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Yerf-Dog ROVER Owner's Manual

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Yerf-Dog ROVER CUV Owners Manual
www.yerf-dog.com
Page 1
Revision A - 6/04 • Manual #06433
Model # 34801
For questions in USA, 888-926-6554

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  • Page 1 Yerf-Dog ROVER CUV Owners Manual www.yerf-dog.com Page 1 Revision A - 6/04 • Manual #06433 Model # 34801 For questions in USA, 888-926-6554...
  • Page 2 Please fill out and return the warranty registration form located on the back pages of this manual. Yerf-Dog is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 3 FORWARD Thank you for choosing the ROVER by Yerf-Dog. You are about to experience the most practical, well engineered Compact Utility Vehicle (CUV). We expect this vehicle to last for years to come with proper user operation and maintenance. We would like to facilitate this by recommending that you read and follow all proper user operation and maintenance recommendations in this owner's manual.
  • Page 4 This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm. Page 4 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 5: Table Of Contents

    Warranty ..........60 Yerf-Dog ROVER CUV Owners Manual www.yerf-dog.com...

  • Page 6: Safety Details

    Licensed drivers differ in skills, physical abilities, and judgment. Some licensed drivers may not be able to operate a Yerf-Dog ROVER safely. Never allow anyone to operate a Yerf-Dog ROVER who is not a licensed driver or at least 16 years of age or who has not first read this owner’s manual. Never allow anyone to use this vehicle if he or she does not have the ability or judgement to operate it safely in accordance with the warnings and instructions in this manual and on the vehicle itself.
  • Page 7 Allowing either one could result in property damage, personal injury or death. www.yerf-dog.com Page 7 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 8: Decal Placement

    THE LEFT OF THE BRAKE PEDAL MAXIMUM TONGUE WEIGHT - 125 lbs. LOCATED ON LOCATED ON DRIVETRAIN RECEIVER HITCH Page 8 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 9 Disconnect negative battery lead first. LOCATED ON DRIVER SIDE OF VEHICLE UNDER PARK BRAKE LEVER www.yerf-dog.com Page 9 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 10: Vehicle Model Identification

    The ROVER vehicle Serial Number and Engine Serial Number are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required. If your vehicle is stolen these numbers are essential to the recovery and identification of your ROVER vehicle.

  • Page 11: Key Switch

    • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop. Failure to heed this caution could result in damage to the transmission. Yerf-Dog ROVER CUV Owners Manual www.yerf-dog.com Page 11 Revision A - 6/04 •...

  • Page 12: Accelerator Pedal

    Figure 4 Accelerator Pedal WARNING • Do not start or operate a ROVER vehicle with a sticky or improperly operating throttle. A sticky or improperly operating throttle could cause an accident resulting in severe injury or death. • Always contact your Service Center for service repairs whenever throttle problems arise.

  • Page 13: Parking Brake Lever

    HOUR METER The ROVER vehicle is equipped with an hour meter, located on the dash panel to the left of the steering column (Figure 8). The hour meter should be used by the trained technician in order to track vehicle usage and determine when periodic service procedures are required.

  • Page 14: Pre-Operation And Daily Safety Checklist

    Owners: Review the information in this manual with any person who may be operating this ROVER vehicle. It is up to you to instruct other riders in the proper and safe way to operate a ROVER vehicle. Set boundaries and adhere to them, keeping everyone’s safety foremost in your mind. Never allow anyone under 16 (including any children) to operate this ROVER vehicle.

  • Page 15: Driving And Operating Instructions

    Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any problems should be corrected by your ROVER vehicle Retailer/Service Center or a trained technician. • Transmision Gear Shift Lever: Check for proper operation. See Transmision Gear Shift Lever on page 11.
  • Page 16 It is strongly recommended that owners not install any non-Original Equipment Manufacturer (OEM) supplied equipment on a Yerf-Dog ROVER in order to increase its speed or power. Do not make any modification to the Yerf-Dog ROVER for that purpose. Any modification of the vehicle’s original equipment may substantially increase the risk of serious injury or death.

  • Page 17: Cuv Break-In Period

    ROVER VEHICLE BREAK-IN PERIOD The break-in period for your ROVER vehicle is the time it takes for the vehicle to use up the first full tank of gasoline. This break-in period is vital to the efficiency, performance and long engine life.

