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Canon iR5000 Service Manual

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See also: Service Manual , Function Manual
iR5000/iR6000
REVISION 0
FY8-13GS-000
JULY 2000
COPYRIGHT©

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Summary of Contents for Canon iR5000

  • Page 1 REVISION 0 FY8-13GS-000 JULY 2000 COPYRIGHT©...
  • Page 2 INTRODUCTION 2. Outline of the Manual This Service Manual contains basic information needed to service the iR5000/iR6000 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. A separate Service Manual is made available for each of its accessories (except for the side paper deck and shift tray);...
  • Page 3 All service persons are expected to familiarize themselves with the contents of this Ser- vice Manual and Service Information bulletins and acquire a level of knowledge and skill required to promptly respond to the needs of the field. COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 4: System Unit

    SYSTEM UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 5: Chapter 1 General Description

    Major PCBs ......2-7S 2.2.6 Binary Processing (error 1.4.1 Wiring Diagram of the diffusion; T-BIC) ....2-9S Major PCBs ....... 2-7S 2.2.7 Binary Processing (dither screen) ....2-10S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 6: Chapter 3 Installation

    6. Installing the Control Card IV ..3-25S Assembly ....... 3-13S 7. Installing the NE Controller-A1 ..3-26S 2.9 Mounting the Deck Locking 7.1 Installation ......3-26S Plate (left deck) ....... 3-14S COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 7: Reader Unit

    READER UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 8 6.1.2 Mounting the Scanner 3. Controlling the Scanning Motor ......2-18R Lamp (LA2) ........2-9R 6.2 Scanner System Drive 3.1 Outline ........2-9R Cable ........2-19R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 9: Chapter 3 Image Processing System

    Edge Gain Correction Controller PCB ...... 3-14R (ADF in use) ..... 3-6R 6.2 When Replacing the Reader 3.3 Auto Density Adjustment Controller PCB ...... 3-14R (AE) ........3-7R COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 10: Printer Unit

    PRINTER UNIT COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 11 4.1 Outline ........3-9P 2.1 Outline ........3-4P 5. Disassembly and Assembly ..3-10P 2.2 Flow of Sync Signals ....3-5P 5.1 Scanner Unit ......3-11P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 12: Chapter 4 Image Formation System

    (fuzzy control) ....4-24P 7.1.1 Removing the Pre- 3.4.3 Cleaning Mechanism for Exposure Lamp Unit ..4-50P the Pre-Transfer Charging 7.2 Photosensitive Drum ....4-51P Assembly ......4-25P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 13 Assembly ......4-63P 7.12 Separation Claw/Separation 7.8 Charging Wire ......4-66P Claw Drive Assembly .... 4-84P 7.8.1 Outline ......4-66P 7.12.1 Removing from the Drum Unit ........4-84P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 14: Chapter 5 Pick-Up/Feeding System

    Removing the Feeding 4.1.1 Sending Paper to the Roller ....... 5-50P Reversing Assembly After 9.1.5 Removing the Separation Printing on the First Side . 5-26P Roller ....... 5-50P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 15 Lifter Motor M20 9.6.9 Removing the Duplex (M21) of the Cassette 3 Paper Sensor ....5-74P (cassette 4) ....... 5-61P 9.6.10 Removing the Reversal Sensor 1 ......5-75P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 16: Chapter 6 Fixing System

    Removing the Fixing/ 4.5 Fixing Separation Assembly ... 6-35P Feeding Unit ....6-21P 4.5.1 Removing the Upper 4.1.2 Removing the Fixing Separation Claw ....6-35P Assembly ......6-22P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 17: Chapter 7 Externals And Controls

    HDD Fan ......7-29P Parts (rear of the machine) ..7-16P 5.5.4 DC Power Supply Fan ..7-29P 5.3 Control Panel ......7-18P 5.6 Drive System ......7-30P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 18: Chapter 8 Paper Deck

    Driver (1/1) ......8-3P Size ........8-7P 1.2 Pickup ........8-4P 1.3.3 Detecting the Level of 1.2.1 Outline ....... 8-4P Paper in the Deck ....8-8P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 19 Removing the Deck Size Configuration ... 8-29P Driver PCB ...... 8-43P 3.2.4 Adjusting the Deck 3.5.2 Removing the Open Registration ...... 8-30P Switch PCB ..... 8-43P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 20 4.1 Shifting ........9-5P Driver PCB ......9-10P 4.2 Stacking ........9-5P 6.2 Removing the Tray Drive 4.3 Detecting paper ......9-6P Unit ........9-12P 4.4 Delivery ........9-6P COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 21: Troubleshooting

    TROUBLESHOOTING COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 22 Edge Margin ......3-5T Primary Charging Assembly ..3-8T 1.5 Adjusting the Left/Right 3.2 Routing the Charging Wire of Non-Image Width ....3-5T Charging Assemblies ....3-8T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 23 4.14 Adjusting the Position of the 8.3.2 Method 2 ......3-32T Fixing Web Solenoid (SL9) ..3-19T 8.4 Checking the Potential 4.14.1 New Fixing Web ....3-19T System ........3-35T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 24: Chapter 4 Troubleshooting Image Faults

