ABB DressPack IRB 6620LX Product Manual
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ABB DressPack IRB 6620LX Product Manual

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ROBOTICS
Product manual
DressPack/SpotPack IRB 6620LX

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Summary of Contents for ABB DressPack IRB 6620LX

  • Page 1 ROBOTICS Product manual DressPack/SpotPack IRB 6620LX...
  • Page 2 Trace back information: Workspace R17-2 version a11 Checked in 2017-09-20 Skribenta version 5.1.011...
  • Page 3 Product manual DressPack/SpotPack IRB 6620LX IRC5 Document ID: 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Inspection during programming and test-running .......... DressPack Armload parameters ................DressPack floor ....................2.5.1 Installation of DressPack floor ..............2.5.2 Inspection, DressPack floor ............... Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 6 DressPack cable package upper arm - IRBDP MH 3 UE ........7.2.3 Connection kits ..................7.2.4 7:th axis to base ..................7.2.5 Customer signal/power ................Index Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 7: Overview Of This Manual

    Prerequisites A maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
  • Page 8 RobotWare 6. Equivalent documents are available for RobotWare 5. Revisions Revision Description First edition. Published in release R17.2. The following updates are done in this revision: • Updated list of applicable standards. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 9: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 10 Operating manual - IRC5 Integrator's guide • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Troubleshooting IRC5 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 11: Product Name Principles

    The main parts are integrated within the robot structure. External DressPack The main parts are routed outside, on the robot structure. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 12 / Lower arm DressPack section / External routing • IRBDP SW 2 CE = IRB DressPack / Spot welding application / Generation 2 / Continuos DressPack section / External routing Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 13: Safety

    Specific safety information, pointed out in the procedures. How to avoid and eliminate the danger is either described directly in the procedure, or in specific instructions in the section Safety related instructions on page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 14: General Safety Information

    This section describes actions which may be taken to remedy or avoid dangers. • fire extinguishing • safe use of the teach pendant or jogging device Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 15: Safety In The Robot System

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. Related information...
  • Page 16 Product specification for the robot Load diagrams workpieces Configuration of safety mod- Application manual - Functional safety ule (requires Functional safety and SafeMove options) Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 17: Protective Stop And Emergency Stop

    1.2.3 Protective stop and emergency stop 1.2.3 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 18: Safety Risks

    ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the robot system.
  • Page 19 With a higher environment temperature, more surfaces on the manipulator will get HOT and may also result in burns. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 20 Gears may be damaged if excessive force is used! CAUTION Whenever parting/mating motor and gearbox, the gears may be damaged if excessive force is used! Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 21: Caution - Hot Parts May Cause Burns

    Do not put anything on hot metal surfaces, e.g. paper or plastic. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 22: Safety Risks Related To Tools/Work Pieces

    Unauthorized modifications of the originally delivered robot are prohibited. Without the consent of ABB it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength could be affected.

  • Page 23: Safety Risks Related To Pneumatic/Hydraulic Systems

    Dump valves should be used in case of emergency. • Shot bolts should be used to prevent tools, etc., from falling due to gravity. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 24: Safety Risks During Operational Disturbances

    If the working process is interrupted, extra care must be taken due to risks other than those associated with regular operation. Such an interruption may have to be rectified manually. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 25: Risks Associated With Live Electric Parts

    The external voltage connected to the controller remains live even when the robot is disconnected from the mains. • Additional connections. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 26 Tools, material handling devices, etc., may be live even if the robot system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 27: Safety Actions

    Robot motion in the Product specification). Also consider the maximum possible impact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 28: Fire Extinguishing

    1.2.5.2 Fire extinguishing 1.2.5.2 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the robot or controller! Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 29: Emergency Release Of The Robot Arm

    When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot arm. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 30: Brake Testing

