Page 1 SERVICE STATION MANUAL 665018 (EN) Beverly Tourer 125...
Page 2 Not all versions/models shown in this publication are available in all countries. The availability of single versions should be checked at the official Piaggio sales network. "© Copyright 2007 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."...
Page 3 SERVICE STATION MANUAL Beverly Tourer 125 This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of Piaggio-Gilera dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures.
Page 5 INDEX OF TOPICS CHAR HARACTERISTICS TOOL OOLING MAIN AINTENANCE TROUBL ROUBLESHOOTING ELE SYS LECTRICAL SYSTEM ENG VE NGINE FROM VEHICLE NGINE SUSP USPENSIONS BRAK SYS RAKING SYSTEM COOL SYS OOLING SYSTEM CHAS HASSIS PRE DE DELIVERY TIME...
Page 6 INDEX OF TOPICS CHAR HARACTERISTICS...
Page 7: Safety Rules
Even though the latter contains no asbestos, inhaling dust is harmful. Maintenance rules - Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or non-conforming spares may damage the vehicle. - Use only the appropriate tools designed for this vehicle.
Page 8: Vehicle Identification
Beverly Tourer 125 Characteristics Vehicle identification To read the chassis prefix, lift the saddle and re- move the lid «A». The engine prefix «B» is stamped near the rear left shock absorber lower support. VEHICLE IDENTIFICATION Specification Desc./Quantity Chassis prefix...
Page 9 Beverly Tourer 125 Characteristics Dimensions and mass VEHICLE EARTHING Specification Desc./Quantity Kerb weight 163 kg ± 5 kg Maximum weight allowed 350 kg Engine ENGINE Specification Desc./Quantity Type Single-cylinder, 4-stroke Cubic capacity 124 cm³ Bore x stroke 57 x 48.6 mm Compression ratio 12 ±...
Page 10: Electrical System
Beverly Tourer 125 Characteristics Specification Desc./Quantity Emission regulations EURO 3 Transmission RANSMISSION Specification Desc./Quantity Transmission Automatic expandable pulley variator with torque server, V- belt, self-ventilating dry automatic centrifugal clutch and trans- mission housing with forced-circulation air cooling. Final reduction Gear reduction unit in oil bath.
Page 11: Wheels And Tyres
Beverly Tourer 125 Characteristics Specification Desc./Quantity Rear brake Ø 260-mm disc brake with hydraulic control activated by han- dlebar left lever. Wheels and tyres WHEELS AND TYRES Specification Desc./Quantity Wheel rim type Light alloy rims. Front rim 16 x 3.50'' Rear rim 16 x 3.50''...
Page 12 Beverly Tourer 125 Characteristics Air gets to the second filter «B» through the opening shown in the figure. Now, the filtered air enters the diaphragm device, and then is channelled to the head. The air passes through a rigid pipe connected to the head and reaches a discharge joint in order to supply oxygen to the unburned gases before the catalytic converter, thus favouring an improved reac- tion of the catalytic converter.
Page 13: Tightening Torques
Beverly Tourer 125 Characteristics Carburettor 125cc Version Kehin KEIHIN CARBURETTOR Specification Desc./Quantity Type Depression carburettor Model CVK 30 Body stamping Tapered pin stamping 304D CUT-OFF device Not present Diffuser Ø 29 Maximum jet Minimum jet Max. air jet Minimum air jet Throttle valve spring 100 ÷...
Page 14: Table Of Contents
Beverly Tourer 125 Characteristics FRAME ASSEMBLY Name Torque in Nm Engine-swinging arm bolt 64 - 72 Chassis-swinging arm pin nut 64 - 72 Spacer locking threaded bushing 13 ÷ 17 Spacer locking threaded bushing lock nut 90 ÷ 110 Frame arm-engine arm coupling pin nut 33 ÷...
Page 15: Cylinder Head
Beverly Tourer 125 Characteristics LUBRICATION Name Torque in Nm Hub oil drainage plug 15 ÷ 17 Oil filter on crankcase fitting 27 ÷ 33 Engine oil drainage plug/mesh filter 24 ÷ 30 Oil filter 4 ÷ 6 Oil pump cover screws 0.7 ÷...
Page 16: Rear Wheel Axle Nut
Beverly Tourer 125 Characteristics (*) The two screws must be tightened to the prescribed torque after having done so with the rear wheel axle nut. Safety locks: see "Pre-delivery operations". (^) Fasten the nuts in two crossed passes. (1) Before fitting the nuts lubricate them with engine oil...
