Graco Magnum X5 Repair And Parts Manual
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Graco Magnum X5 Repair And Parts Manual

Airless sprayers
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See also: Owner's Manual , Operating Manual
Repair and Parts
™
™
X5
, X7
, ProX7
- For portable spray applications of architectural paints and coatings. For professional use
only-
Models 262800, 262805, 261815, 261820
See page 3 for model and series information including
dispense rate, recommended hose length, guns, and
maximum working pressure.
IMPORTANT SAFETY INSTRUCTIONS.
Read all warnings and instructions in this manual.
Save these instructions.
Related Manual
312001
M
AGNUM
Model: 262800
Series A, B, C, D
ti11304a
M
AGNUM
Model: 262805
Series A, B, C
ti11305a
™
™
& ProX9
X5
X7
Airless Sprayers
X5 and X7 Models ONLY: Use water based or
mineral-spirit type material only. Do not use materials
having flash points lower than 70°F (21°C). This
includes, but is not limited to, acetone, xylene,
toluene, or naptha. For more information about your
material request MSDS from distributor or retailer.
M
ProX7
AGNUM
Model: 261815
Series A
ti9369a
M
ProX7
AGNUM
Model: 261815
Series B
ti9369b
Visit our website;
http://M
.Graco.com
AGNUM
312667K
M
ProX9
AGNUM
Model: 261820
Series A
ti9368a
M
ProX9
AGNUM
Model: 261820
Series B
ti16976a
EN

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Summary of Contents for Graco Magnum X5

  • Page 1 Repair and Parts Visit our website; http://M .Graco.com AGNUM 312667K ™ ™ ™ ™ , X7 , ProX7 & ProX9 Airless Sprayers - For portable spray applications of architectural paints and coatings. For professional use only- Models 262800, 262805, 261815, 261820...

  • Page 2: Table Of Contents

    Motor Diagnostics (ProX7 and ProX9) ..25 Graco Standard Warranty ....50 Pressure Control Switch Diagnostics ..26...

  • Page 3: Specifications

    Specifications Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials.

  • Page 4: Only)

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer back to these warnings. Additional, product specific warnings may be found throughout the body of this manual where applicable.
  • Page 5 • Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3000 psi. Use Graco replacement parts or accessories that are rated a minimum of 3000 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
  • Page 6 Warnings WARNING WARNING WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
  • Page 7 Warnings WARNING WARNING WARNING WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS’s to know the specific hazards of the fluids you are using. •...

  • Page 8: Component Identification

    Component Identification Component Identification Airless spray gun Sprays fluid. Power switch Turns sprayer ON and OFF. Increases (clockwise) and decreases (counter-clockwise) fluid pres- Pressure control knob sure in pump, hose, and spray gun. To select function, align symbol on pressure control knob with setting Setting Indicator indicator, page 11.
  • Page 9 Component Identification ti9724a ti9346a ti9670a ti9368a ti9669a ProX Series A shown ti16978a ti16977a V (SG3) V (SG2) ti9667a 312667K...

  • Page 10: Installation

    Installation Installation Grounding and Electric NOTE: Smaller gauge or longer extension cords may reduce sprayer performance. Requirements Fluid supply container: follow local code. Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.

  • Page 11: Operation

    Operation Operation Pressure Relief Procedure See Operation manual 312001 for basic information on Follow this Pressure Relief Procedure whenever you sprayer set-up, flushing, and storage. stop spraying and before cleaning, checking, servicing, or transporting equipment. Trigger Lock 1. Turn power switch OFF and unplug Always engage the trigger lock when you stop spraying power cord.

  • Page 12: General Repair Information

    General Repair Information General Repair Information To reduce risk of serious injury, including electric shock: • Do not touch moving or electric parts with fingers or tools while testing repair. • Unplug sprayer when power is not required for test- Flammable materials spilled on hot, bare, motor could ing.

  • Page 13: Basic Troubleshooting

    Basic Troubleshooting Basic Troubleshooting Check everything in this Basic Troubleshooting table before you bring the sprayer to a Graco/M authorized AGNUM service center. Problem Cause Solution Power switch is on and sprayer is Pressure is set at zero pressure. Turn pressure control knob clockwise plugged in, but motor does not run, to increase pressure setting.
  • Page 14 312001. AutoPrime may need replacement. Turn power switch ON and listen for “tap” in pump. If you do not hear “tap”, AutoPrime is damaged. Take sprayer to Graco/M authorized AGNUM service center. Inlet valve check ball or seat is dirty Remove inlet fitting.
  • Page 15 Make sure suction tube clamp is on hose. Replace suction tube if cracked or damaged. Prime/Spray Valve is worn or Take sprayer to Graco/M AGNUM obstructed with debris. authorized service center. Pump check ball is stuck. Read Pump does not prime section in Troubleshooting, page 14.
  • Page 16 Basic Troubleshooting Problem Cause Solution Pressure is set at maximum but Spray tip is clogged. Unclog spray tip, see Operation cannot achieve a good spray pattern. manual 312001. Reversible spray tip is in UNCLOG Rotate arrow-shaped handle on position. spray tip so it points forward on gun. Spray tip is too large for sprayer.
  • Page 17 Basic Troubleshooting Problem Cause Solution Fan pattern varies dramatically while Pressure control switch is worn and Take sprayer to Graco/M AGNUM spraying. causing excessive pressure authorized service center. variation. Sprayer does not turn on promptly when resuming spraying. Cannot trigger spray gun.