    3 Inspect and verify that the axis maintains its position. If the robot does not change position as the motors are switched off, then the brake function is adequate. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 31: Risk Of Disabling Function "Reduced Speed 250 Mm/S

    Do not change Transm gear ratio or other kinematic system parameters from the FlexPendant or a PC. This will affect the safety function "Reduced speed 250 mm/s". Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 32: Enabling Device And Hold-To-Run Functionality

    How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 33: Work Inside The Working Range Of The Robot

    Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 34: Signal Lamp (Optional)

    The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 35: Safety Signals And Symbols

    ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. xx0200000023 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 36 NOTE Describes important facts and conditions. xx0100000004 Describes where to find additional information or how to do an operation in an easier way. xx0100000098 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 37: Safety Symbols On Product Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 38 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 39 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 40 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 41 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 42 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 43: Safety Related Instructions

    The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the robot before pressing the start button. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 44: Danger - First Test Run May Cause Injury Or Damage

    Pay special attention to the function of the part that previously was serviced. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before the first test run. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 45: Warning - The Brake Release Buttons May Be Jammed After Service Work

    If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes! Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 46: Danger - Make Sure That The Main Power Has Been Switched Off

    Elimination, IRC5 Single Cabinet Controller Action Note/illustration Switch off the main switch on the controller cabinet. xx0600002782 A: Main switch Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 47 Switch off the main switch on the Drive Module. xx0600002783 K: Main switch, Drive Module Switch off the main switch on the Control A: Main switch, Control Module Module. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 48: Warning - The Unit Is Sensitive To Esd

    Location of wrist strap button The location of the wrist strap button is shown in the following illustration. IRC5 xx1300000856 Wrist strap button Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 49 1 Safety 1.4.5 WARNING - The unit is sensitive to ESD! Continued Panel Mounted Controller xx1300001960 Wrist strap button Spot welding cabinet xx1600000253 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 50: Warning - Safety Risks During Handling Of Batteries

    Use safety glasses when handling the batteries. In the event of leakage, wear rubber gloves and chemical apron. In the event of fire, use self-contained breathing apparatus. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 51: Warning - Safety Risks During Work With Gearbox Lubricants (Oil Or Grease)

    Possible pressure build-up in gearbox Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 52 The magnetic oil plugs will take care of any remaining metal Contaminated oil in chips. gear boxes Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 53: Installation

    The installation chapter is divided in the following sections: • Fitting DressPack cable package attachments • Fitting DressPack cable packages • DressPack floor cable Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 54: Dresspack Cable Package

    2.2.1 Overview General Installing, programming and operating the ABB DressPack/SpotPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.
  • Page 55 Inspection of the DressPack equipment Inspection during programming and test- during programming. running on page 76 Adjustment of the upper arm cable DressPack adjustments on page 74 package. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 56: Fitting The Lower Arm Cable Package - Irbdp Mh 3 Le

    Article number Note Standard toolkit, 3HAC17290-7 The contents are defined in sec- DressPack/SpotPack tion Toolkits, DressPack/Spot- Pack on page 111. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 57 Fit cable brackets on the lower arm. Lock screws with locking liquid (Loctite 243). xx1500003194 Screw: M10 (4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 58 Screw: M8 (2 pcs) Fit gripping clamp to the cable bracket. Lock screws with locking liquid (Loctite 243). xx1500003197 Screw: M8 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 59 Fit the connector plate axis 3 to the arm house. Lock screws with locking liquid (Loctite 243). xx1500003200 Screw: M8 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 60 Screw: M6 (2 pcs) Fit the adapter complete to the connector plate axis 3. xx1500003205 Screw: M6 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 61 31 Nm Tightening torque, brass couplings 3/8": 17 Nm CAUTION Do not tighten the brass couplings for water and air with excessive force. xx1500003207 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 62: Fitting The Attachments Of The Upper Arm Cable Package - Irbdp Mh 3 Ue

