ABB UniGear ZS1 Manuals

Manuals and User Guides for ABB UniGear ZS1. We have 4 ABB UniGear ZS1 manuals available for free PDF download: Installation, Operation And Maintenance Instructions Manual, Instruction Manual

ABB UniGear ZS1 Instruction Manual (106 pages)

Brand: ABB | Category: Industrial Equipment | Size: 5.75 MB

ABB UniGear ZS1 Installation, Operation And Maintenance Instructions Manual (131 pages)

Brand: ABB | Category: Power distribution unit | Size: 60.88 MB

Table of Contents
2
Your Safety First - at All Times
4
Summary
5
Introduction
5
General
5
Standards and Specifications
5
Operating Conditions
5
Technical Data
7
Electrical Data
7
Resistance to Internal Arc Faults
8
Dimensions and Weights
9
Panel Design and Equipment
11
Basic Structure and Variants
11
Enclosure and Partitioning
11
Compartments in the Panels
17
Interlock/Protection against Incorrect Operation
23
Plug Connector Coding
29
Arc Protection Fibers/Sensors into the Switchgear
29
Ith Limiters
30
Monitoring and Diagnostics
31
Dispatch and Storage
32
Condition on Delivery
32
Packing
32
Transport
32
Delivery
32
Intermediate Storage
33
Handling
33
Assembly of the Switchgear at Site
38
General
38
Foundations
38
Assembly of the Switchgear Panels
59
Procedure for Setting-Up the Doors
61
Installation of the Bushing
65
Fixing of the Panels
67
Installation of the Busbars
68
Installation of the Top-Mounted Boxes
79
Pressure Relief Ducts
87
Cable Connection
89
Earthing the Switchgear
96
Installation of Interconnecting Bundles
96
Final Erection Work
96
Note on M&D
96
Operation of the Switchgear
97
Switching Operations
97
Test Procedure
110
Service Trucks
113
Commissioning
116
Preparatory Work
116
Measurements and Tests
116
Maintenance
117
Maintenance Strategies
117
Preventive Maintenance
117
Inspection
118
Servicing
122
Repairs
125
Risk-Based Maintenance
126
Spare Parts, Auxillary Materials and Lubricants
126
Operating Accessories
128
Product Quality and Environmental Protection
129

ABB UniGear ZS1 Installation, Operation And Maintenance Instructions Manual (57 pages)

with a panel width of 500 mm

Brand: ABB | Category: Industrial Equipment | Size: 10.6 MB

Table of Contents
3
Your Safety First - at All Times
4
Summary
5
Technical Data
6
- Basic Structure and Variants
  7
- Enclosure and Partitioning
  7
Panel Design and Equipment
7
- Example of Unigear ZS1 Unit
  8
- Circuit-Breaker Compartment
  9
- Busbar Compartment
  9
- Panel Compartments
  9
- Withdrawable Parts
  10
- Cable Connection Compartment
  11
- Control Cabinet
  11
- Cable Connection of Units
  11
- Panel Internal Interlocking
  12
- Interlocking Doors
  12
- Interlocks between Panels
  12
- Locking Devices
  12
- Types of Interlocks
  13
- Standard Safety Interlocks (Mandatory)
  13
- Keys (on Request)
  13
- Padlocks
  13
- Circuit- Breaker Compartment Door Locking Device
  14
- Circuit- Breaker Truck Enabling Slot
  14
- Circuit- Breaker Compartment Door Enabling Device
  14
- Circuit-Breaker Compartment Door Locking Device
  15
- Cable Compartment Door Enabling Device
  15
- Cable Compartment Door Enabling Slot and Earthing Switch Enabling Pin
  15
- Cable Compartment Door Locking Device
  16
- Circuit-Breaker Plug Connector Coding
  17
- Limitors
  17
- Pressure Relief Flap
  17
- Control Wiring Plug Connector Coding
  17
- Condition on Delivery
  18
- Packing
  18
- Delivery
  18
Dispatch and Storage
18
- Switchgear Handling
  19
- Handling
  19
- Switchgear
  19
- Intermediate Storage
  19
- Handling by Means of Rollers
  20
- Apparatus
  20
- Handling by Crane
  20
- Handling by Fork-Lift Trucks
  20
- Handling by Service Truck
  21
- Further Warnings
  21
- Assembly of the Switchgear on Site
  22
- Foundations
  22
- Guideline Structural Data for a Raised False Floor
  24
- Base Iron Fixing System
  25
- Structural Data for Foundation Frame on Concrete Floor
  25
- Threaded Hole on Metal Structure
  26
- Through Hole on Metal Structure
  26
- Base Irons on Concrete Floor
  26
- Anchoring Bolts on Concrete Floor
  26
- Assembly of the Switchgear Panels
  27
- Procedure for Setting-Up the Doors
  28
- Correct Position of Cable Compartment Doors
  28
- Doors Gasket
  28
- Sliding Part of Doors Locking Mechanism
  29
- Guiding Screws
  29
- Guiding Screw
  29
- Doors Closing
  29
- Installation of the Bushing
  30
- Lower Bus-Tie System
  30
- Bushing of 12 Kv Panels
  30
- Fixing of the Panels
  31
- Installation of the Busbars
  32
- Busbars for 12 Kv Units
  33
- Busbar Compartment Access
  35
- View from Cable Compartment
  35
- Two Screws on each Side
  35
- Installation of the Top-Mounted Boxes
  36
- Pressure Relief Ducts
  37
- Gas Duct with Outlet
  37
- Schematic Diagram of the Pressure Relief Duct
  37
- Fixing Points on the Front
  37
- Gas Duct with Top Chimneys
  38
- Openings on Top of the Gas Duct
  38
- Net and Spacers of Top Chimneys
  38
- Top Cover of Top Chimneys
  38
- Connection of Cables in Typical Panels
  39
- Power Cables Connection
  39
- Power Cables
  39
- Cable Connection
  39
- B) Dimension of Power Cable Connection
  40
- Control Cables
  41
- Laying the Ring Circuits
  41
- Final Erection Work
  41
- Earthing the Switchgear
  41
- Note on Safety at Work
  42
- Switching Operations
  42
- Withdrawable Circuit-Breaker Part
  42
Operation of the Switchgear
42
- Cicuit-Breaker - Type VD4
  44
- Withdrawable Metering Part
  45
- Earthing Switch - ET1
  45
- Current and Voltage Tests
  46
- Testing the Off-Circuit Condition
  46
- Test Procedures
  46
- Preparatory Work
  47
- Start-Up
  47
Commissioning
47
- Maintenance Strategies
  48
- Preventive Maintenance
  48
Maintenance
48
- Repair on Switchgear Assemblies
  49
- Repair of Surface Damage
  49
- Repairs on Withdrawable Parts
  50
- Risk-Based Maintenance
  50
- Auxiliary Materials, Lubricants
  50
- Operating Accessories
  51
- End of Life of Product
  52
Product Quality and Environmental Protection
52

ABB UniGear ZS1 Instruction Manual (67 pages)

Air-insulated medium voltage switchgear, 12 kV/17.5 kV

Brand: ABB | Category: Industrial Equipment | Size: 1.85 MB

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