ABB IRB 7600 - 400/2.55 Manuals

Manuals and User Guides for ABB IRB 7600 - 400/2.55. We have 2 ABB IRB 7600 - 400/2.55 manuals available for free PDF download: Product Manual

ABB IRB 7600 - 400/2.55 Product Manual

ABB IRB 7600 - 400/2.55 Product Manual (482 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 23.17 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2000/M2000A
13
Product Documentation, M2004
14
How to Read the Product Manual
16
1 Safety

17
2 Installation and Commissioning

43
3 Maintenance

129
- Introduction
  129
- Maintenance Schedule and Expected Life
  130
  - Specification of Maintenance Intervals
    130
  - Maintenance Schedule
    131
  - Expected Component Life
    136
- Inspection Activities
  137
- Changing/Replacement Activities
  179
  - Type of Oil in Gearboxes
    179
  - Oil Change, Gearbox Axis 1
    183
  - Oil Change, Gearbox Axis 2
    187
  - Oil Change, Gearbox, Axis 3
    190
  - Oil Change, Gearbox, Axis 4
    193
  - Oil Change, Gearbox, Axis 5
    196
  - Oil Change, Gearbox Axis 6
    199
  - Replacement of SMB Battery
    202
- Lubrication Activities
  205
- Cleaning Activities
  213
  - Flushing a Contaminated Gearbox
    213
  - Cleaning, Robot
    215
4 Repair

217
- Introduction
  217
- General Procedures
  218
- Complete Robot
  223
- Upper and Lower Arm
  247
- Frame and Base
  268
- Motors
  299
  - Replacement of Motor, Axis 1
    299
  - Replacement of Motor Axis 2
    305
  - Replacement of Motor, Axis 3
    312
  - Replacement of Motor, Axis 4
    319
  - Replacement of Motor, Axis 5
    326
  - Replacement of Motor, Axis 6
    330
- Gearboxes
  336
  - Replacement of Gearbox, Axis 1
    336
  - Replacement of Gearbox, Axis 2
    344
  - Replacement of Gearbox, Axis 3
    351
  - Replacement of Gearbox, Axis 4
    357
  - Replacement of Gearbox, Axis 5
    362
  - Replacement of Gearbox, Axis 6
    368
5 Calibration Information

373
- Introduction
  373
- Calibration Methods
  374
- Calibration Scales and Correct Axis Position
  376
- Calibration Movement Directions for All Axes
  377
- Updating Revolution Counters
  378
- Checking the Calibration Position
  382
6 Decommissioning

385
- Environmental Information
  385
- Decommissioning of Balancing Device
  386
7 Reference Information

389
- Introduction
  389
- Applicable Safety Standards
  390
- Unit Conversion
  391
- Screw Joints
  392
- Weight Specifications
  395
- Standard Toolkit
  396
- Special Tools
  397
- Lifting Equipment and Lifting Instructions
  400
8 Spare Part / Part List

401
9 Exploded Views

431
- Introduction
  431
- Base Incl. Frame
  432
- Frame-Lower Arm 1
  433
- Frame-Lower Arm 2
  434
- Upper Arm
  435
- Wrist Complete
  436
10 Circuit Diagram

437
- Introduction
  437
- Circuit Diagram 3HAC025744-001
  438
  - Validity of Circuit Diagram 3HAC025744-001
    438
- Circuit Diagram 3HAC13347-1
  439
  - Validity of Circuit Diagram 3HAC13347-1
    439
  - COPYRIGHT Page
    439
Index

441
- Valid for
  441
- Brake Release Unit
  445
- Serial Measuring Board
  446
- Axis 1
  457
- Axis
  458
- Axis
  459
- Status: Plant
  459
- Approved
  459
- Sublocation
  459
- Document no
  459

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ABB IRB 7600 - 400/2.55 Product Manual

ABB IRB 7600 - 400/2.55 Product Manual (466 pages)

IRB 7600 series

Brand: ABB | Category: Robotics | Size: 16.7 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation, M2000/M2000A
15
Product Documentation, M2004
16
How to Read the Product Manual
18
1 Safety

