loop System
16
Machine Controls and Instrumentation
18
Chapter Overview
18
Machine Controls
18
Loader Control
18
Drive Control
18
Throttle
18
Dash Panel
18
Gauge/Warning Light Panel
19
Operator Enclosure Disassembly
20
Chapter Overview
20
Personal Safety
20
Machine Preparation
20
Preliminary Checkout
20
Operator Enclosure Disassembly and Assembly Procedures
20
Light Bar Removal and Installation
20
Light Bar Removal
20
Light Bar Installation
21
Ignition Switch Removal and Installation
21
Ignition Switch Removal
21
Ignition Switch Installation
22
Console Gauge/Warning Panel Removal and Installation
23
Console Gauge Removal
23
Console Gauge Installation
23
Lap Bar Gas Assist Spring Removal and Installation
24
Lap Bar Gas Assist Spring Removal
24
Lap Bar Gas Assist Spring Installation
24
Chassis Disassembly and Assembly
26
Chapter Overview
26
Personal Safety
26
Machine Preparation
26
Preliminary Checkout
26
Chassis Disassembly and Assembly Procedures
26
Seat Removal and Installation
26
Seat Removal
26
Seat Installation
27
Fuel Sending Unit Removal and Installation
27
Fuel Sending Unit Removal
27
Fuel Sending Unit Installation
28
Fuel Tank Removal and Installation
29
Fuel Tank Removal
29
Fuel Tank Installation
31
Radiator/Oil Cooler Disassembly
34
Chapter Overview
34
Personal Safety
34
Machine Preparation
34
Preliminary Checkout
34
Radiator/Oil Cooler Disassembly and Assembly Procedures
34
Fan Guard Removal and Installation
34
Fan Guard Removal
35
Fan Guard Installation
35
Fan and Fan Shroud Removal and Installation
35
Fan and Fan Shroud Removal
35
Fan and Fan Shroud Installation
36
Radiator/Cooler Removal and Installation
37
Radiator/Cooler Removal
37
Radiator/Cooler Installation
39
Radiator/Oil Cooler Adjustment Procedures
40
Fan Shroud Adjustment
40
Fan Guard Adjustment
41
Hydraulic Reservoir Disassembly
42
Chapter Overview
42
Personal Safety
42
Machine Preparation
42
Preliminary Checkout
42
Hydraulic Reservoir Disassembly and Assembly Procedures
42
Filter Element Removal and Installation
42
Filter Assembly Removal and Installation
42
Filter Assembly Removal
43
Filter Assembly Installation
44
Filler Cap Assembly Removal and Installation
45
Filler Cap Assembly Removal
45
Filler Cap Assembly Installation
46
Access Cover Removal and Installation
46
Access Cover Assembly Removal
47
Access Cover Assembly Installation
47
Reservoir Gauge Removal and Installation
48
Reservoir Gauge Removal
48
Reservoir Gauge Installation
49
Suction Screen Removal and Installation
49
Suction Screen Removal
49
Suction Screen Installation
50
Hydraulic Reservoir Cleaning Procedures
50
Hydraulic Reservoir Cleaning
50
Loader/Transmission Controls Disassembly
52
Chapter Overview
52
Personal Safety
52
Machine Preparation
52
Preliminary Checkout
52
Loader/Transmission Controls Disassembly and Assembly Procedures
52
Loader Control Joystick/Drive Control Joystick Removal and Installation
52
Loader Control Joystick/Drive Control Joystick Removal
53
Loader Control Joystick/Drive Control Joystick Installation
54
Loader Float Magnet Removal and Installation
55
Loader Float Magnet Removal
55
Loader Float Magnet Installation
57
Loader Valve Removal and Installation
58
Loader Valve Removal
58
Loader Valve Installation
60
Transmission and Drive Disassembly
62
Chapter Overview
62
Personal Safety
62
Machine Preparation
62
Preliminary Checkout
62
