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ACS880-87CC
ABB ACS880-87CC Manuals
Manuals and User Guides for ABB ACS880-87CC. We have
2
ABB ACS880-87CC manuals available for free PDF download: Hardware Manual
ABB ACS880-87CC Hardware Manual (144 pages)
wind turbine converters
Brand:
ABB
| Category:
Media Converter
| Size: 11.53 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
11
Contents of this Chapter
11
Use of Warnings and Notes
11
General Safety in Installation, Start-Up and Maintenance
12
Electrical Safety in Installation, Start-Up and Maintenance
13
Precautions before Electrical Work
13
Additional Instructions and Notes
14
Fiber Optic Cables
15
Opening and Disconnecting the Main Circuit Breaker
16
Disconnecting the Charging Circuit from the Main Circuit
19
Disconnecting the External Auxiliary Power Supply
20
Disconnecting the Internal 230 V and 400 V Auxiliary Power Supply (Terminal X1)
20
Grounding
21
Work on the Liquid Cooling System
22
2 Introduction to the Manual
23
Contents of this Chapter
23
Target Audience
23
Purpose of the Manual
23
Contents of the Manual
24
Related Documents
24
Categorization by Frame Size and Option Code
24
Quick Installation, Commissioning and Operation Flowchart
25
Terms and Abbreviations
26
3 Operation Principle and Hardware Description
29
Contents of this Chapter
29
Operation Principle
29
Generator Control
30
Overview Diagram of the Wind Turbine Converter
31
Layout Drawing
32
Overview of Power and Control Connections
36
Circuit Boards
37
BAMU Board
38
Type Designation Labels
39
Type Designation Key
40
Basic Code
41
Option Codes (Plus Codes)
41
4 Mechanical Installation
43
Contents of this Chapter
43
Safety Instructions
43
Checklist before Mechanical Installation
44
Moving the Converter Package
45
Moving the Converter Package by Fork-Lift
45
Lifting the Converter Package
46
Moving the Converter on Rollers
46
Unpacking
46
Lifting the Converter - ABB Lift Adapter Bars (Customer Variant) Are in Use
47
Lifting the Converter
48
Placing the Converter
49
Fastening the Cabinet to the Floor
50
Internal Cooling Circuit
50
Lifting the Door
51
Miscellaneous
51
Cable Duct in the Floor below the Cabinet
51
Electric Welding
51
5 Planning the Electrical Installation
53
Contents of this Chapter
53
Selecting the Grid Disconnecting Device
53
Checking the Compatibility of the Generator and the Converter
54
Protecting the Generator Insulation and Bearings
54
Selecting the Power Cables
55
General Rules
55
Sufficient Conductivity of the Protective Conductor
55
Typical Power Cable Sizes
57
CE Cables
57
UL Cables
57
Alternative Power Cable Types
57
Power Cable Types for Limited Use
57
Not Allowed Power Cable Types
58
Generator Cable Shield
58
Single Core Vs Multicore Cables in Grid Cabling
59
Additional US and Canada Requirements
59
Conduit
59
Armored Cable / Shielded Power Cable
59
Selecting the DC Resistors
60
Selecting the Control Cables
60
General Rules
60
Relay Cable
60
Routing the Cables
61
Control Cable Ducts
61
Protecting the Converter Installation
62
Protecting the Grid Cable in Short-Circuit Situations
62
Protecting the Generator and Generator Cable in Short-Circuit Situations
62
Protecting the Converter, Generator Cable and Grid Cable against Thermal Overload
62
Protecting the Converter against Ground Faults in the Generator or Generator Cable
62
Protecting the Converter against Ground Faults in the Converter or Grid Cable
62
Implementing the Emergency Stop Function
63
Implementing the Grid Fault Ride-Through Function
63
Supplying Power for the Auxiliary Circuits
63
Using a Safety Switch between the Converter and Generator
64
Using a Contactor between the Converter and Generator (Option +F269)
64
Protecting the Contacts of Relay Outputs
64
6 Electrical Installation
67
Contents of this Chapter