    Pack Toolkits, DressPack/SpotPack on page 111. Required consumables Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 For locking screws. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 63 Lock screws with locking liquid (Loctite 243). xx0700000588 Parts: • A: Connection plate • B: Screws, M10x16 8.8-A3F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 64 Parts: • A: Bracket for metal clamp • Screw, M8x25, 8.8-A2F (2 pcs) • Nut, M8 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 65 • C: Screw, M8x16 8.8-A2F (2 pcs) • D: Washer 2 holes • E: Bracket at wrist • F: Screws, M6x12 8.8-A2F (2 pcs) Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 66: Fitting The Upper Arm Cable Package - Irbdp Mh 3 Ue

    Toolkits, DressPack/SpotPack on page 111. Required consumable Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 For locking screws. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 67 Arrange cables and hose so no cables or hoses are twisted. Note Be careful not to damage the motor cables! Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 68 B: Bracket for metal clamp • C: Metal clamp with rubber clamp • D: Screws, M6x16, 8.8-A2F (2 pcs) xx0700000369 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 69 B: Metal clamp with rubber clamp (left) • C: Metal clamp with rubber clamp (right) xx0700000607 • A: Green color markings Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 70 See position in figure above. protection hose. The protection hose is to be fitted on the tool with this gripping clamp with clamp halves. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 71: Inspection, Dresspack Lower Arm

    For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 72: Inspection, Dresspack Upper Arm

    Make sure cable loops are not allowed to swing as the robot runs. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 73 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 74: Dresspack Adjustments

    The cable package is sensitive to mechan- ical damage. They must be handled with care, especially the connectors, in order to avoid damaging them. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 75 Fit the cables with the enclosed straps on the bracket. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 76: Inspection During Programming And Test-Running

    If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack install- arm on page 71 ation, it must be reinspected. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 77: Dresspack Armload Parameters

    The following table details values for DressPack - Material handling. Frame axis 1 Mass [kg] Mass CenterX Mass CenterY Mass CenterZ IRB 6620LX -0.145 0.000 0.218 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 78 Remove the cable package. Make the Load Identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 79: Dresspack Floor

    The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 111. Reference documents Document Document number Note Circuit diagram - DressPack 3HAC026136-001 6620 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 80 Connect the CP/CS cable to the manipulat- See circuit diagram and the Spare parts or and controller cabinet connectors. on page 113 chapter. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 81 If used, connect the resolver cable to the See circuit diagram and the Spare parts robot base and to the stationary/pedestal on page 113 chapter. gun. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 82: Inspection, Dresspack Floor

    Make sure that no cables or hoses rub against any sharp corners which might damage them. Make sure all connection points are well tightened and sealed in order to avoid leaks. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 83: Maintenance

    Read the chapter Safety on page 13 before performing any service work! Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 84: Maintenance Schedule And Component Lives

    A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
  • Page 85 3 Maintenance 3.2.1 Maintenance schedule Continued Interval Action After changing movement pattern Inspection Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 86: Inspection Activities

    Re-tighten if necessary. Make sure that all hose connections are Re-tighten if necessary. fastened and that there are no leaks. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 87 Installation on page 53 chapter. secured. Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 88: Preventive Inspection, Dresspack Upper End

    Required equipment Equipment Article number Note Standard Toolkit, 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 111. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 89 • Installation chapter (non-standard for tightness. tightening torques) or • standard tightening torque table (standard tightening torques). Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 90 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 91: Repair

    Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures.

