EMKO ESM-4410 Instruction Manual
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EMKO ESM-4410 Instruction Manual

EMKO ESM-4410 Instruction Manual

48 x 48 1/16 din digital, on/off temperature controller
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ESM-4410 48 x 48 1/16 DIN
Digital, On/Off Temperature Controller
- 3 D
igits display
- NTC Input or,
PTC Input or,
J type thermocouple or,
K type thermocouple or,
PT-100 2-wire or 3-wire temperature input
( It must be determined in order )
- ON/OFF control form
- Selectable heating and cooling function
- Operating type selection with hysteresis
- Adjustment of temperature offset value
- Minimum pulling time adjustment for control outputs
- Password protection for programming mode
Instruction Manual. ENG ESM-4410 02 V03 04/08

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Summary of Contents for EMKO ESM-4410

  • Page 1 - ON/OFF control form - Selectable heating and cooling function - Operating type selection with hysteresis - Adjustment of temperature offset value - Minimum pulling time adjustment for control outputs - Password protection for programming mode Instruction Manual. ENG ESM-4410 02 V03 04/08...
  • Page 2 ABOUT INSTRUCTION MANUAL Instruction manual of ESM-4410 Temperature Controller consists of three main sections. Explanation of these sections are below. Also, there are other sections which include order information and technical specifications of the device. All titles and page numbers in instruction manual are in “CONTENTS”...

  • Page 3: Table Of Contents

    1.2 ORDERING INFORMATION 1.3 WARRANTY 1.4 MAINTENANCE 2.INSTALLATION............................ Page 2.1 GENERAL DESCRIPTION 2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER 2.3 PANEL CUT-OUT 2.4 ENVIRONMENTAL RATINGS 2.5 PANEL MOUNTING 2.6 INSTALLATION FIXING CLAMP 2.7 REMOVING FROM THE PANEL 3.ELECTRICAL WIRINGS........................
  • Page 4 EU DECLARATION OF CONFORMITY Manufacturer Company Name : Emko Elektronik A.S. Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye The manufacturer hereby declares that the product conforms to the following standards and conditions. Product Name Temperature Controller Model Number...

  • Page 5: General Specifications

    Some application fields which they are used are listed below: Application Fields Glass Plastic Petro-Chemistry Textile Automative Machine Production Industries 1.1 General Specifications Standard ESM-4410 230 V (±%15) , 50/60 Hz Optional Supply Voltage Supply Voltage Inputs Input 115 V (±%15) , 50/60 Hz 24 V (±%15) , 50/60 Hz...

  • Page 6: Ordering Information

    Customer 1.3 Warranty EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

  • Page 7: Installation

    2.Installation Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package , - One piece unit - Two pieces mounting clamps - One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation.

  • Page 8: General Description

    2.1 General Description Mounting Clamp Front Panel IP65 protection NEMA 4X Panel surface (maximum thickness 5 mm / 0.2 inch) 2.2 Front View and Dimensions of ESM-4410 Temperature Controller Maximum 5 mm / 0.2 inch ESM-4410 PROG 48 mm/ 1.89 inch 11 ±...

  • Page 9: Panel Cut-Out

    2.3 Panel Cut-Out 65 mm / 2.56 inch (min) 46 mm / 1.81 inch (min)

  • Page 10: Environmental Ratings

    2.4 Environmental Ratings Operating Conditions Operating Temperature 0 to 50 °C Max. Operating Humidity : Rh (non-condensing) Altitude Up to 2000 m. Forbidden Conditions: Corrosive atmosphere Explosive atmosphere Home applications (The unit is only for industrial applications) 2.5 Panel Mounting 1-Before mounting the device in your panel, make sure that the cut-out is of the right size.

  • Page 11: Installation Fixing Clamp

    2.6 Installation Fixing Clamp The unit is designed for panel mounting. 1-Insert the unit in the panel cut-out from the front side. 2- Insert the mounting clamps to the holes that located top and screw up the fixing screws until the unit completely immobile within the panel Montage of the unit to a system must be done with it’s own fixing clamps.

  • Page 12: Electrical Wirings

    3.Electrical Wirings You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the temperature being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct. Device parameters has factory default values.

  • Page 13: Electrical Wiring Diagram

    3.2 Electrical Wiring Diagram Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’ below to prevent damage to the process being controlled and personnel injury. CAT II P/N : ESM- NTC, PTC OUTPUT PT 100 7A@250V V Temperature Input (TC, PT-100, PTC or NTC) Supply Voltage Input...

  • Page 14: Labels For Esm-4410 Temperature Controller

    3.3 Labels for ESM-4410 Temperature Controller Rear label appearance of the device Rear label appearance of the device that have PT-100 (-19.9 ; + 99.9 ) Scale that have PT-100 (0 C ; 400 C) Scale CAT II CAT II P/N : ESM - 4410 - 5 .0.1/00.00/2.0.0.0...

