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IRB 6620LX
ABB IRB 6620LX Manuals
Manuals and User Guides for ABB IRB 6620LX. We have
5
ABB IRB 6620LX manuals available for free PDF download: Product Manual, Operating Manual
ABB IRB 6620LX Product Manual (360 pages)
Brand:
ABB
| Category:
Robotics
| Size: 28.16 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Emergency Release of the Robot Axes
21
Make Sure that the Main Power Has Been Switched off
22
Safety Risks
23
Safety Risks During Installation and Service Work on Robots
23
Moving Robots Are Potentially Lethal
25
First Test Run May Cause Injury or Damage
26
Work Inside the Working Range of the Robot
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
The Unit Is Sensitive to ESD
31
Hot Parts May Cause Burns
32
Safety Risks Related to Pneumatic/Hydraulic Systems
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
40
2 Installation and Commissioning
47
Introduction
47
Robot Transportation Precautions
48
Unpacking
49
Pre-Installation Procedure
49
Working Range and Type of Motion
53
Risk of Tipping/Stability
55
On-Site Installation
56
Frame Configurations
56
Lifting and Securing the Frame
59
Joining Two Frame Tracks
66
Lifting Robot with Fork Lift Accessory
70
Lifting the Robot with Lifting and Turning Tool
74
Manually Releasing the Brakes
95
Orienting and Securing the Robot
98
Setting the System Parameters for a Suspended or Tilted Robot
100
Fitting Equipment on Robot
102
Installing the Guide Trough
105
Lifting and Fitting the Cable Chain IGUS
106
Inspecting and Test Running the E-Chain before Start-Up
109
Loads Fitted to the Robot, Stopping Time and Braking Distances
110
Optimizing the Performance
111
Signal Lamp (Option)
113
Automatic Lubrication System
114
Electrical Connections
116
Robot Cabling and Connection Points
116
Start of Robot in Cold Environments
118
3 Maintenance
119
Introduction
119
Maintenance Schedule and Expected Component Life
120
Specification of Maintenance Intervals
120
Maintenance Schedule
121
Expected Component Life
124
Inspection Activities
125
Inspecting the Oil Level in Axis-1 Gearbox
125
Inspecting the Oil Level in Axis-2 Gearbox
126
Inspecting the Oil Level in Axis-3 Gearbox
128
Inspecting the Oil Level in Axis-4 Gearbox
130
Inspecting the Oil Level in Axis-5 Gearbox
132
Inspecting the Oil Level in Axis-6 Gearbox
134
Inspecting the Information Labels
137
Inspecting the Axis-1 Mechanical Stop Pin
139
Inspecting, Signal Lamp
141
Replacement/Changing Activities
143
Type of Lubrication in Gearboxes
143
Changing Oil, Axis-1 Gearbox
145
Changing Oil, Axis-2 Gearbox
149
Changing Oil, Axis-3 Gearbox
152
Changing Oil, Axis-4 Gearbox
155
Changing Oil, Axis-5 Gearbox
158
Changing Oil, Axis-6 Gearbox
161
Lubrication of Ball Bearings and Surface Rollers
164
Replacing the SMB Battery
165
Replacement of Felt Pinion
170
Replacing the Lubricant Cartridge and Battery
172
Cleaning Activities
173
Cleaning the IRB 6620LX
173
4 Repair
177
Introduction
177
General Procedures
178
Performing a Leak-Down Test
178
Mounting Instructions for Bearings
179
Mounting Instructions for Seals
181
Cut the Paint or Surface on the Robot before Replacing Parts
183
The Brake Release Buttons May be Jammed after Service Work
184
Complete Robot
185
Replacing the Robot
185
Replacement of Cable Harness, Lower End (Axes 1-2)
189
Replacement of Cable Harness, Upper End
195
Upper and Lower Arm
205
Replacing the Turning Disk
205
Replacement of Wrist Unit
209
Replacement of the Upper Arm
214
Replacement of Lower Arm
220
Frame and Base
225
Replacement of SMB Unit
225
Replacing the Brake Release Board
230
Replacement of Support Roller in Carriage
234
Motors
236
Replacement of Motor, Axis 1
236
Replacement of Motor Axis 2
241
Replacement of Motor, Axis 3
248
Replacement of Motor, Axis 4
255
Replacement of Motor, Axis 5 , IRB 6620/6620LX
260
Replacement of Motor, Axis 6
265
Gearboxes
272
Replacement of Gearbox 1
272
Replacement Gearbox Axis
276
Replacement of Gearbox Axis 3
282
Replacement of Gearbox, Axis 6
286
Energy Chain
291
Replacing the Energy Chain
291
Replacing Cables in the Energy Chain
296
5 Calibration
299
Introduction to Calibration
299
Introduction and Calibration Terminology
299
Calibration Methods
300
When to Calibrate
302
Synchronization Marks and Axis Movement Directions
303
Synchronization Marks and Synchronization Position for Axes
303
Calibration Movement Directions for All Axes
304
Calibration and Configuration of Joint Bound, Axis 1
305
Updating Revolution Counters
314
