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IRB 7600 - 340/2.8
ABB IRB 7600 - 340/2.8 Robotic Arm Manuals
Manuals and User Guides for ABB IRB 7600 - 340/2.8 Robotic Arm. We have
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ABB IRB 7600 - 340/2.8 Robotic Arm manuals available for free PDF download: Product Manual
ABB IRB 7600 - 340/2.8 Product Manual (482 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 23.17 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2000/M2000A
13
Product Documentation, M2004
14
How to Read the Product Manual
16
1 Safety
17
Introduction
17
General Safety Information
18
Safety in the Robot System
18
Safety Risks
19
Safety Risks During Installation and Service Work on Robot
19
Safety Risks Related to Tools/Workpieces
21
Safety Risks Related to Pneumatic/Hydraulic Systems
22
Safety Risks During Operational Disturbances
23
Risks Associated with Live Electric Parts
24
Safety Actions
26
Safety Fence Dimensions
26
Fire Extinguishing
27
Emergency Release of the Robot's Arm
28
Brake Testing
29
Risk of Disabling Function "Reduced Speed 250 MM/S
30
Safe Use of the Flexpendant
31
Work Inside the Robot's Working Range
32
Signal Lamp (Optional)
33
Translate the Information on Safety and Information Labels
34
Safety Related Instructions
35
Safety Signals, General
35
DANGER - Moving Robots Are Potentially Lethal
37
DANGER - First Test Run May Cause Injury or Damage
38
WARNING - the Brake Release Buttons May be Jammed after Service Work
39
WARNING - the Unit Is Sensitive to ESD
40
WARNING - Safety Risks During Work with Gearbox Oil
42
2 Installation and Commissioning
43
Introduction
43
Robot Transportation Precautions
44
Securing the Robot
51
Unpacking
53
Pre-Installation Procedure
53
Working Range, IRB 7600 - 150/3.5
56
Working Range, IRB 7600 - 325/3.1
57
Working Range, IRB 7600 - 340/2.8
58
Working Range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
59
Working Range, IRB 7600 - 500/2.3
60
Risk of Tipping / Stability
61
On-Site Installation
62
Lifting Robot with Fork Lift
62
Lifting Robot with Lifting Slings
70
Lifting Robot with Roundslings
72
Manually Releasing the Brakes
74
Manually Releasing the Brakes, External Brake Release Unit
77
Lifting the Base Plate
80
Securing the Base Plate
81
Orienting and Securing the Robot
85
Fitting Equipment on Robot
88
Installation of Base Spacers (Option)
93
Installation of Cooling Fan for Motors, Axes 1-3 (Option)
95
Loads
102
Restricting the Working Range
103
Introduction
103
Mechanically Restricting the Working Range of Axis 1
104
Mechanically Restricting the Working Range of Axis 2
106
Mechanically Restricting the Working Range of Axis 3
108
Installation of Position Switches (Option)
110
Electrical Connections
121
Robot Cabling and Connection Points
121
Making Robot Ready for Operation (Foundry Prime)
124
Additional Installation Procedure
124
Commissioning (Foundry Prime)
127
3 Maintenance
129
Introduction
129
Maintenance Schedule and Expected Life
130
Specification of Maintenance Intervals
130
Maintenance Schedule
131
Expected Component Life
136
Inspection Activities
137
Inspection, Oil Level Gearbox Axis 1
137
Inspection, Oil Level Gearbox Axis 2
140
Inspection, Oil Level Gearbox Axis 3
143
Inspection, Oil Level Gearbox Axis 4
145
Inspection, Oil Level, Gearbox Axis 5
148
Inspection, Oil Level Gearbox Axis 6
151
Inspection, Balancing Device
155
Inspection, Cable Harness
161
Inspection, Mechanical Stop, Axis 1
164
Inspection, Mechanical Stop, Axes 1, 2 and 3
166
Inspection, Damper Axes 2-5
168
Inspection, Position Switch Axes 1, 2 and 3
170
Inspection, Information Labels
174
Inspection, UL-Lamp
176
Inspection of Air Hoses (Foundry Prime)
178
Changing/Replacement Activities
179
Type of Oil in Gearboxes
179
