Page 1
KS-FX222 SERVICE MANUAL CASSETTE RECEIVER 49772 2003 KS-FX222 Area Suffix E ---- Continental Europe EX -------- Central Europe S.BASS KS-F172 DISP TABLE OF CONTENTS Important Safety Precautions ............1-2 Disassembly method .
KS-FX222 SECTION 1 Important Safety Precautions 1.1 Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. 1-2 (No.49772)
KS-FX222 SECTION 2 Disassembly method 2.1 Main body 2.1.1 Removing the front panel assembly (See Fig.1) (1) Press the release button and remove the front panel as- Front panel assembly sembly. Release button Fig.1 2.1.2 Removing the bottom cover (See Fig.2) •...
Page 4
KS-FX222 2.1.4 Removing the heat sink (See Fig.4) • Prior to performing the following procedure, remove the front panel assembly. (1) Remove the two screws B and two screws C attaching the heat sink on the left side of the body, and remove the heat sink.
Page 5
KS-FX222 2.1.7 Removing the cassette mechanism assembly (See Fig.7) • Prior to performing the following procedure, remove the front Cassette mechanism assembly panel assembly, bottom cover, front chassis, heat sink, rear panel and main board. (1) Remove the four screws H attaching the cassette mecha- nism assembly from the top chassis.
Page 6
KS-FX222 2.1.9 Removing the relay board (See Fig.9) • Prior to performing the following procedure, remove the front Relay board CP722 panel assembly, bottom cover, front chassis, heat sink, rear panel, main board and cassette mechanism assembly. (1) Disconnect the wire from CP722 on the relay board.
Page 7
KS-FX222 2.1.11 Removing the switch (LCD & key) board (See Fig.11~13) • Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws M attaching the rear cover on the back of the front panel assembly.
Page 8
KS-FX222 2.2 Cassette mechanism assembly • Prior to performing the following procedures, remove the head 2.2.4 Removing the playback head amplifier board, the relay board and the mechanism bracket. (See Fig.2) • Prior to performing the following procedure, remove the direc- 2.2.1 Removing the direction switch board...
Page 9
KS-FX222 2.2.6 Removing the cassette hanger / cassette holder Cassette holder (See Fig.3) Return link Joint i • Prior to performing the following procedure, remove the FF / Cassette hanger REW lever assembly. Eject lever (1) From the rear of the unit, bend the two tabs f outwards and disengage the two joints g in the direction of the arrow.
Page 10
KS-FX222 2.2.9 Removing the Flywheel (BF) and (BR) assembly 2.2.10 Removing the reel base assembly (See Fig.4 and 5) (See Fig.5 and 6) • Prior to performing the following procedure, remove the cas- (1) Raise the part k of the reel base assembly slightly and re- sette hanger / cassette holder.
Page 11
KS-FX222 2.2.11 Removing the mute switch board Cassette mechanism assembly (See Fig.8) Rower switch (1) Unsolder the two wires l on the mute switch board on the Soldering l Motor assembly back of the cassette mechanism assembly. (2) Remove the screw H attaching the mute switch board.
KS-FX222 SECTION 3 Adjustment method Test instruments reqired for adjustment Standard volume position 1. Digital oscilloscoe(100MHz) Balance and Bass, Treble volume, Fader 2.Frequency counter meter :Center(Indication"0") 3.Electric voltmeter Loudness,Dolby NR,Sound,Cruise:Off 4.Wow & flutter meter Volume position is about 2V at speaker output with 5.Test tapes...
Page 13
KS-FX222 Information for using a car audio service jig 1. For 1995 and 1996, we're advancing efforts to make our extension cords common for all car audio products. Please use this type of extension cord as follows. 2. As a U-shape type top cover is employed, this type of extension cord is needed to check operation of the mechanism assembly after disassembly.
Page 14
KS-FX222 Arrangement of adjusting & test points Cassette mechanism (Surface) Motor assembly Tape speed adjust Playback head Azimuth screw Head section view Head azimuth screw Fixed screw Playback head Height adjusting screw Height adjusting screw Height adjusting screw 1-14 (No.49772)
Page 15
KS-FX222 Mechanism adjustment section Item Adjusting & Confirmation Methods Adjust Std. Value 1. Head azimuth "Head Height Adjustment" Note Adjust the azimuth directly. When you adjust the height A Line using a mirror tape, remove the cassette housing from the mechanism chassis.
Page 17
KS-FX222 4.2 LC72362N-9B39 (IC701) : Micon • Pin layout 24 - 1 41 - 64 • Pin functions Symbol Function Symbol Function - Non connect I Crystal oscillator - Non connect - To GND - Non connect J BUS SI...
Page 19
KS-FX222 • Pin functions Pin No Symbol Function Serial data input terminal for control Chip enable terminal LROUT Rear Lch fader output terminal LFOUT Front Lch fader output terminal LFIN Front Lch input terminal LOUT C & R connection terminal for super bass band C &...
Page 20
KS-FX222 4.4 AN80T05LF (IC781) : Regulator • Pin layout & Block diagram Reference Voltage ASO & Peak Current Protection Thermal Protection Drive Drive Drive Drive Drive MODE2 MODE1 5.6V 8.7V 8.7V 8.7V • Pin function Pin No. Symbol Function 10V power supply for illumination.
Page 21
KS-FX222 4.6 HD74HC126P (IC751) : Changer control • Pin arrangement • Pin function Input Output ( TOP VIEW ) • Block diagram (No.49772)1-21...
Page 22
KS-FX222 4.7 LA4743K (IC981) : Power amp. • Block diagram 2200 F 0.022 F Vcc 1/2 Vcc 3/4 IN 1 OUT 1+ 0.22 F OUT 1- PWR GND1 Protective circuit OUT 2+ IN 2 OUT 2- 0.22 F PWR GND2...
Page 23
KS-FX222 • Terminal layout • Pin function Pin No. Symbol Function Header of IC Power GND Outpur(-) for front Rch STDBY Stand by input Output (+) for front Rch Power input Output (-) for rear Rch Power GND Output (+) for rear Rch...
Page 24
KS-FX222 VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.49772) Printed in Japan 200301WPC...