ABB OmniCore V250XT Type B Manuals

Manuals and User Guides for ABB OmniCore V250XT Type B. We have 1 ABB OmniCore V250XT Type B manual available for free PDF download: Product Manual

ABB OmniCore V250XT Type B Product Manual

ABB OmniCore V250XT Type B Product Manual (468 pages)

Brand: ABB | Category: Robotics | Size: 19.52 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
1 Safety

13
- Safety Information
  13
  - Limitation of Liability
    13
  - Safety Data
    14
  - Requirements on Personnel
    15
- Safety Signals and Symbols
  16
  - Safety Signals in the Manual
    16
  - Safety Symbols on Controller Labels
    18
- Robot Stopping Functions
  21
- Robot Operating Modes
  25
  - About the Manual Mode
    25
  - About the Automatic Mode
    27
- Safety During Installation and Commissioning
  28
- Safety During Operation
  31
- Safety During Maintenance and Repair
  32
- Safety During Troubleshooting
  33
- Safety During Decommissioning
  34
2 Controller Description

35
3 Installation and Commissioning

53
4 Maintenance

161
- Maintenance Schedule for the Omnicore Controller
  161
- Inspection Activities
  162
  - Inspection of Controller
    162
- Cleaning Activities
  163
  - Cleaning Air Filter
    163
  - Cleaning of the Controller Cabinet
    166
  - Cleaning the Flexpendant
    167
- Changing/Replacing Activities
  169
  - Replacement of Air Filter
    169
- Function Tests
  173
5 Repair

183
- Introduction to Repair
  183
- Replacement of Controller Parts
  184
  - Opening the Robot Controller
    184
  - Replacing the Fans
    189
    
    Replacing the External Fans
    190
    
    Replacing the Internal Fan
    194
    
    Replacing the Main Computer Fan
    198
    
    Replacing the Power Unit Fan
    202
  - Replacing the Ethernet Switch (DSQC1035)
    206
  - Replacing the 3G Connected Services Gateway
    210
  - Replacing the 4G Connected Services Gateway
    217
  - Replacing the Scalable I/O Unit
    225
  - Replacing the Safety Digital Base Device
    229
  - Replacing the Main Computer
    233
  - Replacing the Main Computer Battery
    238
  - Replacing the Power Unit
    244
  - Replacing the HVLP Power Unit (DSQC3072)
    249
  - Replacing the Power Supply
    254
  - Replacing the Drive Unit
    262
  - Replacing the Additional Drive Unit
    267
  - Replacing the Devicenet Board
    271
  - Replacing the Conveyor Tracking Module (CTM)
    275
  - Replacing the Air Filter
    280
  - Replacing the Break Resistor Bleeder
    284
- Replacing Parts on the Front Panel and Door
  289
- Replacing Parts on the Flexpendant
  322
- Replacing Other Parts
  330
6 Decommissioning

341
- Introduction to Decommissioning
  341
- Environmental Information
  342
7 Troubleshooting

345
- Introduction to Troubleshooting
  345
- Troubleshooting Fault Symptoms
  347
  - No Leds Are Lit on the Controller
    348
  - Start-Up Failure
    351
  - System Update Failure
    354
  - Problem Releasing the Robot Brakes
    355
  - Problem Starting or Connecting the Flexpendant
    358
  - Problem Using the Joystick
    362
  - Controller Fails to Start
    363
  - Reflashing Firmware Failure
    364
  - Inconsistent Path Accuracy
    365
  - Controller Is Overheated
    367
- Troubleshooting Units
  368
8 Reference Information

423
- Introduction
  423
- Applicable Standards
  424
- Unit Conversion
  425
- Standard Toolkit for Controller
  426
- Screw Joints
  427
- Weight Specifications
  428
- Lifting Accessories and Lifting Instructions
  429
9 Spare Parts

431
- Controller Parts
  432
  - Controller System Parts
    433
  - Mains Connection Parts
    439
  - Logic Parts
    440
  - Application Parts
    443
  - Cabinet Parts
    447
  - Miscellaneous Parts
    451
  - Cables
    456
- Flexpendant Parts
  458
- Manipulator Cables
  459
- Index
  463

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