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Sanyo PLC-XU100 Service Manual

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SERVICE MANUAL

Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does
not match the unit's, additional Service Literature is re-
quired. You must refer to "Notices" to the Original Service
Manual prior to servicing the unit.
!
roHS
K
• This product does not contain any hazardous sub-
stances prohibited by the RoHS Directive. (You will
find "RSF" mark near the rating plate on the RoHS
compliant product.)
Product code
1 122 352 00
(KL6A)
1 122 353 00
(LL6A)
1 122 353 02
(LL6C)
Multimedia Projector
! WArNING
• You are requested to use RoHS compliant parts for
maintenance or repair.
• You are requested to use lead-free solder.
FILE NO.
Model No. PLc-Xu100
U.S.A, Canada,
Europe, U.K, Asia
original Version
chassis No. KL6-Xu10000
REFERENCE NO.
SM
5110823-00

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  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLc-Xu100 U.S.A, Canada, Europe, U.K, Asia original Version Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does chassis No.

  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 No Power ..............53 Contents ................ 2 No Picture ..............54 Safety Instructions ............3 No Sound ..............55 Safety Precautions ............3 Control Port Functions ..........56 Product Safety Notice ..........3 Scaler I/O Port Functions (PW190) ......56 Service Personnel Warning ........

  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.

  • Page 4: Specifications

    Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 13.15” x 3.07” x.9.13” (334 mm x 78 mm x 232 mm) (Not including adjustable feet) Net Weight 7 .5 lbs (3.3 kg) Feet Adjustment 0˚ to approx. 9˚ Panel Resolution LCD Panel System 0.8" TFT Active Matrix type, 3 panels Panel Resolution 1,024 x 768 dots Number of Pixels 2,359,296 (1,024 x 768 x 3 panels) Signal Compatibility Color System PAL, SECAM, NTSC, NTSC4.43, PAL-M, PAL-N High Definition TV Signal 480i, 480p, 575i, 575p, 720p, 1035i, and 1080i Scanning Frequency H-sync. 15 kHz ~ 100 kHz, V-sync. 50 ~ 100 Hz Optical Information Projection Image Size (Diagonal) Adjustable from 33” to 300” Throw Distance 4.3’­–32.8’­ (1.3 m–10.0 m) Projection Lens F1.7–2.1 lens with f26.7 mm–32.0 mm with manual zoom and focus Projection Lamp 300 W Interface Video Input Jack RCA Type x 1 S-Video Input Jack Mini DIN 4 pin x 1...

  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projec- tor, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW902) inside of the projector to detect the internal temperature rising abnormally.

  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.

  • Page 7: Maintenance

    Maintenance Cleaning the Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter becomes clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filter immediately. Clean the filter by following the steps below.

  • Page 8: Lamp Replacement

    Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, top control the Lamp replacement icon appears on the screen and LAMP REPLACE indicator lights yellow. Replace the lamp with a new one promptly. The timing when the LAMP REPLACE indicator LAMP rePLAce should light is depending on the lamp mode.

  • Page 9: Resetting The Lamp Counter

    Maintenance Resetting the Lamp Counter Be sure to reset the Lamp counter after the lamp is replaced. When the Lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the Lamp replacement icon disappears. Lamp counter Press the MENU button to display the On-Screen Menu. Use the Point 7 8 buttons to move the red framed pointer to the Setting Menu icon.

  • Page 10: Cleaning

    Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.

  • Page 11: Security Function Notice

    Security Function Notice Security Function Disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.