Oil Change, Gearbox Axis 1
183
Oil Change, Gearbox Axis 2
187
Oil Change, Gearbox, Axis 3
190
Oil Change, Gearbox, Axis 4
193
Oil Change, Gearbox, Axis 5
196
Oil Change, Gearbox Axis 6
199
Replacement of SMB Battery
202
Lubrication Activities
205
Lubrication of Spherical Roller Bearing, Balancing Device
205
Rust Preventive Measures, Bearing Axis 1 (Foundry Prime)
207
Rust Preventive Measures, Bearing Axis 4 (Foundry Prime)
209
Rust Preventive Measures, Support Bearing in Wrist (Foundry Prime)
211
Cleaning Activities
213
Flushing a Contaminated Gearbox
213
Cleaning, Robot
215
4 Repair
217
Introduction
217
General Procedures
218
Performing a Leak-Down Test
218
Mounting Instructions for Bearings
219
Mounting Instructions for Seals
221
Complete Robot
223
Replacement of Cable Harness, Axes 1-4
223
Replacement of Cable Harness, Axes 5-6
232
Replacement of Complete Arm System
235
Replacement of Air Nipple and Hose (Foundry Prime)
240
Upper and Lower Arm
247
Replacement of Turning Disk
247
Replacement of Complete Wrist Unit
250
Replacement of Complete Upper Arm
254
Replacement of Complete Lower Arm
259
Frame and Base
268
Replacement of SMB Unit
268
Replacement of Brake Release Unit
272
Replacement of Balancing Device
278
Replacement of Spherical Roller Bearing, Balancing Device
287
Unloading the Balancing Device
292
Restoring the Balancing Device
296
Motors
299
Replacement of Motor, Axis 1
299
Replacement of Motor Axis 2
305
Replacement of Motor, Axis 3
312
Replacement of Motor, Axis 4
319
Replacement of Motor, Axis 5
326
Replacement of Motor, Axis 6
330
Gearboxes
336
Replacement of Gearbox, Axis 1
336
Replacement of Gearbox, Axis 2
344
Replacement of Gearbox, Axis 3
351
Replacement of Gearbox, Axis 4
357
Replacement of Gearbox, Axis 5
362
Replacement of Gearbox, Axis 6
368
5 Calibration Information
373
Introduction
373
Calibration Methods
374
Calibration Scales and Correct Axis Position
376
Calibration Movement Directions for All Axes
377
Updating Revolution Counters
378
Checking the Calibration Position
382
6 Decommissioning
385
Environmental Information
385
Decommissioning of Balancing Device
386
7 Reference Information
389
Introduction
389
Applicable Safety Standards
390
Unit Conversion
391
Screw Joints
392
Weight Specifications
395
Standard Toolkit
396
Special Tools
397
Lifting Equipment and Lifting Instructions
400
8 Spare Part / Part List
401
Introduction
401
Spare Parts
402
Introduction
402
Spare Part List
403
Part List
405
Introduction
405
Rebuilding Parts
406
Part List, Overview
407
Mechanical Stop Axis 1, 3HAC12812-2
409
Base Incl Frame Axis 1, 3HAC12304-1
410
Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55, -500/2.55)
411
Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
414
Axis 3-4, Foundry, 3HAC13063-4 (IRB 7600 -150/3.5, - 325/3.1, - 340/2.8, - 400/2.55, - 500/2.55)
415
Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
416
Wrist, 3HAC16628-4 / 3HAC16628-3
417
Material Set Robot, 3HAC13079-1
422
Material Set Axis 1-2, 3HAC13077-1
423
Material Set Balancing Device, 3HAC13082-1
426
Arm Extension Set, 956 MM, 3HAC12311-1 (IRB 7600 - 150/3.5)
427
Arm Extension Set, 250 MM, 3HAC12311-2 (IRB 7600 - 340/2,8)
428
Arm Extension Set, 500 MM, 3HAC12311-3 (IRB 7600 - 325/3,1)
429
9 Exploded Views
431
Introduction
431
Base Incl. Frame
432
Frame-Lower Arm 1
433
Frame-Lower Arm 2
434
Upper Arm
435
Wrist Complete
436
10 Circuit Diagram
437
Introduction
437
Circuit Diagram 3HAC025744-001
438
Validity of Circuit Diagram 3HAC025744-001
438
Circuit Diagram 3HAC13347-1
439
Validity of Circuit Diagram 3HAC13347-1
439
COPYRIGHT Page
439
Index
441
Valid for
441
Brake Release Unit
445
Serial Measuring Board
446
Axis 1
457
Axis
458
Axis
459
Status: Plant
459
Approved
459
Sublocation
459
Document no
459
