Lamborghini Caloreclima XILO T 24 M W TOP Installation And Maintenance Manual
Lamborghini Caloreclima XILO T 24 M W TOP Installation And Maintenance Manual

Lamborghini Caloreclima XILO T 24 M W TOP Installation And Maintenance Manual

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WALL-HUNG GAS BOILER FOR HEATING - HIGH EFFICIENCY - MODULATING
CALDERA MURAL A GAS PARA CALEFACCIÓN - ALTO RENDIMIENTO - MODULANTE
CALDEIRA DE PAREDE A GÁS PARA CALEFACÇÃO - ALTO RENDIMENTO - MODULANTE
MANUALE DI
INSTALLAZIONE E
MANUTENZIONE
AZIENDA CERTIFICATA ISO 9001
CALDAIA MURALE A GAS TERMO - ALTO RENDIMENTO - MODULANTE
INSTALLATION
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MANUAL
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24 M W TOP
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Summary of Contents for Lamborghini Caloreclima XILO T 24 M W TOP

  • Page 1 AZIENDA CERTIFICATA ISO 9001 " D ' U " M T E N L ' I S I G " I I L I D P L E R I O " U " T E N " " M T E N "...
  • Page 2 Read carefully all warning and instructions contained in this manual at they give important safety instructions regarding installation and maintenance. Keep this manual for future reference. Installation must be carried out by qualified personnel who will be responsible for respecting existing safety regulations.
  • Page 3: Table Of Contents

    ... on an excellent choice. We thank you for the preference accorded to our products. LAMBORGHINI CALORECLIMA has been actively present in Italy and throughout the world since 1959 with a widespread network of agents and concessionary agents to constantly guarantee the presence of our product on the market.
  • Page 4: General Instructions

    GENERAL INSTRUCTIONS ● This booklet constitutes an integral and essential part of the product. Read carefully the instructions contained in this booklet as they provide important directions regarding the safety of installation, use and maintenance. Preserve this booklet with care for any further consultation. The installation of the boiler must be carried out in compliance with current regulations, according to the instructions of the manufacturer and by qualified personnel.
  • Page 5: Description

    No-water pressure switch; Total safety thermostat; High efficiency fume exchanger. XILO T 24 M W TOP Electronic ignition and ionization flame control. Combustion and flue gas exhaust are of atmospheric type. It is equipped with flue gas exhaust control device (FLUE CONTROL).
  • Page 6: Main Components

    MAIN COMPONENTS XILO T 24 M W TOP XILO T 24 MS W TOP Fume analysis points LEGEND 11 No-water pressure switch 21 Lock-out warning light Fumes pressure switch 22 Hot water potentiometer (if any) 12 Circulator Heating sensor 23 Function selector...
  • Page 7: Dimensions Mm

    DIMENSIONS mm XILO T 24 M W TOP XILO T 24 MS W TOP Max. 3000 Max. 3000 152,5 TECHNICAL FEATURES Min. thermal Connections Thermal capacity capacity Operating Expansion Weight MODEL pressure tank Cold Main System Heater Input Output Input...
  • Page 8: Gas-Nozzle Calibration

    GAS-NOZZLE CALIBRATION The boilers leave the factory calibrated and ready to operate with G20 (Natural Gas) and G30/G31 (LPG). For proper calibration, see the table below: Jets pressure mbar Burner jets Gas type Delivery L.C.V. XILO T 24 M XILO T 24 MS min.
  • Page 9: Electrical Connections - Wiring Diagrams

    ELECTRICAL CONNECTIONS - WIRING DIAGRAMS The boiler must be connected to an earthed, single-phase 230V-50 Hz mains supply by means of a three-wire cable, ensuring that connections to the PHASE and NEUTRAL terminals are made correctly. A bipolar switch must be used with contacts opening to at least 3 mm. The power lead must only be replaced by another with the following characteristics: “HAR H05 vv-F”...
  • Page 10 ASSEMBLY DIAGRAM XILO T 24 M W TOP Timer Rmax RES. 2K2 1/4 W TL (low temp.) R54 resistor to be cut for XILO T 24 configuration Resistor to be cut for low temperature PANEL CONNECTION Malfunction warning light Lock-out warning light...
  • Page 11 ASSEMBLY DIAGRAM XILO T 24 MS W TOP Timer Rmax RES. 2K2 1/4 W TL (low temp.) R54 resistor to be cut for XILO T 24 configuration Resistor to be cut for low temperature PANEL CONNECTION Lock-out warning light Malfunction warning light ON/OFF warning light LEGEND Air pressure switch...
  • Page 12: Malfunctions And Adjustments