  • Page 12: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
  • Page 13 Mechanical Disassembly x Main, AV Board, Rear Panel and Fans Board removal 1. Remove the Main board. 2. Remove the Rear panel. 3. Remove AV board. 4. Remove fans (FN901, FN902, FN906). Main board Rear panel (T3x6)(Black)x2 (M2.5x6)x5 AV board (M2.5x6) (T3x6)x2 FN901...
  • Page 14 Mechanical Disassembly c Optical unit, Temp., Line Filter board,Fans removal 1. Remove the Optical unit. 2. Remove Screw (T3x8) and 4 hooks on the duct and then remove the Duct. 3. Remove the Line filter board and Temp. board. 4. Remove fans and SP901. (T3x8)x5 Optical unit Projection lens...
  • Page 15 Mechanical Disassembly v Power, Ballast, Lamp Cover Sw Board, Thermal Sw(SW902) removal 1. Remove the Power board. 2. Remove the Ballast board. 3. Remove the Lamp cover switch board and thermal switch (SW902). Isolation sheet (2 sheet) (T3x6) Power board (T3x6)x2 Ballast board Lamp cover...

  • Page 16: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disas- sembly”. Disassembly requires a 2.0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
  • Page 17 Optical Parts Disassembly c Relay lens disassembly (M2.5x5)x2 Relay lens Ass'y Spring Relay lens Fig.3 v Polarized glass-in disassembly (M2.5x5)x1 Polarized glass-in Ass'y Film sheet Polarized glass Hooks * Mount the polarized glass as the film at- tached side faces the Fig.4 prism side.
  • Page 18 Optical Parts Disassembly b LCD Panel/Prism Ass’y removal LCD Panel/ (M2.5x4)x2 Prism Ass’y (M3x10) (Bottom side) Fig.5-1 IMPortANt NotIce on Lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
  • Page 19 Optical Parts Disassembly Panel Type Check There are 2 types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
  • Page 20 Optical Parts Disassembly n Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film attached side faces the LCD panel side. (M2x2) (Green) Pre-Polarized Glass(G) Polarized Glass(G) (red) (M2x2) Pre-Polarized Glass(B) Film Polarized Glass(R) Polarized Glass(B) Fig.6 (Blue) m Optical unit top removal 1.

  • Page 21: Locations And Directions

    Optical Parts Disassembly , Locations and Directions Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Integrator lens (OUT) tion and direction as shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B)

  • Page 22: Adjustments

    Adjustments Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts Polarized Glass Lcd/ Integrator relay Power Board Main Board Prism Ass’y Lens (out) Lens (out) Contrast Adjustment R-Contrast adjustment ● G-Contrast adjustment ● B-Contrast adjustment ●...

  • Page 23: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a 2.0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a 2.0mm hex wrench and a slot screwdriver.

  • Page 24: Integrator Lens Adjustment

    Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...

  • Page 25: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...

  • Page 26: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLect button To enter the “Service Mode”, press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLect button Select the adjustment group no.

  • Page 27: Circuit Adjustments

    Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.
  • Page 28 Electrical Adjustments Gain adjustment [Pc] x Panel Type Check and Setting 1. Enter the service mode. * Before setting, you need to check which type of LCD pan- 2. Receive the 16-step grey scale computer signal with computer1 [rGB] el is placed on the projector according to the item "LCD mode.

  • Page 29: Common Center Adjustment

    Electrical Adjustments Gain adjustment [component] n Common Center adjustment 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale 480i-component signal computer2 [component] 2. Receive the 50%-Whole Gray computer signal with with mode. tP35G computer1 [rGB] mode.
  • Page 30 Electrical Adjustments . 50% White adjustment [Video] 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- Video[Video] nal with mode. tP35G 3. Connect an oscilloscope to test point “ ” (+) and chassis ground (-). 4.

  • Page 31: Test Points And Locations

    Electrical Adjustments Test Points and Locations MAIN BoArd -31-...