Page 17 Beverly Tourer 125 Characteristics Piston rings ENGINE SEALING RINGS Name Description Dimensions Initials Quantity Compression ring 57 x 1 0.15 ÷ 0.30 Oil scraper ring 57 x 1 0.10 ÷ 0.30 Oil scraper ring 57 x 2.5 0.15 ÷ 0.35...
Page 18 Beverly Tourer 125 Characteristics Fitting clearances Crankshaft/crankcase axial clearance (H): 0.15 ÷ 0.40 mm (when cold) AXIAL CLEARANCE BETWEEN CRANKSHAFT AND CONNECTING ROD Name Description Dimensions Initials Quantity Half-shaft, transmission 16.6 +0-0.05 D = 0.20 - 0.50 side Flywheel-side half-shaft 16.6 +0-0.05...
Page 19 Beverly Tourer 125 Characteristics Slot packing system Characteristic Compression ratio 12 ± 0.5: 1 Measurement «A» to be taken, is a value of piston protrusion. It indicates by how much the plane formed by the piston crown protrudes from the plane formed by the upper part of the cylinder. The further the piston protrudes from the cylinder, the thicker the base gasket to be used (to restore the compression ratio) and vice versa.
Page 20 Beverly Tourer 125 Characteristics Oversizes OVERSIZES Name Description Dimensions Initials Quantity Compression ring 1st 57.2 x 1 0.15 ÷ 0.30 oversize Oil scraper ring 1st 57.2 x 1 0.10 ÷ 0.30 Oversize Oil scraper ring 1st 57.2 x 2.5 0.15 ÷ 0.35...
Page 21 Beverly Tourer 125 Characteristics Product Description Specifications AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid AGIP PERMANENT SPEZIAL coolant Monoethylene glycol-based antifreeze...
Page 22 INDEX OF TOPICS TOOL OOLING...
Page 23 Beverly Tourer 125 Tooling SPECIFIC TOOLS Stores code Description 020151Y Air heater 020331Y Digital multimeter 020648Y Single battery charger 001467Y014 Pliers to extract ø 15-mm bearings 020412Y 15 mm guide TOOL - 23...
Page 24 Beverly Tourer 125 Tooling Stores code Description 020335Y Magnetic support for dial gauge 020565Y Flywheel lock calliper spanner 020439Y 17 mm guide 020359Y 42x47-mm adaptor 020363Y 20 mm guide TOOL - 24...
Page 25 Beverly Tourer 125 Tooling Stores code Description 020459Y Punch for fitting bearing on steering tube 020458Y Puller for lower bearing on steering tube 005095Y Engine support 008564Y Flywheel extractor 020434Y Oil pressure control fitting 020382Y011 adapter for valve removal tool...
Page 26 Beverly Tourer 125 Tooling Stores code Description 020424Y Driven pulley roller casing fitting punch 020431Y Valve oil seal extractor 020193Y Oil pressure gauge 020306Y Punch for assembling valve seal rings 020360Y Adaptor 52 x 55 mm 020364Y 25-mm guide TOOL - 26...
Page 27 Beverly Tourer 125 Tooling Stores code Description 020375Y Adaptor 28 x 30 mm 020376Y Adaptor handle 020444Y Tool for fitting/ removing the driven pulley clutch 020330Y Stroboscopic light to check timing 001467Y035 Belle for OD 47-mm bearings 020368Y driving pulley lock wrench...
Page 28 Beverly Tourer 125 Tooling Stores code Description 020319Y Immobilizer check tester 020287Y Clamp to assemble piston on cylinder 020263Y Sheath for driven pulley fitting 020262Y Crankcase splitting strip 020430Y Pin lock fitting tool 020428Y Piston position check support TOOL - 28...
Page 29 Beverly Tourer 125 Tooling Stores code Description 020426Y Piston fitting fork 020425Y Punch for flywheel-side oil seal 020423Y driven pulley lock wrench 020414Y 28-mm guide 020393Y Piston fitting band 020382Y Valve cotters equipped with part 012 re- moval tool TOOL - 29...
Page 30 Beverly Tourer 125 Tooling Stores code Description 020455Y 10-mm guide 020442Y Pulley lock wrench 020440Y Water pump service tool 020329Y MityVac vacuum-operated pump 020357Y 32 x 35 mm adaptor 020409Y Multimeter adaptor - Peak voltage detec- tion TOOL - 30...
Page 31 Beverly Tourer 125 Tooling Stores code Description 020456Y Ø 24 mm adaptor 020332Y Digital rev counter 020074Y Support base for checking crankshaft alignment 020055Y Wrench for steering tube ring nut 002465Y Pliers for circlips 001330Y Tool for fitting steering seats...