  • Page 18: Bed Latch

    NOTE: The vehicle is equipped with an automatically engaging prop rod. Never tamper with or alter prop rod assembly or operation. Figure 9 Bed Latch Figure 10 Prop Rod Page 18 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 19: Prop Rod

    Failure to heed this warning may cause vehicle to overturn, possibly resulting in severe personal injury or death. www.yerf-dog.com Page 19 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 20: Towing With The Vehicle

    • Reduce normal driving speed when transporting a vehicle or trailer. Page 20 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 21: Storage

    Use an automotive-type 12-volt battery charger rated at 10 amps or less. 3. Drain and seal the fuel tank. www.yerf-dog.com Page 21 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 22 4. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 42. 5. Perform the Pre-Operation and Daily Safety Checklist on page 14. Page 22 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 23: Maintenance

    Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that result from neglect. Please use the ROVER CUV Pre-Operation and Daily Safety Checklist on page 14 and the following Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working condition.
  • Page 24 Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. Page 24 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 25: Periodic Lubrication Schedule

    Use the following chart to record periodic maintenance work. Maintenance Servicing Servicing Center Remarks Interval Record Date or Person www.yerf-dog.com Page 25 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 26: Engine Oil

    NOTE: Using multi-grade oils (5W-20, 1OW-30, and 1OW-40) will increase oil consumption. Check oil level more frequently when using them. Page 26 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 27: Engine Oil Change

    Figure 14 Oil Filter Cap / O-Ring / Screen / Spring TRANSMISSION OIL CHANGE 1. Run ROVER vehicle for at least five (5) minutes or until warm. Turn off unit and remove the ignition key. 2. Place a suitable container for draining oil beneath the rear of engine.

  • Page 28: Fueling Instructions

    Call a physician immediately. - Eyes: Flush with water for 15 minutes. Call a physician immediately. Page 28 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 29 Before reusing, take the battery to your Service Center for testing and recharging. Figure 17E www.yerf-dog.com Page 29 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 Model # 34801 For questions in USA, 888-926-6554...

  • Page 30: Spark Plug

    The best and safest way to clean your ROVER vehicle is with a garden hose and a pail of mild soap and water (NOTE: Do not use ammonia based products). Use a professional type washing mitten, cleaning the upper body first and the lower parts last.

  • Page 31: Consumer Assembly And Installation

    SOME ASSEMBLY REQUIRED Please carefully follow the following YERF-DOG CUV ROVER assembly instructions. If you prefer, we can arrange for an independent,local service center to assemble your ROVER for you at a minimal assembly cost. Precise manufacturing, assembly and quality care has prepared this ROVER vehicle for use. Before...

  • Page 32: Cargo Box Assembly And Installation

    The Stop on the Prop Rod handle must be on the INSIDE of the bottom rail of the Cargo Base. Page 32 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 33 One washer goes between side wall and gate, the other washer goes over bushing and inserts into hole. www.yerf-dog.com Page 33 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 34: Front Bumper Installation

    Loosen nut on stud as needed to aid in assembly. Page 34 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 35 Step 1 Attach Cross Member to driver and passenger side brush guards using Bolts (#07). Step 1 www.yerf-dog.com Page 35 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 36 Fixed Receptor 5) Place nut on bolt and tighten. 6) Repeat procedure for other seat. Page 36 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 37 The following information is provided to help you identify probable questions you may have about the operation of your ROVER vehicle. See your Service Center with any additional questions you may have. Contact Yerf-Dog Customer Service to find a service center near you - 1-888-926-6554.
  • Page 38 Replaceable Single Element with Intake Battery 12v 175 amps Headlights 12v Single Beam, 35 watt Ignition Key Switch, Capacitive Discharge (CDI) Page 38 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 39 ROVER VEHICLE PARTS LIST Please use this ROVER vehicle parts list with illustrations to correctly identify the quality assembly part(s) required. To order or inquire about replacement parts, please first find the part(s) listed here and have the FFA part number ready when you contact us by any one of the following methods.
  • Page 40 D-5 CYLINDER DESCRIPTION FFA PART # CYLINDER 04839 CYLINDER GASKET 04840 DOWEL PIN 04819 Page 40 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 41: Trouble Shooting Guide

    RUBBER WASHER 04861 6-13 LIFE HOSE OUTLET 04862 6-14 RIGHT HOSE INLET 04863 6-15 PLAIN WASHER 04864 www.yerf-dog.com Page 41 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...

  • Page 42: Vehicle Specifications

    DUCT L. CRANKCASE COVER 04876 BREATHER HOSE CLIP 04877 DUST PROOF RUBBER 04878 8-10 TAPPING SCREW 04855 Page 42 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...