  • Page 32: Service Adjustment Data Table

    Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
  • Page 33 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 162 PreCoast YCbCr 1080i 60Hz 0 - 63 163 PostCoast YCbCr 1080i 60Hz 0 - 63 164 PreCoast YCbCr 1080i 50Hz 0 - 63 165 PostCoast YCbCr 1080i 50Hz 0 - 63 166 PreCoast YCbCr 1035i 0 - 63 167 PostCoast YCbCr 1035i...
  • Page 34 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 47 Noise Reduction (Time) Effective only for N.R L1 0 Noise Pixel Range <NSRANGEY> / <NSRANGEUV> 0 - 2 1 Noise Region 0 <NSREGIONY0> / <NSREGIONUV0> 0 - 1023 2 Noise Region 1 <NSREGIONY1>...
  • Page 35 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 13 B-ReferH 1023/1023 0-1023 Scan Direction (Front/Rear) 14 B-ReferL 336/336 0-1023 Scan Direction (Front/Rear) 15 DXOutR 0-1023 16 DXOutG 0-1023 17 DXOutB 0-1023 18 H_Change_Pos 0-256 19 SH_Base 0-4095 20 NRG_Pos 0-128 21 NRG_Width 0-255...
  • Page 36 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 82 G-Min 0-1023 83 G-Mid2 0-1023 84 G-Mid1 0-1023 85 G-Max 0-1023 86 B-Min 0-1023 87 B-Mid2 0-1023 88 B-Mid1 0-1023 89 B-Max 0-1023 90 H-OutPos 0-2047 91 OutAreaLv 0-1023 92 FlickerAdj not used 93 FRC_Bit...
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 151 R-DCOffset-P9 0-511 152 R-DCOffset-P10 0-511 153 R-DCOffset-P11 0-511 154 R-DCOffset-P12 22 / 22 0-511 155 G-DCOffset-PGain 0-255 156 G-DCOffset-P1 4 / 4 0-511 157 G-DCOffset-P2 0-511 158 G-DCOffset-P3 0-511 159 G-DCOffset-P4 0-511 160 G-DCOffset-P5...
  • Page 38 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 7 ANGLE 2 COUNT 1 - 10 8 BLIND SECTOR 1 0 - 1024 9 BLIND SECTOR 3 0 - 1024 10 BLIND SECTOR BIAS 0 - 1024 Group 200 Option 0 Logo Prohibition (Forced No Brand) Logo Prohibition (0: Menu, 1: Forced, 2: 0 - 2 Effective after AC On...
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Luminance Level 5 Data for Dimmer: Dim 4 DIMMER_CTRL_LEVEL5 0 - 255 Level 5 at the less than the Value Luminance Level 6 Data for Dimmer: Dim 5 DIMMER_CTRL_LEVEL6 0 - 255 Level 6 at the less than the Value Luminance Level 7 Data for Dimmer: Dim 6 DIMMER_CTRL_LEVEL7...
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Temp. C-A to judge the Temp Error at Normal 14 Temp C-A Warning (Eco) 0-100 (Clogging Det.) 15 Temp A Warning Offset (Temp) 0-100 Offset of Temp Error (Temp.) Error Setting Value is increased XC at the 16 Temp B Warning Offset (Temp) 0-100 below condition...
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 2 Fan1 Speed Gain 0-255 3 Fan2 Speed Gain 0-255 Additional Fan Speed of Min at Lamp Voltage Down (unit: 0.1V) 4 Fan3 Speed Gain 0-255 5 not used 9999 0-255 Group 257 Fan Dimmer Setting Dimmer Avarage measurement Time...
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 3 Fine Phase Do Phase Adj after Total Dot Adj. 0 - 1 0: Executes Fine Phase, 1: Not Execute 4 BLKDET Black Level Detection Area 0 - 3 0: Effective All Bit, 5 PHASEMSK Phase Detection Filter 0 - 3...
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 4 Disp Line 0 ~ 4095 Group 525 YCbCr (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 * Read only 1 Disp Dots 1248 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch...
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 545 RGB Video (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 1 Disp Dots 1246 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095...

  • Page 45: Chassis Block Diagrams

    Chassis Block Diagrams Chassis over view PW_TXD/PW_RXD 124,368 IRRCVR0 331,164 IC5301 SYNC SEP. <BA7078> IC5031 AUDIO OUTPIT IC5201 <LM4889> PC1/PC2-SW <AN5870> IC5001 AUDIO CONTROL <NJW1141> IC4001 BUFFER AUDIO -45-...