67
Checking the Insulation of the Assembly
67
Converter
67
Grid Cable
68
Generator Stator and Generator Cable
68
Integrated DC Chopper and DC Resistor (Option +D150+D151)
68
Connecting the Grid Cables/Busbars
68
Connection Diagram
68
Connection Procedure
69
Connecting the Generator Cables
70
Connection Diagram
70
Connection Procedure
70
Connecting the External Power Supply Cable for the Auxiliary Circuit
72
Connecting the Control Cables
73
Default I/O Connection Diagrams
76
Connecting a PC
76
7 Installation Checklist
77
Contents of this Chapter
77
Before You Start
77
Checklist
78
8 Maintenance
79
Contents of this Chapter
79
Maintenance Intervals
80
Maintenance Timers and Counters
81
Cabinet
82
Replacing Inlet (Door) Filter (IP54, Customer Variant)
82
Power Connections
83
Tightening
83
Fans
83
Replacing the Cooling Fan of the Converter Module
84
Replacing the Fan of the Main Breaker Cubicle
86
Replacing the Cooling Fan of the Auxiliary Control Cubicle
89
Replacing the Upper Cooling Fan of the LCL Filter Cubicle
91
Replacing the Lower Cooling Fan of the LCL Filter Cubicle
93
Fuses
95
Replacing the DC Fuses
95
Replacing the AC Fuses
96
Converter Module
97
Replacing the Converter Module
97
Capacitors
103
BCU Control Unit
104
Replacing the Memory Unit
104
Replacing the Real-Time Clock Battery
104
Replacing the SD/SDHC Memory Card
104
Replacement Illustration
105
Main Circuit Breaker
105
9 Technical Data
107
Contents of this Chapter
107
Ratings
107
Definitions
108
Derating
108
Temperature Derating
108
Altitude Derating
108
Type Equivalence Table
108
Fuses
109
Main Circuit AC Fuses
109
Main Circuit DC Fuses
109
Fuses for the Voltage Measurement Board BAMU
109
Dimensions, Weights and Free Space Requirements
109
Losses, Cooling Data and Noise
110
Internal Cooling Circuit Data
110
Terminal and Lead-Through Data for the Grid Connection
110
Tightening Torques
110
Terminal and Lead-Through Data for the Generator Cable
111
Grid Specification
111
Requirements for the Grid Connection
111
Generator Connection Data
112
BCU Control Unit
112
Efficiency
112
Degree of Protection
112
Environmental and Corrosion Classification
112
Ambient Conditions
113
Materials
114
Auxiliary Circuit Current Consumption
114
ACS880-87LC-4000A/4021A-7 and ACS880-87LC-4000A/4132A-7
114
UPS Supply
114
Non-UPS Supply
114
Applicable Standards
115
CE Marking
115
Compliance with the European Low Voltage Directive
115
Compliance with the European EMC Directive
115
Compliance with the European Machinery Directive
115
Regulatory Compliance Mark (RCM)
116
EAC Marking
116
Compliance with en 61800-3:2004/A1:2012
116
Definitions
116
Category C4
117
ETL Marking
117
DNV-GL Renewable Certification Marking
117
WEEE Marking
118
Disclaimers
118
Generic Disclaimer
118
Cybersecurity Disclaimer
118
10 Control Units of the Converter
119
Contents of this Chapter
119
General
119
BCU Control Unit
119
Layout and Connections
120
BCU Layout and Connections
120
Control Unit Connector Data
122
11 Dimension Drawings
125
Contents of this Chapter
125
12 Cooling and Heating
129
Contents of this Chapter
129
Hardware Description
129
General
129
Diagram of the Internal Cooling and Heating Circuit
129
Planning the Cooling System
131
Connection to a Customer Cooling Unit
131
General Requirements
131
Coolant Temperature Control
131
Mechanical Installation
132
Connecting the Internal Cooling Circuit to a Customer Cooling Unit
132
Connecting the Liquid Pipes
132
Filling up and Bleeding the Internal Cooling Circuit
133
Converters with a Customer Cooling Unit
133
Draining the Internal Cooling Circuit
134
Cooling Station Control
134
Specifications
136
Temperature Limits
136
Pressure Limits
136
Water Quality
137
Freeze Protection and Corrosion Inhibition
137
Coolant Concentration
137
Liquid Mixture Quality