  • Page 18: Advanced Troubleshooting

    Advanced Troubleshooting Advanced Troubleshooting See Basic Troubleshooting first, page 13 for problems that are more easily remedied. General Problem: Motor Does Not Operate Specific Problem Cause Solution Power switch is on and sprayer See Basic Troubleshooting, is plugged in; pump does not page 13.
  • Page 19 Advanced Troubleshooting Specific Problem Cause Solution Basic electrical problems. Motor overheated. Allow motor to cool for 45 minutes. Retry. Electrical outlet is damaged. Reset building circuit breaker or replace fuse. Try another outlet. Check electric supply with volt meter. Meter must read 85 to 130V AC.
  • Page 20 Advanced Troubleshooting Specific Problem Cause Solution Sprayer Wiring Problems Sprayer power cord damaged. Unplug sprayer power cord. Disconnect black power cord wire at power NOTE: Remove enclosure switch. mounting screws and pull enclosure away from drive Unplug in-line connection white cord wire. housing.

  • Page 21: General Problem: Circuit Breaker Is Tripping

    Advanced Troubleshooting General Problem: Circuit Breaker is Tripping Specific Problem Cause Solution Building circuit breaker opens Sprayer electrical wiring is Repair or replace any damaged wiring or as soon as sprayer is turned pinched or insulation is terminals. Securely reconnect wires. damaged.

  • Page 22: General Problem: Erratic Motor Operation

    Advanced Troubleshooting General Problem: Erratic Motor Operation Specific Problem Cause Solution Sprayer quits after running for Building circuit is overloaded. Remove other loads from building circuit or find 5 to 10 minutes another circuit that has less load. See Grounding and Electric Requirements, page 10.

  • Page 23: General Problem: Low Or Fluctuating Output

    Advanced Troubleshooting General Problem: Low or Fluctuating Output Specific Problem Cause Solution See Basic Troubleshooting, Pump cycles, but output is low or surging. page 13. Worn or obstructed inlet and Check for worn pump valves as follows: outlet valves. Prime sprayer with paint. Turn the Prime/Spray valve to SPRAY position.

  • Page 24: General Problem: Excessive Pressure Build Up

    Advanced Troubleshooting Specific Problem Cause Solution Motor runs and pump cycles, Intake valve or outlet valve is Remove and clean inlet valves and outlet valves. Replace if necessary. See List of Kits, page 28. but pressure does not build up. not seating properly.

  • Page 25: Motor Diagnostics (X5 And X7)

    Motor Diagnostics (X5 and X7) Motor Diagnostics (X5 and X7) If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/4 in. (6.4 mm) replace the motor using Motor Kit, page 28. Setup 1. Unplug power cord and Relieve Pressure, page 11. 5.

  • Page 26: Pressure Control Switch Diagnostics

    Pressure Control Switch Diagnostics Pressure Control Switch Diagnostics ProX7, ProX9, X5, and X7 If pressure control switch diagnostics reveal a damaged pressure control, replace it with the correct Pressure Con- trol Switch Kit, see page 28. X5 and X7 sprayers have different pressure control kits because stall pressure is pre- set at the factory.

  • Page 27: Control Board Diagnostics (Prox7 And Prox9)

    Control Board Diagnostics (ProX7 and ProX9) Control Board Diagnostics (ProX7 and ProX9) NOTE: Check for motor problems before replacing control board. A damaged motor may burn out a good control card. Check for a damaged control board or pressure control 7.

  • Page 28: List Of Kits (Series A)

    List of Kits (Series A) List of Kits (Series A) Kit Number Models Kit Description 289107 X5, X7, ProX7, ProX9 AutoPrime 288706 X5, X7 Control Board 288705 ProX7 Control Board 288900 ProX9 Control Board 244035 X5, X7, ProX7, ProX9 Drain Tube Diffuser 289680 Enclosure (includes labels and screws) 289681...

  • Page 29: List Of Kits (Series B, C, D)

    List of Kits (Series B, C, D) List of Kits (Series B, C, D) Kit Number Models Kit Description 289107 X5, X7, ProX7, ProX9 AutoPrime 16E829 X5, X7 (Series B, C, D) Control Board 288705 ProX7, ProX9 Series B Control Board 288900 ProX9 Series A Control Board...

  • Page 30: Parts

    KIT, housing cover (includes 1a, 1b) (includes 1a, 41a, 41b) 120724 SCREW 41a▲ 15E072 LABEL, identification 15R605 LABEL, Magnum X5, front 115477 SCREW, mach, torx, pan hd 244266 KIT, pressure control, (includes 7a, 7b) 260212 SCREW, hex washer hd, thd form...
  • Page 31 Parts X5 Model 262800 (Series A) ti11318a 312667K...
  • Page 32 Parts X5 Model 262800 (Series A) ti11319b 312667K...