  • Page 46: System Control

    Chassis Block Diagrams System control IC891 INVERTER <MH74LVC> IC3501 <M62334> IC301 SCALER <PW190> -46-...

  • Page 47: Lamp Control

    Chassis Block Diagrams Lamp control -47-...

  • Page 48: Audio Circuit

    Chassis Block Diagrams Audio circuit -48-...

  • Page 49: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC651 POWER OSC. <STR-Z2156> IC601 P.F.CONTROL <FA5502> BLAST_AC FAN_ERR IC301 SCALER <PW190> -49-...

  • Page 50: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN903 S15.5V FAN_A D3621 D3613 Q7811 FN904 IC7811 D3622 Q7813 FN905 D3623 TPFANB Q7862 FN901 FAN_B D3626 FN902 D3614 Q7861 IC7861 Q7803 D3627 Q7864 FN906 D3627 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR TPFANC Q7842...

  • Page 51: Iic Bus Control Circuit

    Chassis Block Diagrams IIC bus control circuit DSub15 DSub15 -51-...

  • Page 52: Troubleshooting

    Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators LAMP Projector condition PoWer WArNING rePLAce red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is preparing for stand-by or the projection lamp is being cooled down.

  • Page 53: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting , the symptom indicates that the primary power supply circuit does not operate properly.

  • Page 54: No Picture

    Troubleshooting No Picture Check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R1. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC2501, IC2531, IC2561, IC401, IC301 and peripheral circuits.

  • Page 55: No Sound

    Troubleshooting No Sound Check following steps. check if the audio sig- Check IC5001 and peripheral circuit. nal is observed at pins Check 5V_AUDIO, 9V power supply. 10 and 21 of Ic5001. check if the audio sig- Check IC5031, 5V_AUDIO and peripheral circuit. nal is observed at pins 5 Check the Mute signal at pin 1 of IC5031.

  • Page 56: Control Port Functions

    Control Port Functions Scaler I/O Port Functions (PW190) PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION PORTD7 DDC_SW3 DDC_SW3 DDC_SW3 VS_MCI V-Sync for MCI VS_MCI V-Sync. Input for MCI PORTC5 ON_3.3V 3.3V Power Drive, Power On: H PORTD6 DDC_SW1 DDC_SW1 DDC_SW1...

  • Page 57: Iic Bus D/A Converter Port Functions (M62334)

    Control Port Functions PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION CR_IN CR_IN Compornent Video (CR) Input SCART_CV SCART_CV Composite Video Signal Input for SCART S-Y Signal Input Y_IN Y_IN Compornent Video (Y) Input SMUXIN1 SOG MUX input Ch1 Sync on Green Signal Input SMUXIN0 SOG MUX input Ch0...

  • Page 58: Waveform

    Waveform VIdeo signal <VIdeo> HSYNc signal VSYNc signal HSYNc signal <tPdHS> VSYNc signal <tPdVS> r-S&H signal <tP35r> G-S&H signal <tP35G> B-S&H signal <tP35B> -58-...

  • Page 59: Ic Block Diagrams

    IC Block Diagrams ● AN5870 <Signal Switch, IC5201> ● BA7078 <Sync Separator, IC5301> -59-...
  • Page 60 IC Block Diagrams ● FA5502 <P.F. Control, IC601> ● FA7711 <DC-DC Converter, IC5801> -60-...
  • Page 61 IC Block Diagrams ● HIN202EIB <RS-232C Driver, IC3801> ● L3E06150 <D/A, S/H-LCD Driver, IC501, IC531, IC561> -61-...
  • Page 62 IC Block Diagrams ● L3E07110 <LCD Driver & Gamma Correction, IC401> ● L3E01060 <Level Shift, IC2501, IC2531, IC2561> -62-...
  • Page 63 IC Block Diagrams ● LM4889 <Audio Output, IC5031> ● M62334 <DAC, IC3501> -63-...
  • Page 64 IC Block Diagrams ● NJW1141 <Audio Control, IC5001> ● PW190 <Scaler, IC301> -64-...
  • Page 65 IC Block Diagrams ● Str-Z2156<Power oSc, Ic651> -65-...