137
Approved Coolants
138
Materials
138
Heating
139
Cold Start (-30 °C
139
Normal Start (-30 °C
139
Circuit Diagram
141
Further Information
143
Product and Service Inquiries
143
Product Training
143
Providing Feedback on ABB Drives Manuals
143
Advertisement
ABB ACS880-87CC Hardware Manual (134 pages)
wind turbine converters
Brand:
ABB
| Category:
Media Converter
| Size: 16.85 MB
Table of Contents
Table of Contents
5
1 Safety Instructions
11
Contents of this Chapter
11
Use of Warnings and Notes
11
General Safety in Installation, Start-Up and Maintenance
12
Electrical Safety in Installation, Start-Up and Maintenance
14
Precautions before Electrical Work
14
Additional Instructions and Notes
15
Fiber Optic Cables
15
Opening and Disconnecting the Main Circuit Breaker
16
Disconnecting the Charging Circuit from the Main Circuit
18
Disconnecting the Auxiliary Power Supply
19
Grounding
20
Work on the Liquid Cooling System
21
2 Introduction to the Manual
23
Contents of this Chapter
23
Target Audience
23
Categorization by Frame Size and Option Code
23
Quick Installation, Commissioning and Operation Flowchart
24
Terms and Abbreviations
25
Related Documents
26
3 Operation Principle and Hardware Description
27
Contents of this Chapter
27
Operation Principle
27
Generator Control
28
Overview Diagram of the Wind Turbine Converter
29
Single Converter
29
Parallel Converters
30
Layout Drawing
31
Overview of Power and Control Connections
34
Single Converter
34
Parallel Converters
35
Circuit Boards
36
Single Converter
36
Parallel Converters
37
BAMU Board
39
Type Designation Labels
39
Single Converter
39
Parallel Converters
40
Type Designation Key
41
Basic Code
42
Option Codes (Plus Codes)
42
4 Mechanical Installation
45
Contents of this Chapter
45
Safety Instructions
45
Checklist before Mechanical Installation
46
Moving the Converter Package
47
Moving the Converter Package by Fork-Lift
47
Moving the Converter on Rollers
47
Unpacking
48
Lifting the Converter
48
Placing the Converter
50
Fastening the Cabinet to the Floor
51
Internal Cooling Circuit
51
Lifting the Door
51
Miscellaneous
51
Cable Duct in the Floor below the Cabinet
51
Electric Welding
51
5 Planning the Electrical Installation
53
Contents of this Chapter
53
Selecting the Grid Disconnecting Device
53
Checking the Compatibility of the Generator and the Converter
54
Protecting the Generator Insulation and Bearings
54
Selecting the Power Cables
55
General Rules
55
Sufficient Conductivity of the Protective Conductor
55
Typical Power Cable Sizes
56
CE Cables
56
UL Cables
57
Alternative Power Cable Types
57
Power Cable Types for Limited Use
57
Not Allowed Power Cable Types
58
Generator Cable Shield
58
Single Core Vs Multicore Cables in Grid Cabling
58
Additional US and Canada Requirements
59
Conduit
59
Armored Cable / Shielded Power Cable
59
Selecting the Control Cables
59
General Rules
59
Relay Cable
60
Routing the Cables
61
Control Cable Ducts
62
Protecting the Converter Installation
62
Protecting the Grid Cable in Short-Circuit Situations
62
Protecting the Generator and Generator Cable in Short-Circuit Situations
62
Protecting the Converter, Generator Cable and Grid Cable against Thermal Overload
62
Protecting the Converter against Ground Faults in the Generator or Generator Cable
62
Protecting the Converter against Ground Faults in the Converter or Grid Cable
63
Implementing the Emergency Stop Function
63
Implementing the Grid Fault Ride-Through Function
63
Supplying Power for the Auxiliary Circuits
63
Using a Safety Switch between the Converter and Generator
63
Protecting the Contacts of Relay Outputs
63
6 Electrical Installation
65
Contents of this Chapter
65
Checking the Insulation of the Assembly
65
Converter
65
Grid Cable
65
Generator Stator and Generator Cable
66