Page 32 Beverly Tourer 125 Tooling Stores code Description 020454Y Tool for fitting piston pin stops (200 - 250) 020622Y Transmission-side oil guard punch 020444Y011 adapter ring 020444Y009 46x55 Wrench 001467Y Extractor for bearings for holes 001467Y013 Pliers to extract ø 15-mm bearings...
Page 33 Beverly Tourer 125 Tooling Stores code Description 020444Y010 adapter ring 020244Y 15 mm diameter punch 020115Y Ø 18 punch 020271Y Tool for removing-fitting silent bloc 020627Y Flywheel lock wrench 020467Y Flywheel extractor TOOL - 33...
Page 34 Beverly Tourer 125 Tooling Stores code Description 020626Y Driving pulley lock wrench TOOL - 34...
Page 35 INDEX OF TOPICS MAIN AINTENANCE...
Page 36: Maintenance Chart
Beverly Tourer 125 Maintenance Maintenance chart MAINTENANCE TABLE ●Replacement ■ Check * Check level every 3,000 km ** Replace every 2 years Clean the external filter of the Secondary Air System (SAS) every 2 years km x 1,000 ■ ■...
Page 37: Checking The Spark Advance
Beverly Tourer 125 Maintenance Checking the spark advance - To check ignition advance, use the stroboscopic light with induction pincers connected to the spark plug power wire. - Connect the induction pincers being careful to respect the proper polarity (the arrow stamped on the pincers must be pointing at the spark plug).
Page 38: Spark Plug
Beverly Tourer 125 Maintenance Specification Desc./Quantity Spark elimination First threshold : 1 spark on 7 Second threshold : 2 sparks on 3 Spark plug To service the spark plug the engine must be cold; proceed as follows: - Remove the spark plug inspection lid placed on the right side of the vehicle by undoing the speci- fied screw.
Page 39 Beverly Tourer 125 Maintenance - Fit the spark plug, screw it manually and lock it to the prescribed torque with a spark plug spanner. - Refit the spark plug inspection lid. CAUTION THE SPARK PLUG MUST BE REMOVED WHEN THE EN- GINE IS COLD.
Page 40 Beverly Tourer 125 Maintenance SAE 80W/90 Oil that exceeds the requirements of API GL3 specifications Characteristic Transmission oil 250 cm³ Replacement - Remove the oil filler plug «A». - Unscrew the oil drainage cap "B" and drain out all the oil.
Page 41: Air Filter
Beverly Tourer 125 Maintenance Air filter To access the air filter: - Undo the nine screws «A». - Remove the air-box cover «B» Cleaning: - Wash the sponge with water and mild soap. - Dry it with a clean cloth and short blasts of com- pressed air.
Page 42 Beverly Tourer 125 Maintenance Replacement Change oil and replace filter as indicated in the scheduled maintenance table. - In order to facilitate oil drainage, unscrew the cap/ dipstick «A». - Unscrew the mesh pre-filter drainage plug «B» on the flywheel side and let the oil drain off.
Page 43: Engine Oil Filter
Beverly Tourer 125 Maintenance Engine oil 1.1 l Check This operation must be carried out with the en- gine cold and following the procedure below: - Place the vehicle on its centre stand and on flat ground. - Make sure the adjustment of the rear suspension is set to the minimum preloading position.
Page 44: Checking The Ignition Timing
Beverly Tourer 125 Maintenance Oil pressure warning light The vehicle is equipped with a warning light on the instrument panel that lights up when the key is turned to the «ON» position. However, this light should switch off once the engine has been star- ted.
Page 45: Checking The Valve Clearance
Beverly Tourer 125 Maintenance Checking the valve clearance -To check valve clearance, centre the reference marks of the timing system. - Use a thickness gauge to check that the clear- ance between the valve and the set screw corre- sponds with the indicated values. When the valve...
Page 46: Braking System
Beverly Tourer 125 Maintenance - Look inside the expansion tank and check that the level is between MIN and MAX. Top up if the coolant is below the MIN level. If the level is not correct, proceed to top-up when the engine is cold.
Page 47 Beverly Tourer 125 Maintenance Top-up Proceed as follows: - Undo the five screws « A» and remove the wind- shield. - Undo the screw «B», then remove cover «C» in order to get access to the reservoir cap below. - Loosen the two fixing screws «D» and remove cover «E».
