ABB ACS880-1607LC Manuals

Manuals and User Guides for ABB ACS880-1607LC. We have 2 ABB ACS880-1607LC manuals available for free PDF download: Hardware Manual

ABB ACS880-1607LC Hardware Manual (148 pages)

DC/DC Converter units

Brand: ABB | Category: Media Converter | Size: 13.26 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Module
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Main Circuit Diagram
15
Overview Diagram of a Drive with a DC/DC Converter Unit
19
Converter Unit Hardware
20
Cabinet Layout - Frame R7I Converter Module
20
Cabinet Layout - Frame R8I Converter Module
22
Converter Module Hardware
24
Frame R7I
24
Module Layout
24
Coolant Connectors
24
Connectors X50, X52 and X53; Auxiliary Voltage Selector X59
25
Fiber Optic Connectors
25
Leds
26
Frame R8I
26
Module Layout
26
Coolant Connectors
27
Connectors X50
27
Fiber Optic Connectors
27
Leds
28
BDCL Filter Module
28
BDCL Filter Module for Frame R7I Converter Module
28
BDCL Filter Module for Frame R8I Converter Module
29
Overheating Protection of the Filter
29
Overview of the Control Connections of the BCU Control Unit
30
Overview of the Control Connections of the UCU Control Unit
31
Converter Unit Control Devices
31
DC Switch-Disconnector
32
Charging Switch
32
Door Lights
32
Control Panel [A59]
33
PC Connection
33
Fieldbus Control
33
Type Designation Labels
34
Type Designation Label of the DC/DC Converter Unit
34
Type Designation Labels of the DC/DC Converter Module
34
Type Designation Label of the BDCL Filter Module
36
Type Designation Key
36
Type Designation Key of the Converter Unit
36
Option Codes
37
Type Designation Key of the Converter Module
38
Type Designation Key of the Filter Module
39
Mechanical Installation
41
Contents of this Chapter
41
DC/DC Converter Units
41
Energy Storage
41
Internal Cooling System
41
Guidelines for Planning Electrical Installation
43
Contents of this Chapter
43
Limitation of Liability
43
North America
43
Generic Guidelines
43
Selecting the Energy Storage
44
Implementing Protections for the Energy Storage
45
General Principles
45
Selecting a Protective Device for the Energy Storage
45
Energy Storage Disconnecting (Isolating) Device
45
Overload Protection of the System by the DC/DC Converter
45
Protecting the Energy Storage Cable
45
Energy Storage Discharging Device
45
Implementing Earth Fault Protection
46
Implementing an Interlocking between the Disconnecting Devices
46
Selecting and Routing the Energy Storage Cables
46
Cable Selection Procedure
46
Recommended Cables
46
Typical Cable Sizes
47
Minimizing Electromagnetic Interference
47
Maximum Cable Length
47
EMC Compliance of the Complete Installation
47
Parallel Connection
48
Electrical Installation
49
Contents of this Chapter
49
Safety
49
Electrical Safety Precautions
49
Measuring the Insulation Resistance of the DC Cabling
51
Connecting the Energy Storage Cable and Load Disconnected Indicator Cable
52
Use of Fasteners in Cable Lug Connections
52
Connection Diagram
53
Connection Procedure of the Energy Storage Cables
53
Connecting the Control Cables
56
Control Cable Connection Procedure
56
Grounding the Outer Shields of the Control Cables 360° at the Cabinet Entry
57
Routing the Control Cables Inside the Cabinet
59
Connecting Control Cabling
59
Installing Option Modules
60
Connecting a PC
61
The Control Unit
63
Contents of this Chapter
63
General
63
BCU Layout
64
Ucu-22
66
Default I/O Diagram of the Converter Control Unit (BCU)
69
Default I/O Diagram of the Converter Control Unit (UCU-22
71
Additional Information on the Connections
74
Power Supply for the Control Unit (XPOW)
74
The X485 Connector (BCU)
74
The X485 Connector (UCU)
74
Safe Torque off (XSTO, XSTO OUT)