Calibrating with Axis Calibration Method
320
Description of Axis Calibration
320
Calibration Tools for Axis Calibration
323
Installation Locations for the Calibration Tools
325
Axis Calibration - Running the Calibration Procedure
327
Calibrating with Calibration Pendulum Method
333
Verifying the Calibration
334
Checking the Synchronization Position
335
6 Decommissioning
337
Environmental Information
337
Scrapping of Robot
339
7 Reference Information
341
Applicable Standards
341
Unit Conversion
343
Screw Joints
344
Weight Specifications
347
Standard Tools
348
Special Tools
349
Lifting Accessories and Lifting Instructions
350
8 Spare Part Lists
351
Spare Part Lists and Illustrations
351
9 Circuit Diagram
353
Circuit Diagrams
353
Index
355
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ABB IRB 6620LX Product Manual (122 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3.24 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation, IRC5
9
Product Name Principles
11
1 Safety
13
Introduction to Safety Information
13
General Safety Information
14
Introduction to General Safety Information
14
Safety in the Robot System
15
Protective Stop and Emergency Stop
17
Safety Risks
18
Safety Risks During Installation and Service Work on Manipulators
18
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Work Pieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
27
Safety Fence Dimensions
27
Fire Extinguishing
28
Emergency Release of the Robot Arm
29
Brake Testing
30
Risk of Disabling Function "Reduced Speed 250 MM/S
31
Enabling Device and Hold-To-Run Functionality
32
Work Inside the Working Range of the Robot
33
Signal Lamp (Optional)
34
Safety Signals and Symbols
35
Safety Signals in the Manual
35
Safety Symbols on Product Labels
37
Safety Related Instructions
43
DANGER - Moving Robots Are Potentially Lethal
43
DANGER - First Test Run May Cause Injury or Damage
44
WARNING - the Brake Release Buttons May be Jammed after Service Work
45
DANGER - Make Sure that the Main Power Has Been Switched off
46
WARNING - the Unit Is Sensitive to ESD
48
WARNING - Safety Risks During Handling of Batteries
50
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
51
2 Installation
53
Introduction
53
Dresspack Cable Package
54
Overview
54
Fitting the Lower Arm Cable Package - IRBDP MH 3 LE
56
Fitting the Attachments of the Upper Arm Cable Package - IRBDP MH 3 UE
62
Fitting the Upper Arm Cable Package - IRBDP MH 3 UE
66
Inspection, Dresspack Lower Arm
71
Inspection, Dresspack Upper Arm
72
Dresspack Adjustments
74
Adjustments of the Cable Package - IRBDP MH3 UE
74
Inspection During Programming and Test-Running
76
Dresspack Armload Parameters
77
Dresspack Floor
79
Installation of Dresspack Floor
79
Inspection, Dresspack Floor
82
3 Maintenance
83
Introduction
83
Maintenance Schedule and Component Lives
84
Maintenance Schedule
84
Inspection Activities
86
Preventive Inspection of All Cables, Dresspack
86
Preventive Inspection, Dresspack Upper End
88
4 Repair
91
Introduction
91
Dresspack Cable Package
92
Replacement of the Lower Arm Cable Package - IRBDP MH 3 LE
92
Replacement of Upper Arm Cable Package - IRBDP MH 3 UE
98
5 Decommissioning
101
Environmental Information
101
6 Reference Information
103
Introduction
103
Applicable Standards
104
Unit Conversion
106
Screw Joints
107
Weight Specifications
110
Toolkits, Dresspack/Spotpack
111
Lifting Accessories and Lifting Instructions
112
7 Spare Parts
113
Introduction
113
Dresspack IRB 6620LX
114
Dresspack Cable Package Lower Arm - IRBDP MH 3 LE
114
Dresspack Cable Package Upper Arm - IRBDP MH 3 UE
115
Connection Kits
116
7:Th Axis to Base
117
Customer Signal/Power
118
Index
119
ABB IRB 6620LX Product Manual (36 pages)
Brand:
ABB
| Category:
Industrial Equipment
| Size: 3.48 MB
Table of Contents
Spare Parts- Tracks, Axis
1
Table of Contents
5
Overview of this Manual
7
Product Documentation
9
Spare Parts - Cable Harness
11
Spare Parts - Frame
15
Spare Parts - Wrist
25
Spare Parts - Upper Arm
29
Spare Parts - Complete Robot
33
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ABB IRB 6620LX Operating Manual (20 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3.45 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Releasing a Person Trapped by the Robot Axes
10
Fire Extinguishing
16
ABB IRB 6620LX Operating Manual (18 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2.11 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Manually Releasing the Brakes
10
Fire Extinguishing
14
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