Connecting the Grid Cables
66
Connection Diagram
66
Connection Procedure
67
Connecting the Generator Cables
68
Connection Diagram
68
Connection Procedure
68
Connecting the External Power Supply Cable for the Auxiliary Circuit
71
Connecting the Control Cables
72
Default I/O Connection Diagrams
72
7 Installation Checklist
73
Contents of this Chapter
73
Before You Start
73
Checklist
74
8 Maintenance
75
Contents of this Chapter
75
Maintenance Intervals
75
Maintenance Timers and Counters
77
Cabinet
77
Cleaning the Door Air Inlets
77
Cleaning the Door Air Inlets and Outlets (Auxiliary Control Cubicle)
78
Cleaning the Outlet (Door or Roof) Filters
78
Power Connections
78
Tightening
78
Fans
79
Replacing the Cooling Fan of the Converter Module
79
Replacing the Fan of the Main Breaker Cubicle
81
Replacing the Cooling Fan of the Auxiliary Control Cubicle
82
Replacing the Cooling Fan of the LCL Filter Cubicle
83
Fuses
84
Replacing the DC Fuses
84
Replacing the AC Fuses
85
Converter Module
86
Replacing the Converter Module
86
Capacitors
92
BCU Control Unit
92
Replacing the Memory Unit
92
Replacing the Real-Time Clock Battery
92
Replacing the SD/SDHC Memory Card
92
Replacement Illustration
93
Main Circuit Breaker
93
9 Technical Data
95
Contents of this Chapter
95
Ratings
95
Definitions
95
Derating
96
Ambient Temperature Derating
96
Altitude Derating
96
Type Equivalence Table
96
Fuses
97
Main Circuit AC Fuses
97
Main Circuit DC Fuses
97
Fuses for the Voltage Measurement Board BAMU
97
Fuses of the DC Chopper
97
F4 Fuses
97
Dimensions, Weights and Free Space Requirements
97
Losses, Cooling Data and Noise
98
Internal Cooling Circuit Data
98
Terminal and Lead-Through Data for the Grid Connection
98
Tightening Torques
98
Terminal and Lead-Through Data for the Generator Cable
98
Grid Specification
99
Requirements for the Grid Connection
99
Generator Connection Data
99
BCU Control Unit
99
Efficiency
100
Degree of Protection
100
Environmental and Corrosion Classification
100
Ambient Conditions
101
Materials
102
Auxiliary Circuit Current Consumption
102
Applicable Standards
103
CE Marking
103
Compliance with the European Low Voltage Directive
103
Compliance with the European EMC Directive
103
Compliance with the European Machinery Directive
103
Regulatory Compliance Mark (RCM)
103
EAC (Eurasian Conformity) Marking
104
Compliance with en 61800-3:2004/A1:2012
104
Definitions
104
Category C4
104
ETL Marking
105
WEEE Mark
105
Gl2010
105
Disclaimers
105
Generic Disclaimer
105
Cybersecurity Disclaimer
105
10 BCU-X2 Control Unit
107
Contents of this Chapter
107
General
107
BCU Control Unit
107
Layout and Connections
108
Connector Data
110
11 BCU-X5 Control Unit Contents of this Chapter
113
General
113
BCU Control Unit
113
Layout and Connections
114
Connector Data
117
12 Dimension Drawings
119
Contents of this Chapter
119
13 Cooling and Heating
123
Contents of this Chapter
123
Hardware Description
123
General
123
Diagram of the Internal Cooling and Heating Circuit
123
Planning the Cooling System
125
Connection to a Cooling Unit
125
General Requirements
125
Coolant Temperature Control
125
Mechanical Installation
126
Connecting the Internal Cooling Circuit to a Customer Cooling Unit
126
Connecting the Liquid Pipes
126
Filling up and Bleeding the Internal Cooling Circuit
126
Converters with a Customer Cooling Unit
127
Draining the Internal Cooling Circuit
128
Cooling Station Control
128
Specifications
129
Temperature Limits
129
Pressure Limits
130
Water Quality
130
Freeze Protection and Corrosion Inhibition
130
Coolant Concentration
131
Coolant Mixture Quality
131
Approved Coolants
131
Materials
131
Cold Start
132
First Start in a Commissioning
132
Normal Start and Start after Blackout
132
Further Information
133
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