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ABB IRB 7600 - 340/2.8 Product Manual (466 pages)
IRB 7600 series
Brand:
ABB
| Category:
Robotics
| Size: 16.7 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2000/M2000A
15
Product Documentation, M2004
16
How to Read the Product Manual
18
1 Safety
19
Introduction to Safety Information
19
General Safety Information
20
Introduction to General Safety Information
20
Safety in the Manipulator System
21
Safety Risks
22
Safety Risks During Installation and Service Work on Manipulators
22
CAUTION - Hot Parts May Cause Burns
25
Safety Risks Related to Tools/Work Pieces
26
Safety Risks Related to Pneumatic/Hydraulic Systems
27
Safety Risks During Operational Disturbances
28
Risks Associated with Live Electric Parts
29
Safety Actions
31
Safety Fence Dimensions
31
Fire Extinguishing
32
Emergency Release of the Manipulator's Arm
33
Brake Testing
34
Risk of Disabling Function "Reduced Speed 250 MM/S
35
Safe Use of the Flexpendant
36
Work Inside the Manipulator's Working Range
37
Signal Lamp (Optional)
38
Safety Stops
39
What Is an Emergency Stop
39
Safety Related Instructions
41
Safety Signals in the Manual
41
Safety Symbols on Manipulator Labels
43
DANGER - Moving Manipulators Are Potentially Lethal
48
DANGER - First Test Run May Cause Injury or Damage
49
WARNING - the Brake Release Buttons May be Jammed after Service Work
50
DANGER - Make Sure that the Main Power Has Been Switched off
51
WARNING - the Unit Is Sensitive to ESD
52
WARNING - Safety Risks During Handling of Batteries
53
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
54
2 Installation and Commissioning
57
Introduction
57
Robot Transportation Precautions
58
Securing the Robot
63
Unpacking
65
Pre-Installation Procedure
65
Working Range, IRB 7600 - 150/3.5
68
Working Range, IRB 7600 - 340/2.8
69
Working Range, IRB 7600 - 400/2.55, IRB 7600
70
Working Range, IRB 7600 - 500/2.3
71
Risk of Tipping/Stability
72
On-Site Installation
73
Lifting Robot with Fork Lift
73
Lifting Robot with Lifting Slings
81
Lifting Robot with Roundslings
83
Manually Releasing the Brakes
85
Manually Releasing the Brakes, External Brake Release Unit
88
Lifting the Base Plate
92
Securing the Base Plate
93
Orienting and Securing the Robot
97
Fitting Equipment on Robot
100
Installation of Base Spacers (Option)
105
Extended Working Range, Axis 1 (Option 561-1)
107
Installation of Cooling Fan for Motors, Axes 1-3 (Option)
108
Installation of Foundry Plus Cable Guard (Option No. 908-1)
117
Loads
118
Installation of Signal Lamp (Option)
119
Restricting the Working Range
120
Introduction
120
Mechanically Restricting the Working Range of Axis 1
121
Mechanically Restricting the Working Range of Axis 2
123
Mechanically Restricting the Working Range of Axis 3
125
Installation of Position Switches (Option)
128
Electrical Connections
140
Robot Cabling and Connection Points
140
3 Maintenance
145
Introduction
145
Maintenance Schedule and Expected Life
146
Specification of Maintenance Intervals
146
Maintenance Schedule
147
Expected Component Life
151
Inspection Activities
152
Inspection, Oil Level Gearbox Axis 1
152
Inspection, Oil Level Gearbox Axis 2
155
Inspection, Oil Level Gearbox Axis 3
158
Inspection, Oil Level Gearbox Axis 4
160
Inspection, Oil Level, Gearbox Axis 5
163
Inspection, Oil Level Gearbox Axis 6
166
Inspection, Balancing Device
169
Inspection, Cable Harness
175
Inspecting, Mechanical Stop Pin, Axis
178
Inspection, Mechanical Stop, Axes 1, 2 and
180
Inspection, Damper Axes 2-5
182
Inspection, Position Switch Axes 1, 2 and 3
184
Inspection, Information Labels
188
Inspection, UL-Lamp
191
Changing/Replacement Activities
193
Type of Lubrication in Gearboxes
193
Oil Change, Gearbox Axis 1
195
Changing Oil, Axis-2 Gearbox
199