    MALFUNCTIONS AND ADJUSTMENTS Constant light: Constant light: No water Ignition shutdown Fast flashing light: Fast flashing light: Sensor fault TST shutdown Slowly flashing light: Air pressure switch (MS) Flue control (M) Should the boiler shut down it must be reset by rotating functions selector switch to position A. B: see TEST functions at “Gas pressure adjustments with Honeywell VK 4105 valve”...
  • Page 13: Water Connection

    WATER CONNECTION Fit the supporting hooks and attach the assembly template, moving it up to the wall; fit all the pipes, starting with the end pipe fittings already mounted on the template: system supply, system return, cold water, hot water, any gas pipes and electric mains leads with room thermostat.
  • Page 14: Water Circuit

    WATER CIRCUIT XILO T 24 M W TOP XILO T 24 MS W TOP Fume analysis points LEGEND System supply Safety valve No-water pressure switch Cold water inlet Circulator System return Burner Heater return Expansion tank Heater supply Fume pressure switch...
  • Page 15: Installation

    INSTALLATION To be carried out by qualified personnel. The installation must be in compliance with the stipulations of the law regarding the evacuation of combustion materials according to the REGULATIONS IN FORCE. The gas fume evacuation must be effected with a pipe of a diameter not less than that required by the boiler and it must be connected to a flue pipe suitable for the capacity of the installation.
  • Page 16: Flue Exhaust Connection

    FLUE EXHAUST CONNECTION CONNECTION TO THE CHIMNEY - VERSION XILO T 24 M W TOP The boiler is envisaged being connected to a chimney and/or a flue pipe; it can also discharge combustion products directly outside. The connection to the chimney or to the flue must be made with a flue pipe with the following specification: ●...
  • Page 17 CONNECTION TO THE CHIMNEY - VERSION XILO T 24 MS W TOP The boiler is for combustion in a sealed chamber and does not require any special ventilation, it can also be located in small rooms, lumber-rooms, laboratories. In addition, there are various possibilities for combustion fume evacuation and external air intake.
  • Page 18: Flue Exhaust Installation

    ELBOW FITTED ELBOW FITTED TYPE OF AT 90° AT 45° INSTALLATION 0,5 m Concentric flue pipe 0,3 m Separate intake/exhaust 0,6 m ** Air intake Ø 80 Attention: Use only air intake/ fume evacuation kits produced by Lamborghini Caloreclima.
  • Page 19: Adjustments

    GAS PRESSURE ADJUSTMENTS WITH HONEYWELL VK 4105 VALVE All boilers are tested and calibrated in the factory. At first ignition it is necessary to check and set up the boiler to adapt it to the system characteristics. The gas pressure at the burner must be checked through the pressure plug placed on the pipe coming out from the gas valve and by using a water column pressure gauge or a micro-manometer.
  • Page 20: Switching Off

    SWITCHING OFF PROLONGED SWITCHING OFF If the boiler should remain inactive at length close the gas tap and cut electrical power supply to the appliance. TEMPORARY SWITCHING ON/OFF Proceed in one of the following ways: ● use the room thermostat; ●...
  • Page 21 checking for proper seal on gas/water fittings and pipes. checking gas consumption at minimum and maximum power checking position of ignition electrode checking position of detection electrode checking combustion and efficiency parameters checking the no-gas safety device checking combustion fumes outlet safety device (mod. M) water system pressure expansion tank efficiency checking for proper operation of safety and adjustment thermostats...
  • Page 22: Operation With Different Types Of Gas

    OPERATION WITH DIFFERENT TYPES OF GAS CONVERSION FROM NATURAL GAS TO LIQUID GAS The boiler is factory-set for G20 (Natural Gas) or G30/G31(LPG) operation, as mentioned on the Technical Nameplate and on the apparatus packaging. In the event the heater shall be operated using a different gas from that conceived by factory setting, a special kit has to be installed, which is to be ordered separately.
  • Page 23: Fault-Finding Chart

    FAULT-FINDING CHART FAULT CAUSE REMEDY 1 NO IGNITION A. Gas tap closed A. Open gas tap B. Boiler in “lock-out” mode B. Reset by pressing C. No flame detection C. Neutral and phase inverted D. No ignition spark D. Call technical service E.
  • Page 24: Installation Of Xilo T Boiler With Pac Heater

    INSTALLATION OF XILO T BOILER WITH PAC HEATER PAC S Where abundant hot water supply is required the XILO T boiler is ideal for use together with a PAC heater. PAC heaters are equipped with: ● Circulator ● Safety valve ●...
  • Page 25: Screws (Fig