Page 48: Headlight Adjustment
Beverly Tourer 125 Maintenance WARNING THE BRAKING CIRCUIT LIQUID IS HYGROSCOPIC, AND ABSORBS THE HUMIDITY OF SURROUNDING AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE, IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Page 49 Beverly Tourer 125 Maintenance - Operate on the screw indicated in order to aim the light in the desired way. SAS filters inspection and cleaning - Remove the flywheel cover. - Remove the two screws fixing the SAS valve as...
Page 50 Beverly Tourer 125 Maintenance - Check that the SAS valve plastic support is not dented or distorted - Check that the gasket is in good conditions - Carefully clean the inside and outside filters. Re- place them if damaged or abnormally distorted.
Page 51 INDEX OF TOPICS TROUBL ROUBLESHOOTING...
Page 52: Troubleshooting
Beverly Tourer 125 Troubleshooting Engine Poor performance POOR PERFORMANCE Possible Cause Operation The carburettor is dirty; fuel pump damaged Remove, wash with solvent and dry with compressed air or re- place. Check the pump control device. Excess of encrustations in the combustion chamber...
Page 53 Beverly Tourer 125 Troubleshooting Possible Cause Operation Defective floating valve Check the proper sliding of the float and the functioning of the valve Carburettor nozzles clogged Dismantle, wash with solvent and dry with compressed air Fuel pump fault Check the pump control device...
Page 54 Beverly Tourer 125 Troubleshooting Excessive exhaust noise EXCESSIVE EXHAUST NOISE Possible Cause Operation Secondary air device cut-off valve not working Replace the secondary air device Depression intake pipe of the secondary air device disconnec- Replace the pipe ted or dented...
Page 55: Brake Disc Screws
Beverly Tourer 125 Troubleshooting Insufficient braking NSUFFICIENT BRAKING Possible Cause Operation Inefficient braking system Check the pad wear (1.5 min). Check that the brake discs are not worn, scored or warped. Check the correct level of fluid in the pumps and change brake fluid if necessary. Check there is no air in the circuits;...
Page 56 Beverly Tourer 125 Troubleshooting Controls STEERING CONTROLS AND SUSPENSIONS Possible Cause Operation Torque not conforming Check the tightening of the top and bottom ring nuts. If irregu- larities continue in turning the steering even after making the above adjustments, check the rotation seats and the steering fifth wheels.
Page 57 INDEX OF TOPICS ELE SYS LECTRICAL SYSTEM...
Page 58 Beverly Tourer 125 Electrical system Components arrangement ELE SYS - 58...
Page 59 Beverly Tourer 125 Electrical system 1. Voltage regulator: remove the right side fairing to reach it. Electric characteristic Control voltage 14÷15 V to 1500÷12000 rpm 2. Start-up remote control switch: remove the right side fairing to reach it. 3. Primary fuses: remove the right side cover to reach them.
Page 60 Beverly Tourer 125 Electrical system 5. Stator: remove the right side fairing to reach the connector. 6. HV coil: remove the right side fairing to reach it. Electric characteristic HV coil resistance primary value: ~ 0.5 Ω HV coil resistance secondary value: ~ 2.88 KΩ...
Page 61 Beverly Tourer 125 Electrical system 9. Horn: remove the right footrest to reach it. 10. Electric fan: remove the shield back plate to reach it. 11. Electronic ignition device: remove the front shield to reach it. 12. Immobilizer aerial: remove the shield back plate to reach it.
Page 62 Beverly Tourer 125 Electrical system 13. Key switch: remove the front shield to reach it. 14. Remote control switches: remove the front shield to reach them. A. Light remote control B. Engine stop remote control C. Immobilizer remote control 15. Thermoswitch: remove the shield back plate to reach it.
Page 63 Beverly Tourer 125 Electrical system 17. Fuel level transmitter: remove the central cover to reach it. Electric characteristic Resistance value when the tank is full <= 7 Ω Resistance value when the tank is empty 90 +13/-3 Ω 18. Stand switch: remove the left footrest to reach 19.
Page 64 Beverly Tourer 125 Electrical system 21. Battery: remove the battery cover located in the helmet compartment to reach it. Characteristic Battery 12V-12Ah 22. Plug socket: located in the helmet compart- ment. 23. Thermistor: remove the inspection cover loca- ted in the helmet compartment to reach it.
Page 65: Instrument Panel
Beverly Tourer 125 Electrical system Instrument panel A = Immobilizer LED B = Speedometer (mph) C = Total Odometer D = Speedometer (km/h) E = High-beam warning light F = Oil pressure warning light G = Digital clock H = Low fuel warning light...