  • Page 66: Electrical Parts List

    KL6-XU10000 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.

  • Page 67: Electrical Parts Location

    KL6-XU10000 Electrical Parts List Electrical Parts Location ● Assemblied Boards Temp Board AV Board Line Filter Board R/C Board Lamp Cover SW Board A901 Ballast Board Power Board ● Out Of Circuit Board LF901 FN903 Noise Filter Cooling Fan FN904 FN907 Cooling Fan Cooling Fan...

  • Page 68: Electrical Parts List

    KL6-XU10000 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 163 1516 TR 2SA1179N-M6-TB 305 173 9618 TR 2SA1235A1E ASSEMBLIED BOARDS 305 173 9717 TR 2SA1235A1F Q652...
  • Page 69 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description C656 303 342 3313 CERAMIC 0.1U K R673 301 162 3711 MT-GLAZE 4.7K JA 1/10W C657 303 218 8817 CERAMIC 220P K R674 301 256 2613 MT-GLAZE 2.4K JA 1/10W C658...
  • Page 70 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description 307 223 8312 PC TLP421F(D4-GR-TP4) L2061 945 086 7454 FILTER,EMI 50MHZ PTH601 308 037 5600 THERMISTOR NTH11D8R0LC L2062 945 086 7454 FILTER,EMI 50MHZ PTH652 308 061 3900 PRF18BC471QB1RB DIODE D2031...
  • Page 71 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 173 9915 TR 2SC3928A1S 305 015 8925 TR 2SC2812-L7-TB 305 163 1615 TR 2SC2812N-L6-TB0 Q5036 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 173 9816 TR 2SC3928A1R...
  • Page 72 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description Q684 305 014 4512 TR 2SC2412K T146 R 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179-M6-TB 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812-L6-TB 305 002 6927...
  • Page 73 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description IC1371 310 479 4004 IC TC7WBD125AFK C1547 303 276 1911 CERAMIC 22P J IC1391 310 538 4907 IC 24LC64T-I/SNG C1548 303 276 1911 CERAMIC 22P J IC301 309 670 8419 IC PW190-10L...
  • Page 74 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description C353 303 409 3426 CERAMIC 0.1U K C2566 303 367 0410 CERAMIC 0.1U K 303 370 1510 CERAMIC 0.1U K C3530 303 398 5415 ELECT 47U M C3531 303 409 3426 CERAMIC...
  • Page 75 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description C5061 303 391 5511 ELECT 10U M C412 303 409 3426 CERAMIC 0.1U K C413 303 409 3426 CERAMIC 0.1U K 303 175 7212 ELECT 10U M C414 303 409 3426 CERAMIC...
  • Page 76 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description C561 303 433 1112 CERAMIC 1U K C5307 303 372 7510 CERAMIC 2.2U K 6.3V C5308 303 409 3426 CERAMIC 0.1U K C5611 303 398 5415 ELECT 47U M C5309...
  • Page 77 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description C5863 303 409 3426 CERAMIC 0.1U K R1046 301 226 1516 MT-GLAZE 0.000 ZA 1/16W C5864 303 306 6510 CERAMIC 8200P K R1047 301 226 1516 MT-GLAZE 0.000 ZA 1/16W C587...
  • Page 78 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description R3509 301 037 5017 MT-GLAZE 0.000 ZA 1/10W R2044 301 225 8110 MT-GLAZE 10 JA 1/16W R2046 301 225 8110 MT-GLAZE 10 JA 1/16W R3511 301 224 8814 MT-GLAZE 100 JA 1/16W R2047...
  • Page 79 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description R5058 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R428 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R429 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5061 301 224 9316 MT-GLAZE 1K JA 1/16W R431...
  • Page 80 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description R5828 301 037 5017 MT-GLAZE 0.000 ZA 1/10W R5317 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5318 301 225 1517 MT-GLAZE 3.9K JA 1/16W R584 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5319...
  • Page 81 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description RB309 945 034 5051 R-NETWORK 22X4 1/32W R7843 301 224 9415 MT-GLAZE 1M JA 1/16W R7846 301 237 2915 MT-GLAZE 51 JA 1/16W 945 037 0824 R-NETWORK 22X4 1/16W R7848...
  • Page 82 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description L4002 945 086 7577 FILTER,EMI 400MHZ D6802 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 L4003 945 086 7577 FILTER,EMI 400MHZ D6803 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 L4004 945 086 7577 FILTER,EMI 400MHZ...
  • Page 83 KL6-XU10000 Electrical Parts List Key No. Part No. description Key No. Part No. description XL1033 945 086 7577 FILTER,EMI 400MHZ XL1034 945 086 7560 FILTER,EMI 200MHZ XL1036 945 086 7560 FILTER,EMI 200MHZ 610 331 6048 ASSY,PWB,R/CS. KL6A CAPACITOR C2901 303 433 1112 CERAMIC 1U K C2902...