    INSTALLING THE HOT WATER SENSOR IN THE PAC HEATER PAC S The hot water sensor must be housed in the heater well A. When effecting heater electrical connections use the lead-grip B and connect the wires at the terminal block C as illustrated in the wiring diagram.
  • Page 26 ADJUSTING THE BOILER VIA THE CONTROL PANEL Turning dial A to the Heating + Hot Water ( position as illustrated in the figure readies the boiler for operation with the heater. Hot water temperature adjustment is effected by means of dial B on the boiler control panel.
  • Page 27 ASSEMBLY DIAGRAM XILO T 24 M W TOP + PAC S Timer Rmax TL (low temp.) R54 resistor to be cut for XILO T 24 configuration Resistor to be cut for low temperature PANEL CONNECTION Lock-out warning light Malfunction warning light...
  • Page 28 ASSEMBLY DIAGRAM XILO T 24 MS W TOP + PAC S Timer Rmax TL (low temp.) R54 resistor to be cut for XILO T 24 configuration Resistor to be cut for low temperature PANEL CONNECTION Lock-out warning light Malfunction warning light ON/OFF warning light LEGEND Neutral...
  • Page 30 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano. La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene pi opportuno per l’evoluzione del prodotto.
  • Page 31 AZIENDA CERTIFICATA ISO 9001 CALDAIA MURALE A GAS TERMO ALTO RENDIMENTO - MODULANTE MANUALE PER L UTENTE Alla cortese attenzione del sig. INSTALLATORE: Consegnare il presente manuale d’uso all’UTENTE WALL-HUNG GAS BOILER FOR HEATING FOR HIGH EFFICIENCY - MODULATING USER MANUAL For the attention of the INSTALLATION TECHNICIAN: make sure that this manual is handed over to the USER CALDERA MURAL A GAS PARA CALEFACCIÓN...
  • Page 32 Carefully read this manual to know all information about the appliance operation. “LAMBORGHINI AFTER-SALE SERVICE”, is at your disposal to grant you a QUALIFIED MAINTENANCE and a VERY PROMPT AFTER-SALE SERVICE LAMBORGHINI CALORECLIMA For boiler installation and location: STRICTLY FOLLOW LOCAL SPECIFICATIONS IN FORCE.
  • Page 33: General Instructions

    GENERAL INSTRUCTIONS ● This booklet constitutes an integral and essential part of the product and should be preserved for any further consultation. Read carefully the instructions contained in this booklet as they provide important directions regarding the operation of the appliance, allowing a great saving in its use and maintenance. ●...
  • Page 34: Instruction For The Use

    INSTRUCTION FOR THE USE ● In case of breakdown and/or malfunctioning of the appliance, disconnect it avoiding any attempt of repair or direct intervention. Call exclusively professionally qualified personnel. Any repair must be carried out by an after-sale service centre “LAMBORGHINI SERVICE” authorised by the manufacturing firm, and using original replacements exclusively.
  • Page 35: Checks And Maintenance

    CHECKS AND MAINTENANCE ● Prima di avviare la caldaia far verificare da Personale Qualificato “LAMBORGHINI SERVICE”: that the data on the information plate corresponds to that required by the gas, electrical and water supply networks; that the pipes which branch off from the boiler are lined with suitable thermally-insulated sheathing; the proper functioning of the flue pipe;...
  • Page 36: Dimensions Mm

    DIMENSIONS mm XILO T 24 MS W TOP XILO T 24 M W TOP Max. 3000 Max. 3000 152,5 CONTROL PANEL AND ADJUSTMENTS Constant light: No water Fast flashing light: Sensor fault Constant light: Ignition shutdown Slowly flashing light: Air pressure...
  • Page 37: Ignition - Operation - Shutdown Instructions

    IGNITION - OPERATION - SHUTDOWN INSTRUCTIONS IGNITION Open the gas tap and tun the selector switch (6) to the desired position. The burner will ignite automatically. Should ignition fail to take place check the lock-out warning light (1) and fault warning light (3) to see if they have come on.
  • Page 38: Fault-Finding Chart

    FAULT-FINDING CHART FAULT CAUSE REMEDY 1 NO IGNITION A. Gas cock closed A. Open gas cock B. “Lock-out” button locked B. Reset by pressing C. No flame detection C. Call technical service D. No ignition spark D. Call technical service E.
  • Page 39 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano. La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene pi opportuno per l’evoluzione del prodotto.

This manual is also suitable for:

Xilo t 24 ms w top

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