Table of Contents
Advertisement
IM918
™
INVERTEC V155-S
April, 2007
11326; 11327
For use with machines having Code Numbers:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
OPERATOR'S MANUAL
Copyright © 2007 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
Advertisement
Table of Contents
Related Manuals for Lincoln Electric INVERTEC V155-S 11327
Summary of Contents for Lincoln Electric INVERTEC V155-S 11327
- Page 1 IM918 ™ INVERTEC V155-S April, 2007 11326; 11327 For use with machines having Code Numbers: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ...
-
Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”... - Page 4 SAFETY CYLINDER may explode WELDING and CUTTING SPARKS can if damaged. cause fire or explosion. 7.a. Use only compressed gas cylinders 6.a. Remove fire hazards from the welding area. containing the correct shielding gas for the If this is not possible, cover them to prevent process used and properly operating the welding sparks from starting a fire.
- Page 5 SAFETY PRÉCAUTIONS DE SÛRETÉ 6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce 7.
- Page 6 SAFETY EN 60974-10...
- Page 7 SAFETY EN 60974-10:...
-
Page 8: ________________________________________________________________________
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice. -
Page 9: Table Of Contents
viii viii TABLE OF CONTENTS Page Installation........................Section A Technical Specifications .......................A-1 Safety Precautions ....................Select Suitable Location .......................A-2 Stacking..........................A-2 Tilting ............................A-2 Input Connections ........................A-2 Ground Connection ......................A-2 Input Power Connection .......................A-3 Engine Driven Connector .....................A-3 ARFU Auto-Restore Fuse.....................A-4 Output Connections......................A-4 Stick Welding........................A-4 Tig Welding...........................A-4 Replacement Quick Disconnect Plug (with Stick Electrode Cable) ........A-5... -
Page 10: Installation
INSTALLATION TECHNICAL SPECIFICATION V155-S INPUT - SINGLE PHASE ONLY Input Voltages / 50 /60 Hz. Max. Input Current at rated Output Input Power at Rated Output 100% 100% 120Vac ± 10% 34 A 2.2kw 3.0kw 230Vac ± 10% 33 A 3.0kw 5.0kw RATED OUTPUT... -
Page 11: Safety Precautions
INSTALLATION TILTING Read entire installation section before starting installation. Place the machine directly on a secure, level surface. Do not place or operate this machine on a surface SAFETY PRECAUTIONS with an incline greater than 15° from horizontal. The machine may topple over if this procedure is not fol- lowed. -
Page 12: Input Power Connection
INSTALLATION INPUT POWER CONNECTION WARNING Check the input voltage, phase, and frequency sup- • Failure to wire as instructed may cause personal plied to this machine before turning it on. The allow- injury or damage to equipment. To be installed or able input voltage is indicated in the technical specifi- checked by an electrician or qualified person cation section of this manual and on the rating plate of... -
Page 13: Arfu Auto-Restore Fuse
INSTALLATION ARFU (Auto-Restore Fuse) FIGURE A.1 The dual input voltage machine is provided with the ARFU device. It operates only when the input is con- nected to the 120Vac mains and protects from input overcurrent. When active, the "Thermal LED" lights (see "Controls and Operational Features"... -
Page 14: Replacement Quick Disconnect Plug (With Stick Electrode Cable
INSTALLATION REPLACEMENT QUICK DISCONNECT PLUG (FOR STICK ELECTRODE CABLE) The V155-S comes with a factory assembled stick electrode holder, cable and Twist-mate adapter plug. If a replacement cable is ever needed a K852-25 Twist- mate plug will be needed. To attach the K852-25 plug: 1. -
Page 15: Operation
OPERATION Read and understand this entire section before GENERAL DESCRIPTION operating your machine. The Invertec V155-S is an industrial 155 amp arc SAFETY INSTRUCTIONS welding power source which utilizes single phase input power, to produce constant current output. The WARNING welding response of this Invertec has been optimized for stick (SMAW) and Touch Start TIG (GTAW). -
Page 16: Controls And Operational Features
OPERATION CONTROLS AND OPERATIONAL If the Yellow LED illuminates, and the Red and Green LEDʼs blink on and off alternately, the unit is unable to FEATURES cool itself adequately. Check to make sure the fan is not obstructed and the fan is operating properly. Prior 1. -
Page 17: Rear Control Panel
OPERATION 5. Positive Quick Disconnect: Positive output con- AUTO ADAPTIVE ARC FORCE nector for the welding circuit. (WITH STICK WELDING) 6. Negative Quick Disconnect: Negative output con- The Auto Adaptive Arc Force function is activated dur- nector for the welding circuit. ing stick welding. -
Page 18: Accessories
ACCESSORIES OPTIONAL ACCESSORIES CABLE PLUGS AND COMPATIBLE EQUIPMENT K852-25 - Cable Plug Kit attaches to welding cable to provide quick disconnect from machine. Factory Installed TIG Torch Parts Kits - Parts kits are available for the Electrical Holder and Cable Assembly PTA-9FV and PTA-17 TIG torch. -
Page 19: Maintenance
WARNING For any maintenance or repair operations it is recom- mended to contact the nearest technical service cen- ter or Lincoln Electric. Maintenance or repairs per- formed by unauthorized service centers or personnel will null and void the manufacturers warranty. -
Page 20: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. - Page 21 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION PROBLEMS IN STICK WELDING Excessive spatter 1. Long arc 2. High current Craters 1. Fast movement of the electrode away from piece. Inclusions 1.
- Page 22 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION PROBLEMS IN TIG WELDING Oxidation 1. lnsufficient gas. 2. No protection on the back side. Tungsten inclusions 1. lncorrect electrode sharpening. 2. Electrode too small. 3.
- Page 23 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ELECTRICAL FAILURES Machine fails to come on 1. No Input Voltage. (Power LED off) 2. Faulty supply plug or cable. 3. Internal fuse tripped. Allow time to Auto reset.
- Page 24 DIAGRAMS WHITE BLACK V155-S...
- Page 25 ● ● ● Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. ● Insulate yourself from work and ground. Spanish ● ● ● No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE...
- Page 26 ● ● ● Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or ● Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. ● Spanish Los humos fuera de la zona de res- ●...
- Page 27 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...