  • Page 84: Mechanical Parts List

    KL6-XU10000 Mechanical Parts List Cabinet Parts Location -84-...

  • Page 85: Optical Parts Location

    KL6-XU10000 Mechanical Parts List Optical Parts Location Integrator Lens-In (Integrator-In) Relay Lens-Out (Relay-out) -85-...
  • Page 86 KL6-XU10000 Mechanical Parts List Polarized Glass-In (Polarized-in-R) (Polarized-in-G) (Polarized-in-B) Projection Lens (Projection) -86-...
  • Page 87 KL6-XU10000 Mechanical Parts List Prism/LCD Panel Assy (Green) L02-4 L02-2 (red) L02-5 L02-1 L02-3 (Blue) (Prism/LCD panel Ass'y) -87-...
  • Page 88 KL6-XU10000 Mechanical Parts List In the Optical Unit -88-...

  • Page 89: Mechanical Parts List

    KL6-XU10000 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description CABINET PARTS 610 331 6413 ASSY,STAND LEG-KM6A 610 331 6833 BUTTON-KM6A 610 332 1066 CABINET TOP-KL6A 610 332 7785 CABINET FRONT-KL6A...
  • Page 90 SANYo electric co., Ltd. (KL6A) Nov. 2006 DC 350 Printed in Japan...

  • Page 91: Diagrams & Drawings

    PLC-XU100 KL6-XU10000 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KL6-Xu10000, model PLc-Xu100. File with the service manual No. SM5110823-00 Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.

  • Page 92: Parts Description And Reading In Schematic Diagram

    KL6-XU10000 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
  • Page 93 KL6-XU10000 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● Ic...