    3.22 The print is solid black ... 4-19T (lighter at front) ......4-7T 4. Troubleshooting Malfunctions ..4-20T 3.6 The print is foggy (overall) ..4-8T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...
  • Page 25 4.1.40 E742 ......... 4-35T (cassette 3/4) ....4-48T 4.1.41 E743 ......... 4-35T 4.2.21 The fixing heater fails 4.1.42 E804 ......... 4-35T turn on ......4-49T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 26: Chapter 5 Service Mode

    2.1 COPIER ........5-6T inspection mode) ......5-59T 2.2 FEEDER ........ 5-19T 5.1 COPIER ......... 5-59T 3. I/O (I/O display mode) ....5-20T 5.2 FEEDER ........ 5-75T COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 27: Chapter 6 Self Diagnosis

    F. List of Special Tools ...... A-13 C. General Circuit Diagram ....A-9 G. List of Solvents/Oils ...... A-15 D. PAPER DECK -G1 GENERAL CIRCUIT DIAGRAM ....A-11 COPYRIGHT © 2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000...

  • Page 28: Parts Catalog

    PARTS CATALOG REVISION 0 - 01 FY8-31FL-000 JULY 2001 I - 1 COPYRIGHT C 2001 CANON INC. CANON Image Reader-A1/iR5000i/iR6000i REV.0 JULY 2001 PRINTED IN JAPAN [IMPRIME AU JAPON] 00-01...
  • Page 29 MOTOR DRIVER PCB ASSEMBLY 231. VERTICAL PATH DUPLEXING FEED 980. H. V. TRANSFORMER PCB ASSEMBLY DRIVE ASSEMBLY 232. LIFTER DRIVE ASSEMBLY 250. MAIN DRIVE ASSEMBLY LIST OF CONNECTORS I - 5 COPYRIGHT C 2001 CANON INC. CANON Image Reader-A1/iR5000i/iR6000i REV.0 JULY 2001...
  • Page 30 LIST OF STANDARD FASTENERS NUMERICAL INDEX (Image Reader - A1) NUMERICAL INDEX (iR5000i/iR6000i) NUMERICAL INDEX (SHIFT TRAY - B1) NUMERICAL INDEX (Token Ring Network Interface Adapter iN-TR2) I - 6 COPYRIGHT C 2001 CANON INC. CANON Image Reader-A1/iR5000i/iR6000i REV.0 JULY 2001...
  • Page 31 PARTS CATALOG REVISION 0 - 03 FY8-31EV-000 JUNE 2000 I - 1 COPYRIGHT C 2000 CANON INC. CANON iR5000/6000 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME AU JAPON] 00-03...
  • Page 32 Q20. SHIFT DRIVE ASSEMBLY 316. MULTI FEEDER TRAY ASSEMBLY 320. FIXING/FEEDER FRAME ASSEMBLY 325. REGISTRATION TRANSFER ASSEMBLY LIST OF CONNECTORS I - 5 COPYRIGHT C 2000 CANON INC. CANON iR5000/6000 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME AU JAPON] 00-02...
  • Page 33 NUMERICAL INDEX (iR5000/6000) NUMERICAL INDEX (SHIFT TRAY - B1) NUMERICAL INDEX (NETWORK MULTI-PDL PRINTER KIT-A1) NUMERICAL INDEX (NETWORK LIPS PRINTER KIT-A1) I - 6 COPYRIGHT C 2000 CANON INC. CANON iR5000/6000 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME AU JAPON] 00-02...
  • Page 34 SERVICE GUIDE Rev. 1 CANON U.S.A., INC. December 2001 SYSTEMS & TECHNICAL SUPPORT DIVISION...
  • Page 35 imageRUNNER 5000/6000/5000i Service Guide Table of Contents Product Overview ............................1 Design Features..............................1 Merge Document Mode.............................1 Job Build Mode ..............................1 Copy Reservation ..............................2 Chapterization Mode ............................2 Saddle Stitch Mode............................2 Different Size Originals.............................2 Universal Send (imageRUNNER 5000i Only)....................2 Remote and Cascade Copying/Printing (imageRUNNER 5000i Only) ............2 Large, Touch-Sensitive Operation Panel (imageRUNNER 5000i Only) ............3 imageWARE Document Manager (imageRUNNER 5000i Only) ..............3 eCopy Desktop for Windows ..........................3...
  • Page 36 Materials ................................24 VIII. Service Requirements............................25 Authorization Policy............................25 Service Recommendation ..........................26 Appendix ................................27 imageRUNNER 5000/6000 Series Limited Warranty Conditions ..............27 Canon GPR-4 Drum Unit Limited Warranty....................28 imageRUNNER Product Accessory Limited Warranty ..................29 imageRUNNER 5000/6000/5000i Service Guide Rev. 1 December 2001 Page iv...
  • Page 37 Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf Canon iR-5000 iR-6000 _sm00.pdf...

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