75
FSO Safety Functions Module Connection (X12, with BCU Only)
75
SDHC Memory Card Slot
75
Microsdhc Memory Card Slot
75
Connector Data
76
BCU Ground Isolation Diagram
79
Ucu-22
80
Installation Checklist
81
Contents of this Chapter
81
Checklist
81
Start-Up
83
Contents of this Chapter
83
Start-Up Procedure
84
Maintenance
87
Contents of this Chapter
87
Maintenance Intervals
87
Description of Symbols
87
Recommended Maintenance Intervals after Start-Up
87
Maintenance Timers and Counters
89
Disconnecting the DC/DC Converter
89
Disconnecting the DC/DC Converter from the Energy Storage
89
Disconnecting the DC/DC Converter from the Drive System with the DC Switch-Disconnector
90
Connecting the DC/DC Converter
90
Liquid Pipe Connector Installation Instructions
90
Fuses
93
Checking and Replacing the Fuses - Frame R7I
93
Replacing a Converter Fuse
93
Replacing an Output Fuse
94
Checking and Replacing the Fuses - Frame R8I
96
Fans
97
Frame R7I Cabinet Fan Replacement
98
Frame R7I - Internal Module Fan Replacement
99
Frame R8I Fan Replacement
100
R7I Converter Module
101
Removing the Module
102
Installing the Module
103
R8I Converter Module
104
Replacing an R8I Converter Module
104
Assembling the Service Platform
104
Removing the Module
105
Reinstalling the Module
108
Capacitors
108
Reforming the Capacitors
109
Control Panel
109
Control Unit
109
BCU Control Unit Types
109
UCU Control Unit Types
109
Replacing the Memory Unit (BCU)
109
Replacing the Memory Unit (UCU-22
110
Replacing the BCU Control Unit Battery
111
Replacing the Real-Time Clock Battery (UCU-22
111
Replacing the Microsdhc Memory Card (UCU-22
112
Leds and Other Status Indicators
113
Control Panel and Panel Platform/Holder Leds
113
Converter Module Leds
113
Converter Unit Leds
114
Internal Cooling Circuit
115
Contents of this Chapter
115
Applicability
115
Internal Cooling System
115
Connection to a Cooling Unit
117
Connection to an ACS880-1007LC Cooling Unit
117
Connection to a Custom Cooling Unit
117
General Requirements
117
Coolant Temperature Control
117
Filling up and Bleeding the Internal Cooling Circuit
118
Drive Line-Ups with an ACS880-1007LC Cooling Unit
118
Drive Line-Ups with a Custom Cooling Unit
118
Draining the Internal Cooling Circuit
119
Maintenance Intervals
119
Technical Data
120
Coolant Specification
120
Coolant Type
120
Temperature Limits
120
Pressure Limits
122
Coolant Flow Rate Limits
122
Cooling Circuit Materials
122
Technical Data
123
Contents of this Chapter
123
Ratings
123
Derating
125
Surrounding Air Temperature Derating
125
Altitude Derating
126
Type Equivalence Table
126
Fuses
127
DC Fuses
127
BAMU Unit Fuses
128
Filter Module Data
128
Dimensions and Weights
128
Free Space Requirements
129
Losses, Cooling Data and Noise
129
Tightening Torques
131
Electrical Connections
131
Mechanical Connections
132
Insulation Supports
132
Cable Lugs
132
Input Power (DC Bus) Connection
132
Output Power (Energy Storage) Connection
132
Typical Power Cable Sizes
133
Control Accuracy - Current and Voltage Control Performance Data
134
Coolant Connections
134
Protection Classes
134
Energy Efficiency Data (Ecodesign)
134
Ambient Conditions
135
Colors
136
Materials
136
Drive
136
Packaging of Drive
136
Packaging of Options
136
Manuals
137
Disposal
137
Applicable Standards
137
Markings
137
Disclaimers
138
Generic Disclaimer
138
Cyber Security Disclaimer
138
Dimension Drawings
139
Contents of this Chapter
139
DC/DC Converter Unit with 1×R7I Converter Module
140
DC/DC Converter Unit with 1×R8I Converter Module
142
Location and Size of Energy Storage Connection Terminals - Frame R7I
144
Location and Size of Energy Storage Connection Terminals - Frame R8I
145