  • Page 94: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
  • Page 95 Schematic Diagrams PROJECTION LENS 1AV4Z10B33200 A901A 1AA4W POWER 380V 47701 LAMP LP900 BALLAST SW902 PTH651 PTH652 POWER FACTOR CORRECTION S10B5540N DHXAVB026G C650 K6AC R650 (TERMOSTAT_SW) (T601,Q601,Q602,D604,IC601) (100°C) J10B1010N 25KK 1/10GJ 9.1KC 0.1GQ K6AC_1A K6AC_1B Q652 A901 METAL Q651 D654 FB601 R647 1AV4U20C04300 HALIDE LAMP...
  • Page 96 K10A R1030TM J11B8382N 1/10GZ0C K10A_1 K10A_R K10A_2 K10A_G K10A_12 K10A_3 COMPUTER IN 1 K10A_B K10A_H K10A_13 K10A_14 K10A_V K10A_15 5VPC_A VGA-HDCP MEMORY IC8101 5VPCDDC_A 24LCSS22A/SN TEST C8101 16KK0.1MN DDC-SW R8133 1/16GZ0A SDA2_5V FROM IC301 (PW190) SCL2_5V R8134 1/16GZ0A R8131 1/16GZ0A 5VPCDDC_A D8101 02DZ12YG...
  • Page 97 S3.3VPW IC1351 R357 R358 TC7WBD125AF SDATA S3.3VPW R1351 R1352 TO GAMMA,S/H 1/16GJ10KA 1/16GJ10KA R1354 R1353 1/16GJ3.3KA 1/16GJ3.3KA SCL2_5V TO HDCP-ANALOG DDC SDA2_5V C1351 BUS-SW 16KK0.1MN DCLK DB[0-9] DG[0-9] DR[0-9] IC1371 TC7WBD125AF C1371 16KK0.1MN 1 %%oOE1 R1376 %%oOE2 1/16GJ4.7KA DDC_SW1 S3.3VPW R314 1/16GZ0A DDC_SW1...
  • Page 98 R438 1/16GZ0A 3.3VGA R472 R471 1/16GZ0A FROM IC301 (PW190) IRM_RST C471 10KK1MN R461 1/16GJ100A SDATA C461 R462 1/16GJ100A FROM IC301 (PW190) SCLK C462 401Y20 R463 401A20 1/16GJ100A R436 C463 SHENB DIRXG ENBX4B R437 1/16GZ0A DIRY ENBX2B STSQOB DIRXGN ENBX2G DIRXBN DB[0] DB[0-9] DG_DIRX...
  • Page 99 R3509 C3508 1/10GZ0.0 25EM 473T 15V_PB 15V_PNL R2516 1/16GZ0A C3509 25KK1BB C3500 DB_DIRX DB_ENBY2 25EM K35B 473T J11EA365G DB_FRP FROM IC401 DB_ENBY1 (7110) TE3501 FROM IC401(7110) J30B1640G DB_SHCLK DB_CLY DB_XFR DB_DY C3501 C515 16KK0.1MN LCCOM 16KK0.1MN R520 R2517 C3502 K35B35 C516 VDDY 1/10GZ0.0...
  • Page 100 FAN_A FAN_B FAN_C R6863 Q6846 1/16GJ 2SA1203Y 1.5KA EXHAUST EXHAUST EXHAUST INTAKE R6864 1/16GJ G-PANEL R-PANEL FRONT LAMP POWER LAMP B-PANEL 4.7KA S1.8VPW FN906 FN901 FN902 FN903 FN904 FN905 FN907 R6865 Q6847 52X15mm 60X25mm 60X15mm 1/16GJ R6866 1/16GJ 4.7KA J10EG D6831 LAMP REPLACE(Y) J10EG J10EG...
  • Page 101 Printed Wiring Board Diagrams ! cAutIoN LINe FILter ( SIde:A) LINe FILter (SIde:B) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
  • Page 102 MAIN (SIde:A) TEMP. “K48E” FB3623 R9883 R9882 1AA4B10C5590A FN906 R9620 R9612 A SIDE(1st Reflow) R9613 C9602 R5622 R4866 A30C5 C9604 FN905 IC9601 Q9601 IC9603 R9624 R9614 D8751 R9606 R9623 TWAR_LED SC5608 IC8701 R9602 R9617 TREP_LED Q4860 TP8107 D3623 R9618 C5619 R9603 R8757 C5781...
  • Page 103 MAIN (SIde:B) POWER LAMP BALLAST “K6R” UNIT Q9602 R9626 R9622 R8773 D8713 Q8753 R8779 R8778 IC9602 D8704 R9621 R9604 D3624 FB606 C5617 FB603 Q684 C5618 C5616 FB609 R689 FB607 FB602 L6801 C5608 C8705 FB3624 C8700 Q8701 R409 R/CS R8833 R5601 D8700 C8833 RB422...
  • Page 104 PoWer (SIde:A) PoWer (SIde:B) C611 C683 C685 R684 C681 T601 C683 C691 C611 C685 L616 L611 1AA4B10C5660A T602 L614 R679 B SIDE D681 D682 D682 D681 FB601 L603 L603 T601 FB601 MAIN A30C5 “K8R” R648 R650 PC602 Q602 Q601 Q601 Q602 D654 D604...

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