  • Page 92: Dresspack Cable Package

    Bracket lower arm Protection hose (Cable package) Bracket for clamp (on upper arm) Metal clamp with rubber clamp Connection plate axis 3 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 93 Disconnect all connectors and process couplings from the connection plate. xx1500003203 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 94 Open the gripping clamp on the lower arm and loosen the cable package. xx1500003198 Disconnect all connectors and process couplings from connector plate axis 3. Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 95 Action Note Secure the new or repaired cable package to the gripping clamp on the lower arm. xx1500003198 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 96 Lock the screws with locking liquid. xx1500003204 Screw: M6 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 97 Do not tighten the brass couplings for water and air with excessive force. xx1500003207 Tightening torque, brass couplings 1/2": 31 Nm Tightening torque, brass couplings 3/8": 17 Nm Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 98: Replacement Of Upper Arm Cable Package - Irbdp Mh 3 Ue

    See references to references to the tools re- these procedures in the step-by- quired. step instructions below. Circuit diagram 3HAC026209-001 Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 99 • A: Protection hose • B: Bracket at wrist • C: Gripping clamp • D: Place for gripping clamp (front) Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 100 Refit the new or repaired cable package. Detailed in section Fitting the upper arm cable package - IRBDP MH 3 UE on page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 101: Decommissioning

    Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 102 This page is intentionally left blank...

  • Page 103: Reference Information

    6.1 Introduction 6 Reference information 6.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 104: Applicable Standards

    Terminology and general principles EN 574:1996 + A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 105 Safety requirements for industrial robots and robot systems ANSI/UL 1740 Safety standard for robots and robotic equipment CAN/CSA Z 434-14 Industrial robots and robot Systems - General safety require- ments Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 106: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 107: Screw Joints

    UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
  • Page 108 Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Continues on next page Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 109 Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 110: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 111: Toolkits, Dresspack/Spotpack

    09 99 000 0001 Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 112: Lifting Accessories And Lifting Instructions

    This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 113: Spare Parts

    This chapter contains more specific article information. It is to be regarded as a complement to the slightly generic procedure information found in the Installation, Maintenance and Repair chapters. Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 114: Dresspack Irb 6620Lx

    Wear part 2.2 m Only sold in whole meters! Clamp half 3HAC024692-051 2 pcs needed Gripping clamp 3HAC024692-013 Rubber clamp 3HAC11487-6 Strap, velcro 3HAC12625-1 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 115: Dresspack Cable Package Upper Arm - Irbdp Mh 3 Ue

    Hose upper arm MH 3 3HAC024692-047 Clamp half 3HAC024692-051 2 pcs needed Gripping clamp 3HAC024692-013 Rubber clamp 3HAC11487-8 Strap, velcro 3HAC12625-1 Protective sleeve, NW 52 3HAC032661-001 Wear part Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 116: Connection Kits

    CP/CS, Proc 1 on base 3HAC16667-1 CP/CS/CBUS Ethernet, Proc axis 3 3HAC048464-001 CP/CS/CBUS Ethernet, Proc axis 6 3HAC043503-001 Weld, Proc axis 6 3HAC043502-001 7-axis on base 3HAC023441-001 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 117: 7:Th Axis To Base

    Maintenance and Repair chapters. The robot itself and controller cabinet, is detailed in separate technical documents. Spare parts Part Article number Note 7:th axis, serial cable Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 118: Customer Signal/Power

    Harness-CP/CS/Pbus, 30 m 3HAC022988-003 ProfiBus Harness-CP/CS, 7 m 3HAC022957-001 Parallel Harness-CP/CS, 15 m 3HAC022957-002 Parallel Harness-CP/CS, 22 m 3HAC022957-006 Parallel Harness-CP/CS, 30 m 3HAC022957-003 Parallel Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.

  • Page 119: Index

    104 control module, 47 safety zones, 19 drive module, 47 screw joints, 107 signal lamp, 34 signals neodymium safety, 35 disposal, 101 standards, 104 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 120 30 EN IEC, 104 three-position enabling device, 32 EN ISO, 104 steel validity and responsibility, 15 disposal, 101 symbols safety, 35 weight robot, 110 Product manual - DressPack/SpotPack IRB 6620LX 3HAC055327-001 Revision: A © Copyright 2016-2017 ABB. All rights reserved.
  • Page 122 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc.

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