ABB OmniCore E10 Manuals

Manuals and User Guides for ABB OmniCore E10. We have 1 ABB OmniCore E10 manual available for free PDF download: Product Manual

ABB OmniCore E10 Product Manual (230 pages)

Brand: ABB | Category: Robotics | Size: 6.21 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
Safety
13
Safety Information
13
Limitation of Liability
13
Safety Data
14
Requirements on Personnel
15
Safety Signals and Symbols
16
Safety Signals in the Manual
16
Safety Symbols on Controller Labels
18
Robot Stopping Functions
20
Protective Stop and Emergency Stop
20
About Emergency Stop
22
Enabling Device and Hold-To-Run Functionality
23
Robot Operating Modes
24
About the Manual Mode
24
About the Automatic Mode
26
Safety During Installation and Commissioning
27
Safety During Operation
30
Safety During Maintenance and Repair
31
Safety During Troubleshooting
32
Decommissioning
33
Controller Description
35
Omnicore E10
35
Technical Data for Omnicore E10 Controller
36
Safety Functions and Safety Related Data for Omnicore E10
40
The Unit Is Sensitive to ESD
41
Handling of Flexpendant
42
Network Security
43
Open Source and 3Rd Party Components in Robotware
44
ABB Ability
45
Installation and Commissioning
47
Introduction to Installation and Commissioning
47
Installation Activities
48
Transporting and Handling
49
Unpacking
49
Storing
50
On-Site Installation
51
Required Installation Space
51
Mounting the Controller with 19" Rack Mounting Kit
53
Mounting the Flexpendant Holder
55
Changing the Fan Control Functionality
61
Electrical Connections
62
Connectors on the Omnicore E10 Controller
62
Connecting Cables to the Controller
65
Connecting the Manipulator to the Controller
71
Fitting the Connector
72
Connecting Power Supply to and Grounding the Controller
73
Detaching and Attaching a Flexpendant
75
Ethernet Networks on Omnicore
79
Descriptions for Connectors
85
Configuring Robot Stopping Functions
96
Programmable Stop Functions
99
Installing Add-On Devices
102
Installing Integrated Vision
102
Initial Test before Commissioning
104
Maintenance
105
Maintenance Schedule, Omnicore
105
Inspection Activities
106
Inspection of Controller
106
Cleaning Activities
107
Cleaning of the Controller Cabinet
107
Cleaning the Flexpendant
108
Function Tests
110
Function Test of Emergency Stop
110
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
111
Function Test of Three-Position Enabling Device
112
Function Test of Safety Switches
113
Function Test of Automatic Stop
114
Function Test of General Stop
115
Function Test of External Emergency Stop
116
Function Test of ESTOP_STATUS Output
117
Function Test of Reduced Speed Control
118
Repair
119
Introduction to Repair
119
Replacing Parts Inside the Controller
120
Opening the Robot Controller
120
Replacing the Fans
122
Replacing the Small Fans
124
Replacing the Power Unit
128
Replacing the Drive Unit
135
Replacing the Computer and Logic Unit
141
Replacing Parts on the Front Panel
147
Replacing the Manipulator Signal (SMB) and Motors Power Unit Harness Assembly
147
Replacing the Incoming Mains Connector
153
Replacing Parts on the Flexpendant
157
Replacing the Power Cable and Power Cable Cover
157
Replacing the Joystick Protection
161
Replacing the Fasten Strip
164
Troubleshooting
165
Introduction to Troubleshooting
165
Troubleshooting Fault Symptoms
167
No Leds Are Lit on the Controller
168
Start-Up Failure
171
System Update Failure
172
Problem Releasing the Robot Brakes
173
Problem Starting or Connecting the Flexpendant
176
Problem Using the Joystick
180
Controller Fails to Start
181
Reflashing Firmware Failure
182
Inconsistent Path Accuracy
183
Controller Is Overheated
185
Troubleshooting Units
186
Troubleshooting Leds in the Controller
186
Troubleshooting the Flexpendant
187
Troubleshooting the Drive Unit
188
Troubleshooting the Power Unit
191
Troubleshooting the Computer and Logic Unit
193
Decommissioning
195
Introduction
195
Environmental Information
196
Reference Information
199
Introduction
199
Applicable Standards
200
Unit Conversion
201
Standard Toolkit for Controller
202
Screw Joints
203
Weight Specifications
204
Lifting Accessories and Lifting Instructions
205
Spare Parts
207
Controller Parts
208
Controller System Parts
209
Mains Connection Parts
212
Logic Parts
213
Cabinet Parts
214
Miscellaneous Parts
217
Cables
219
Flexpendant Parts
220
Manipulator Cables
221
Customer Cables - CP/CS Connectors (Option)
222
Customer Cables - Ethernet Floor Cables
223
Index
225

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