Transmission and Drive Disassembly and Assembly Procedures
62
Brake Cylinder Removal and Installation
62
Drive Motor Removal and Installation
62
Auxiliary Gear Pump Removal and Installation
63
Auxiliary Gear Pump Removal
63
Auxiliary Gear Pump Installation
64
Tandem Pump Removal and Installation
65
Tandem Pump Removal
65
Tandem Pump Installation
66
Pump Drive Coupler Removal and Installation
67
Pump Drive Coupler Removal
67
Pump Drive Coupler Installation
68
Engine Components Disassembly and as
70
Chapter Overview
70
Personal Safety
70
Machine Preparation
70
Preliminary Checkout
70
Engine Components Disassembly and Assembly Procedures
70
Primary Air Filter Removal and Installation
70
Safety Air Filter Removal and Installation
70
Engine Oil Filter Removal and Installation
70
Fuel Filter Removal and Installation
70
Muffler Removal and Installation
71
Muffler Removal
71
Muffler Installation
71
Exhaust Pipe Removal and Installation
72
Exhaust Pipe Removal
72
Exhaust Pipe Installation
73
Battery Removal
74
Battery Installation
75
Bleeding the Fuel System
76
Undercarriage Disassembly and Assembly
78
Chapter Overview
78
Personal Safety
78
Machine Preparation
78
Preliminary Checkout
78
Undercarriage Disassembly and Assembly Procedures
78
Wheel Removal and Installation
78
Wheel Removal
79
Wheel Installation
80
Sprocket Roller Removal and Installation
80
Sprocket Roller Removal
81
Sprocket Roller Installation
81
Brake Removal and Installation
81
Brake Removal
82
Brake Installation
82
Track Removal and Installation
83
Track Removal
83
Track Installation
85
Sprocket Bearing Plate Removal and Installation
86
Sprocket Bearing Plate Removal
86
Sprocket Bearing Plate Installation
88
Sprocket Removal and Installation
88
Sprocket Removal
88
Sprocket Installation
89
Drive Motor Removal and Installation
90
Drive Motor Removal
90
Drive Motor Installation
91
Loader Disassembly and Assembly Procedures
92
Chapter Overview
92
Personal Safety
92
Machine Preparation
92
Preliminary Checkout
92
Lift Cylinder/Tilt Cylinder Removal and Installation
92
Lift Cylinder/Tilt Cylinder Removal
92
Lift Cylinder/Tilt Cylinder Installation
94
Low-Flow Relief Valve Removal
94
Quick Attach Disassembly and Assembly
96
Chapter Overview
96
Personal Safety
96
Machine Preparation
96
Preliminary Checkout
96
Quick Attach Disassembly and Assembly Procedures
96
Latch Pin Assembly Removal and Installation
96
Latch Pin Assembly Removal
96
Latch Pin Assembly Installation
97
Quick Attach Assembly Removal and Installation
98
Quick Attach Assembly Removal
98
Quick Attach Assembly Installation
99
15. Troubleshooting
100
Chapter Overview
100
Personal Safety
100
Machine Preparation
100
Preliminary Checkout
100
Visual Inspection
100
Troubleshooting
101
16. Maintenance
104
Chapter Overview
104
Maintenance Schedule
104
Engine Oil
104
Oil Change Procedures
104
Engine Oil Specifications
104
Hydraulic Fluid and Filter
105
Hydraulic Fluid and Filter Change Procedures
105
Fuel Filter
105
Fuel Filter Change Procedures
106
Fuel Specifications
106
Air Cleaner
106
Air Filter Change Procedures
106
Track Tension
106
Track Tension Adjustment Procedures
107
Checking for Proper Track Adjustment
107
Fuse Box
108
Grease Fittings
108
Hydraulic Pressure Check & Adjustment
110
Charge Pressure Check
110
Auxiliary Pressure Check & Adjustment
113

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