ABB ACS880-1607LC Hardware Manual (106 pages)

DC/DC converter units

Brand: ABB | Category: Media Converter | Size: 5.4 MB

Table of Contents
5
1 Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Categorization by Frame Size and Option Module
  10
- Use of Component Designations
  10
- Terms and Abbreviations
  10
- Related Documents
  11
2 Operation Principle and Hardware Description

13
3 Mechanical Installation

31
- Contents of this Chapter
  31
- DC/DC Converter Units
  31
- Energy Storage
  31
- Internal Cooling System
  31
4 Guidelines for Planning Electrical Installation

33
5 Electrical Installation

39
6 Control Units of the Drive

51
7 Installation Checklist of the Drive

61
- Contents of this Chapter
  61
- Checklist
  61
8 Start-Up

63
9 Maintenance

69
- Contents of this Chapter
  69
- Maintenance Intervals
  69
- Maintenance Timers and Counters
  70
- Power Connections
  71
  - Retightening the Power Connections
    71
- Fuses
  71
  - Checking and Replacing the Fuses
    71
- Fans
  73
  - Replacing the Cooling Fans
    73
- DC/DC Converter Module
  74
  - Replacing the R8I DC/DC Converter Module
    74
    
    Removing the Module
    74
    
    Reinstalling the Module
    76
- Capacitors
  76
  - Reforming the Capacitors
    76
- Control Panel
  76
  - Cleaning the Control Panel
    76
  - Replacing the Control Panel Battery
    76
- Control Unit
  77
- Leds and Other Status Indicators
  78
10 Internal Cooling Circuit

81
- Contents of this Chapter
  81
- Applicability
  81
- Internal Cooling System
  81
- Connection to a Cooling Unit
  83
  - Connection to an ACS880-1007LC Cooling Unit
    83
  - Connection to a Custom Cooling Unit
    83
    
    General Requirements
    83
    
    Coolant Temperature Control
    83
- Filling up and Bleeding the Internal Cooling Circuit
  84
  - Drive Line-Ups with an ACS880-1007LC Cooling Unit
    84
  - Drive Line-Ups with a Custom Cooling Unit
    84
- Draining the Internal Cooling Circuit
  86
- Maintenance Intervals
  86
- Technical Data
  86
  - Coolant Specification
    86
    
    Coolant Type
    86
  - Temperature Limits
    86
  - Pressure Limits
    88
  - Coolant Flow Rate Limits
    88
  - Cooling Circuit Materials
    88
11 Technical Data

91
- Contents of this Chapter
  91
- Ratings
  91
  - Definitions
    92
  - Derating
    92
    
    Ambient Temperature Derating
    92
    
    Altitude Derating
    92
- Fuses
  93
- BDCL Filters
  93
- Dimensions and Weights
  94
- Free Space Requirements
  94
- Losses and Cooling Data
  95
- Tightening Torques
  95
  - Electrical Connections
    95
  - Mechanical Connections
    95
  - Insulation Supports
    95
  - Cable Lugs
    96
- Input Power (DC Bus) Connection
  96
- Output Power (Energy Storage) Connection
  96
- Control Accuracy - Current and Voltage Control Performance Data
  96
- Coolant Connections
  96
- Optical Components
  97
- Protection Classes
  97
- Ambient Conditions
  97
- Materials
  99
- Applicable Standards
  99
- Markings
  99
- Disclaimers
  100
  - Generic Disclaimer
    100
  - Cybersecurity Disclaimer
    100
12 Dimension Drawings

101

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More ABB Manuals

ABB ACS880-1607LC Manuals

ABB ACS880-1607LC Hardware Manual (148 pages)

Table of Contents

ABB ACS880-1607LC Hardware Manual (106 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Mechanical Installation

4 Guidelines for Planning Electrical Installation

5 Electrical Installation

6 Control Units of the Drive

7 Installation Checklist of the Drive

8 Start-Up

9 Maintenance

10 Internal Cooling Circuit

11 Technical Data

12 Dimension Drawings

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