Changing Oil, Axis-3 Gearbox
202
Oil Change, Gearbox, Axis 4
205
Oil Change, Gearbox, Axis 5
208
Oil Change, Gearbox Axis 6
211
Replacing the SMB Battery
214
Lubrication Activities
219
Cleaning Activities
219
Flushing a Contaminated Gearbox
219
Cleaning, Robot
221
Lubrication of Spherical Roller Bearing, Balancing Device
223
Service Information System, M2000
225
Using the SIS System
225
Description of Service Information System (SIS)
226
SIS System Parameters
229
Setting the SIS Parameters
231
Reading the SIS Output Logs
233
Exporting the SIS Data
234
4 Repair
235
Introduction
235
General Procedures
236
Performing a Leak-Down Test
236
Mounting Instructions for Bearings
237
Mounting Instructions for Seals
239
Complete Robot
241
Replacement of Cable Harness, Axes
241
Replacement of Cable Harness, Axes
250
Replacement of Complete Arm System
253
Upper and Lower Arm
258
Replacing Turning Disk
258
Replacement of Complete Wrist Unit
262
Replacement of Complete Upper Arm
266
Replacement of Complete Lower Arm
271
Replacement of Lower Arm Shaft
279
Frame and Base
289
Replacing the SMB Unit
289
Replacement of Brake Release Unit
292
Replacing the Balancing Device
298
Replacement of Spherical Roller Bearing, Balancing Device
306
Unloading the Balancing Device Using Hydraulic Press Tool
311
Restoring the Balancing Device Using a Hydraulic Press Tool
315
Motors
318
Replacement of Motor, Axis 1
318
Replacement of Motor Axis 2
322
Replacement of Motor, Axis 3
327
Replacement of Motor, Axis 4
333
Replacement of Motor, Axis 5
338
Replacement of Motor, Axis 6
342
Gearboxes
348
Replacing the Axis 1 Gearbox
348
Replacement of Gearbox, Axis 2
358
Replacement of Gearbox, Axis 3
366
Replacement of Gearbox, Axis 4
372
Replacement of Gearbox, Axis 5
377
Replacement of Gearbox, Axis 6
383
5 Calibration Information
387
Introduction
387
Calibration Methods
388
Calibration Scale and Correct Axis Position
390
Calibration Movement Directions for All Axes
391
Updating Revolution Counters
392
Checking the Calibration Position
396
6 Decommissioning
399
Environmental Information
399
Decommissioning of Balancing Device
400
7 Reference Information
403
Introduction
403
Applicable Safety Standards
404
Unit Conversion
406
Screw Joints
407
Weight Specifications
410
Standard Tools
411
Special Tools
412
Lifting Accessories and Lifting Instructions
415
8 Spare Part / Part List
417
Introduction
417
Spare Parts
418
Introduction
418
Spare Part List
419
Part List
422
Introduction
422
Rebuilding Parts
423
Part List, Overview
425
Mechanical Stop Axis 1, 3HAC12812-2
427
Base Incl Frame Axis 1, 3HAC12304-1
428
Axis 3-4, 3HAC13063-1
429
Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55, -500/2.55)
429
8.3.6 Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55
430
8.3.6 Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55
431
8.3.6 Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55
432
Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
433
Axis 3-4, Foundry, 3HAC13063-4
434
Axis 3-4, Foundry, 3HAC13063-4 (IRB 7600 -150/3.5, - 325/3.1, - 340/2.8, - 400/2.55, - 500/2.55)
434
Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
435
Wrist, 3HAC16628-4 / 3HAC16628-3
436
Material Set Robot, 3HAC13079-1
441
Material Set Axis 1-2, 3HAC13077-1
442
Material Set Balancing Device, 3HAC13082-1
446
Arm Extension Set, 956 MM, 3HAC12311-1 (IRB 7600 - 150/3.5)
447
Arm Extension Set, 250 MM, 3HAC12311-2 (IRB 7600 - 340/2,8)
448
9 Exploded Views
449
Introduction
449
Base Incl. Frame
450
Frame-Lower Arm 1
451
Frame-Lower Arm 2
452
Upper Arm
454
Wrist Complete
455
10 Circuit Diagram
457
About Circuit Diagrams
457
Validity of Circuit Diagram 3HAC025744-1
459
Validity of Circuit Diagram 3HAC13347-1
460
Index
461
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