19
2 Installation and Commissioning

57
3 Maintenance

145
- Introduction
  145
- Maintenance Schedule and Expected Life
  146
  - Specification of Maintenance Intervals
    146
  - Maintenance Schedule
    147
  - Expected Component Life
    151
- Inspection Activities
  152
- Changing/Replacement Activities
  193
  - Type of Lubrication in Gearboxes
    193
  - Oil Change, Gearbox Axis 1
    195
  - Changing Oil, Axis-2 Gearbox
    199
  - Changing Oil, Axis-3 Gearbox
    202
  - Oil Change, Gearbox, Axis 4
    205
  - Oil Change, Gearbox, Axis 5
    208
  - Oil Change, Gearbox Axis 6
    211
  - Replacing the SMB Battery
    214
- Lubrication Activities
  219
  - Cleaning Activities
    219
    
    Flushing a Contaminated Gearbox
    219
    
    Cleaning, Robot
    221
  - Lubrication of Spherical Roller Bearing, Balancing Device
    223
- Service Information System, M2000
  225
  - Using the SIS System
    225
  - Description of Service Information System (SIS)
    226
  - SIS System Parameters
    229
    
    Setting the SIS Parameters
    231
    
    Reading the SIS Output Logs
    233
    
    Exporting the SIS Data
    234
4 Repair

235
- Introduction
  235
- General Procedures
  236
  - Performing a Leak-Down Test
    236
  - Mounting Instructions for Bearings
    237
  - Mounting Instructions for Seals
    239
  - Complete Robot
    241
    
    Replacement of Cable Harness, Axes
    241
    
    Replacement of Cable Harness, Axes
    250
    
    Replacement of Complete Arm System
    253
  - Upper and Lower Arm
    258
    
    Replacing Turning Disk
    258
    
    Replacement of Complete Wrist Unit
    262
    
    Replacement of Complete Upper Arm
    266
    
    Replacement of Complete Lower Arm
    271
    
    Replacement of Lower Arm Shaft
    279
  - Frame and Base
    289
    
    Replacing the SMB Unit
    289
    
    Replacement of Brake Release Unit
    292
    
    Replacing the Balancing Device
    298
    
    Replacement of Spherical Roller Bearing, Balancing Device
    306
    
    Unloading the Balancing Device Using Hydraulic Press Tool
    311
    
    Restoring the Balancing Device Using a Hydraulic Press Tool
    315
  - Motors
    318
    
    Replacement of Motor, Axis 1
    318
    
    Replacement of Motor Axis 2
    322
    
    Replacement of Motor, Axis 3
    327
    
    Replacement of Motor, Axis 4
    333
    
    Replacement of Motor, Axis 5
    338
    
    Replacement of Motor, Axis 6
    342
  - Gearboxes
    348
    
    Replacing the Axis 1 Gearbox
    348
    
    Replacement of Gearbox, Axis 2
    358
    
    Replacement of Gearbox, Axis 3
    366
    
    Replacement of Gearbox, Axis 4
    372
    
    Replacement of Gearbox, Axis 5
    377
    
    Replacement of Gearbox, Axis 6
    383
5 Calibration Information

387
- Introduction
  387
- Calibration Methods
  388
- Calibration Scale and Correct Axis Position
  390
- Calibration Movement Directions for All Axes
  391
- Updating Revolution Counters
  392
- Checking the Calibration Position
  396
6 Decommissioning

399
- Environmental Information
  399
- Decommissioning of Balancing Device
  400
7 Reference Information

403
- Introduction
  403
- Applicable Safety Standards
  404
- Unit Conversion
  406
- Screw Joints
  407
- Weight Specifications
  410
- Standard Tools
  411
- Special Tools
  412
- Lifting Accessories and Lifting Instructions
  415
8 Spare Part / Part List

417
9 Exploded Views

449
- Introduction
  449
- Base Incl. Frame
  450
- Frame-Lower Arm 1
  451
- Frame-Lower Arm 2
  452
- Upper Arm
  454
- Wrist Complete
  455
10 Circuit Diagram

457
- About Circuit Diagrams
  457
- Validity of Circuit Diagram 3HAC025744-1
  459
- Validity of Circuit Diagram 3HAC13347-1
  460
- Index
  461

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