  • Page 43: Replacement Parts List

    14-1-22 BREATHER TUBE 05029 14-1-23 CLIP 05030 14-1-24 BREATHER TUBE ASS’Y 05031 14-2 HEX FLANGE BOLT 05032 www.yerf-dog.com Page 43 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 44 FUEL FILTER ASSY 05044 15-11 FUEL TUBE D 05045 15-12 CLIP 05030 15-13 CLIP 05047 15-14 THROTTLE CABLE 05048 Page 44 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 45 NYLON INSERT LOCK NUT 05060 16-13 HEX WASHER FACE BOLT 05061 16-14 RUBBER CAP 04791 16-15 RUBBER CAP 05063 Yerf-Dog ROVER CUV Owners Manual www.yerf-dog.com Page 45 Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 46 E RING 05106 19-2-7 NYLON INSERT LOCK NUT 05107 19-2-8 SPRING 05108 19-3 HEX FLANGE BOLT 05109 Page 46 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 47 21-13 POWER PORT 04768 21-13-1 RUBBER WASHER 05152 21-14 MAIN KEY SWITCH ASS'Y 04770 21-15 STRAP 05154 Yerf-Dog ROVER CUV Owners Manual www.yerf-dog.com Page 47 Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 48 04661 ASSY; BRUSHGUARD; BLACK W/ HARDWARE 04140 SEAT BACK LEFT 05165 SEAT BACK RIGHT 05166 CONTINUED > Page 48 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 49 04711 DECALS 04681 SEAT BELTS 04679 CABLE TRAY ED BLACK; CUV 04705 4 x 2 DECAL 02287 www.yerf-dog.com Page 49 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 Model # 34801 For questions in USA, 888-926-6554...
  • Page 50 MISCELLANEOUS PARTS FOR 34801 DESCRIPTION FFA PART # ASSY; DUMP BED YELLOW 04400 ASSY; HOOD; YELLOW; CUV 04275 Page 50 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554...
  • Page 51 04771 HEADLIGHT SWITCH; CUV 04769 BOLT; 4MM X 16MM; CUV 05199 WASHER; FLAT; 4MM; CUV 05200 NUT; NYLOCK; 4MM; CUV 05201 SHIFTER MOUNT FACE PLATE; CUV 05310 www.yerf-dog.com Page 51 Yerf-Dog ROVER CUV Owners Manual For questions in USA, 888-926-6554...
  • Page 52 RIVET; 1/8X1/2; BLACK OXIDE; CUV 05193 WASHER; FLAT; 1/8; BLACK OXIDE 05194 CABLE THROTTLE; CUV 04144 ASSY; SEAT FRAME; BLACK 04662 Page 52 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 53 NUT; NYLOCK; 1/4-20; BLACK ZINC 04767 BOLT; 1/2-20X3; GR5; BLACK ZINC 04694 NUT; LOCK; 1/2; CUV 04695 www.yerf-dog.com Page 53 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 54 CABLE; SHIFT; 144”; CUV 04741 WIRE HARNESS; FRONT (UNDER DASH PANEL) 04670 CABLE; SPLITTER (IN FRONT OF FIREWALL) 04665 Page 54 www.yerf-dog.com Yerf-Dog ROVER CUV Owners Manual Model # 34801 For questions in USA, 888-926-6554 Revision A - 6/04 • Manual #06433...
  • Page 55 CABLE; THROTTLE; CUV 04144 PLATE; REAR; FENDER; SUPPORT; CUV 04712 ASSY; WDMT; MAIN FRAME; BLACK; CUV 04654 www.yerf-dog.com Page 55 Yerf-Dog ROVER CUV Owners Manual Revision A - 6/04 • Manual #06433 For questions in USA, 888-926-6554 Model # 34801...
  • Page 56 Warranty service must be performed by a designated service center authorized by Yerf-Dog to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by Yerf-Dog. Warranty service will be performed without charge to the purchaser for parts or labor.

  • Page 57: Warranty

    As the small off-road engine owner, you should however be aware that Yerf-Dog may deny warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

  • Page 58: Yerf-Dog Rover Cuv Owners Manual Www.yerf-Dog.com

    Please use this form to send us any comments on your experience with the Yerf-Dog ROVER CUV. We appreciate your comments. Please Fax, Email or Mail your comments to our Yerf-Dog Customer Service Center. ROVER Feedback Flexible Flyer Wheel Goods 1743 S.

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