  • Page 33: X5 Model 262800 (Series B, C, D)

    16E833 KIT, housing cover (includes 1a, 1b) 16E830 KIT, enclosure, X5 120724 SCREW (includes 1a, 41a, 41b) 15R605 LABEL, Magnum X5, front 41a▲ 15E072 LABEL, warning 244266 KIT, pressure control (includes 7a, 7b) 115477 SCREW, mach, torx, pan hd 15A464...
  • Page 34 Parts X5 Model 262800 (Series B, C, D) ti11318c 312667K...
  • Page 35 Parts X5 Model 262800 (Series B, C, D) ti17895a 312667K...

  • Page 36: X7 Model 262805 (Series A)

    Parts X7 Model 262805 (Series A) Part Description Part Description 120093 SCREW, self drilling 289682 KIT, housing cover, includes 1a, 1b 260212 SCREW, hex washer hd, thd form 120724 SCREW 15R587 SHELF, motor 15R606 LABEL, Magnum X7, front 262012 KIT, left leg, X7, includes 2 screws 47a 244267 KIT, pressure control, includes 7a, 7b 260212...
  • Page 37 Parts X7 Model 262805 (Series A) ti11320a 312667K...

  • Page 38: X7 Model 262805 (Series A)

    Parts X7 Model 262805 (Series A) ti11321b 312667K...

  • Page 39: X7 Model 262805 (Series B, C)

    Parts X7 Model 262805 (Series B, C) Part Description Part Description 121481 NUT, U-type, tinnerman 16E833 KIT, housing cover (includes 1a, 1b) 120093 SCREW, self drilling 120724 SCREW 112689 SCREW, button hd, thd form 15R606 LABEL, Magnum X7, front 16D683 FRAME, X7 and LTS17 244267 KIT, pressure control (includes 7a, 7b)

  • Page 40: X7 Model 262805 (Series B, C)

    Parts X7 Model 262805 (Series B, C) ti11320b 312667K...

  • Page 41: X7 Model 262805 (Series B, C)

    Parts X7 Model 262805 (Series B, C) ti11321b 312667K...

  • Page 42: Prox7 And Prox9 Models 261815 And 261820 (Series A, B)

    Parts ProX7 and ProX9 Models 261815 and 261820 (Series A, B) Ref. Part Description Qty. Ref. Part Description Qty. 288900 KIT, control, ProX9, Series A 15J632 LEG, Series A 244267 KIT, pressure control, includes 62a, 62b 15J633 SUPPORT, frame, Series A 15K530 LABEL, control 15J641...
  • Page 43 Parts ProX7 and ProX9 Models 261815 and 261820 (Series A and B) Series A Only ti9503b 312667K...

  • Page 44: Prox7 And Prox9 Models 261815 And 261820 (Series A)

    Parts ProX7 and ProX9 Models 261815 and 261820 (Series A) ti9504b 312667K...

  • Page 45: Prox7 And Prox9 Models 261815 And 261820 (Series B)

    Parts ProX7 and ProX9 Models 261815 and 261820 (Series B) ti16979a 312667K...

  • Page 46: Wiring Diagrams

    Wiring Diagrams Wiring Diagrams X5 and X7 Models 262800 and 262805 (Series A) Ref 67a Thermal Switch 1 ti11322c 1 When assembling motor to pump housing, make sure Thermal Switch is positioned on top as shown above. 312667K...
  • Page 47 Wiring Diagrams X5 and X7 Models 262800 (Series B, C, D) and 262805 (Series D, C) ON/OFF SWITCH POWERCORD BLACK WIRE POWERCORD AUTO PRIME WHITE WIRE POWERCORD GREEN WIRE WHITE Ref 67a BOARD WIRE CHASSIS GROUND PRESSURE SWITCH WIRING DIAGRAM ti15763a 312667K...

  • Page 48: Prox7 And Prox9 Models 261815 And 261820

    Wiring Diagrams ProX7 and ProX9 Models 261815 and 261820 ti9505a 312667K...

  • Page 49: Technical Data

    Technical Data Technical Data AGNUM AGNUM AGNUM (Series A - C) (Series D) (SeriesC) Working pressure range 0-2800 psi 0-3000 psi 0-3000 psi (0-19 MPa, (0-21 MPa, (0-21 MPa, 0-193 bar) 0-207 bar) 0-207 bar) Electric motor 9.0A 9.0A 9.0A (open frame, universal) (open frame, universal) (open frame, universal)
  • Page 50 Technical Data ProX7 ProX9 ProX9 AGNUM AGNUM AGNUM (Series A, B) (Series A) (Series B) Working pressure range 0-3000 psi 0-3000 psi 0-3000 psi (0-21 MPa, (0-21 MPa, (0-21 MPa, 0-207 bar) 0-207 bar) 0-207 bar) Electric motor 5.8A (open frame, 9.4A (open frame, permanent magnet DC) permanent magnet DC)
  • Page 51 Notes Notes 312667K...

  • Page 52: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Magnum x7Magnum prox7Magnum prox9

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