  • Page 15: Supply Voltage Input Connection Of The Device

    3.4 Supply Voltage Input Connection of the Device Connection of Supply Voltage Input Note-2 External Fuse (1 A T) Power Supply Switch Supply Voltage 230 V ( ± %15 ) 50/60 Hz ( ± %15 ) 50/60 Hz 24 V ( ±...

  • Page 16: Temperature Input Connection

    3.5 Temperature Input Connection 3.5.1 TC (Thermocouple) Connection Connect the wires with the polarity as shown in the figure at left. Always use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground. Input resistance is greater than 10 M W.

  • Page 17: Galvanic Isolation Test Values Of Esm-4410 Temperature Controller

    3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller 2000 ESM- .5.., ESM-4410.4..( For ESM-4410.3..,ESM-4410.2..) Supply Input Ground 2000V V 2000V V Relay Output 2000V V Analogue Inputs 3.7 Output (Relay Output) Connection Device T Fuse Last Control Element...

  • Page 18: Front Panel Definition And Accessing To The Menus

    4. Front Panel Definition and Accessing to the Menus 4.1 Front Panel Definition for ESM-4410 ESM-4410 Led indication of Displays Output is active Temperature Value, Temperature Set Value and Parameters PROG Led indication of Led indication of Programming Mode Output Set value...
  • Page 19 4.2 Observation of ESM-44 Temperature Controller Software Revision When the power is applied to the device, software revision number is momentarily shown on the display. ESM-4410 PROG Þ “ r” Revision Software Revision number ESM-4410 PROG Main operation screen is...

  • Page 20: Changing And Saving Set Value

    4.3 Changing and Saving Set Value When SET button is Main Operation Screen pressed, SET led lights on and SET value is observed on display. PROG SET Value Screen PROG SET value can be changed with increment and decrement buttons. SET Value Screen PROG Press Enter button for...

  • Page 21: Entering To Programming Mode, Changing And Saving Parameters

    4.4 Entering to Programming Mode, Changing and Saving Parameters Note: If programming mode Main Operation Screen accessing password is 0, When SET button is pressed hysteresis screen for 10 seconds, “PROG” led is observed instead of starts to blink. If programming programming screen PROG mode entering password is...
  • Page 22 Hysteresis Programming Screen Parameter Parameter value can be observed by pressing increment PROG In programming screen, button. Press SET button to exit from programming mode and turn If Enter button is to the main operation screen. pressed next parameter is shown. Hysteresis Value If Enter button is pressed next...
  • Page 23 Operation Type Programming Screen Selection for Output Parameter value can be observed by pressing increment PROG In programming screen, button. Press SET button to exit from programming mode and turn If Enter button is to the main operation screen. pressed next parameter is shown.
  • Page 24 Process Offset Programming Screen Parameter Parameter value can be observed by pressing PROG increment button. In programming screen, Press SET button to exit from If Enter button is programming mode and turn pressed, next to the main operation screen. parameter is shown. Process Offset Value If Enter button is pressed, next parameter...
  • Page 25 Minimum Pulling Time Programming Screen for Output Parameter Parameter value can be observed by pressing PROG increment button. In programming screen, Press SET button to exit from If Enter button is programming mode and turn pressed, next to the main operation screen. parameter is shown.
  • Page 26 Programming Mode Programming Screen Accessing Password Parameter value can be observed by pressing PROG increment button. In programming screen, Press SET button to exit from If Enter button is programming mode and turn pressed, next to the main operation screen. parameter is shown.

  • Page 27: Set Parameter

    5. Parameters Parameters are divided into two groups as SET and PROGRAM parameters. 5.1 Set Parameter SET value for Output. Control of output relay is done according to this value. SET1 This value can be adjusted according to input type, minimum and maximum of scale.

  • Page 28: Failure Message In Esm-4410 Temperature Controllers

    6. Failure Message in ESM-44 Temperature Controllers Sensor failure in analogue inputs. It means ESM-4410 sensor connection is wrong or there is no sensor. PROG...

  • Page 29: Control Algorithm

    7. Control Algorithm 7.1 ON/OFF Control In ON/OFF control algorithm, temperature value is tried to keep equal to set value by opening or closing the last control element. ON/OFF controlled system, temperature value oscillates continuously. Temperature value’s oscillation period or amplitude around set value changes according to controlled system.

  • Page 30: Specifications

    8. Specifications Device Type : Temperature Controller Housing&Mounting : 48 mm x 48 mm x 95 mm 1/16 DIN 43700 plastic housing for panel mounting. Panel cut-out is 46 x 46 mm Protection Class : NEMA 4X (IP65 at front, IP20 at rear) Weight : Approximately 0.16 Kg.

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