Page 66 Beverly Tourer 125 Electrical system Ground points A. Ground points on the chassis: remove the left footrest to reach them. B. Ground point on the engine: remove the left footrest to reach it. Checks and inspections Immobiliser The electric ignition system is fed with direct cur- rent and is protected by an antitheft immobilizer integrated to the control unit.
Page 67 Beverly Tourer 125 Electrical system When the ignition switch is turned to «ON», the deterring blinker function is deactivated. Subse- quently, a flash confirms the switching to « ON». The duration of the flash depends on the electronic control unit program (see figure).
Page 68 Beverly Tourer 125 Electrical system Virgin circuit If the ignition system has not been programmed, the engine can be started but it will run limited to 2000 rpm. When trying to accelerate, some evi- dent loss of power may be felt.
Page 69 Beverly Tourer 125 Electrical system Diagnostic codes The Immobilizer system is tested each time the key switch is turned from «OFF» to «ON». During this diagnosis phase a number of control unit sta- tuses can be identified and various light codes displayed.
Page 70 Beverly Tourer 125 Electrical system - 3-flash code Diagnostic code - 1 flash The one-flash code indicates a system where the serial line is not present or is not detected. Check the Immobilizer aerial wiring and change it if nec- essary.
Page 71 Beverly Tourer 125 Electrical system The battery provides the basic power supply. The system is adjusted so that the start-up system im- mediately detects an eventual battery voltage drop, but this is practically irrelevant for the ignition system. The Pick-Up is connected to the control unit by a single cable; then, for the ground circuit, the control unit is connected to the Pick-Up by the chassis and the engine ground lead.
Page 72 Beverly Tourer 125 Electrical system are measured, repair the cable harness or else re- place the HV coil. Electric characteristic HV coil resistance primary value: ~ 0.5 Ω HV coil secondary check Disconnect the spark plug cap from the HV cable and measure the resistance between the HV cable end and the HV coil negative terminal (see figure).
Page 73 Beverly Tourer 125 Electrical system H.V. coil With the control unit and HV coil connected, meas- ure the voltage of the coil primary during the start- up test with the voltage peak adaptor and con- necting the positive terminal to the ground one and the negative to the coil positive connector.
Page 74 Beverly Tourer 125 Electrical system Also check that all yellow cables are insulated from the ground connection. If non-conforming values are detected, repeat the checks directly to the stator. In case of further rep- etitions of incorrect values replace the stator or repair the wiring.
Page 75: Starter Motor
Beverly Tourer 125 Electrical system Starter motor 1. Battery 2. Fuse No. 7 3. Start-up remote control 4. Starter motor 5. Key switch contacts 6. Immobiliser remote control 7. Engine stop remote control 8. Fuse No. 2 9. Stop button 10.
Page 76 Beverly Tourer 125 Electrical system 2) Check the start-up remote control switch, the immobilizer remote control and the engine stop remote control. 3) Check the contacts of the key switch, the starter button, the stop buttons, the stand switch and the engine stop switch.
Page 77 Beverly Tourer 125 Electrical system If no voltage is detected, connect the multimeter negative lead to the ground connection and the positive lead to the automatic starter White-Black cable; with the key switch set to «ON» check whether there is battery voltage; if there is no volt- age, check the wiring connections to the key switch and that the 15A fuse (No.
Page 78 Beverly Tourer 125 Electrical system 1. Battery 2. Fuse No. 7 3. Key switch contacts 4. Stand switch 5. Engine stop switch 6. Engine stop remote control 7. Right turn indicator bulbs 8. Left turn indicator bulbs 9. Turn indicator switch 10.
Page 79 Beverly Tourer 125 Electrical system level indicators WARNING ALL CONTINUITY TESTS MUST BE CARRIED OUT WITH THE CORRESPONDING CONNECTORS DISCONNECTED. If faults are detected: 1) With a multimeter, check resistance values be- tween the White-Green cable and the Black cable of the fuel level transmitter by moving the arm with the float.
Page 80 Beverly Tourer 125 Electrical system Fuses The electrical system is equipped with: 1. Four protection fuses «A» plus two fuses not used located inside the right side fairing; 2. Four protection fuses «B» located inside the glove-box on the left upper part of the compart- ment.
Page 81 Beverly Tourer 125 Electrical system Specification Desc./Quantity Protected circuits: Stop light, start-up circuit Fuse No. 3 Fuse No. 3 Capacity: 7.5 A Protected circuits: Horn, high-beam light - "Passing" mode, instrument panel Fuse No. 4 Fuse No. 4 Capacity: 7.5 A...
Page 82 Beverly Tourer 125 Electrical system CAUTION NEVER USE FUSES WITH A CAPACITY HIGHER THAN THE RECOMMENDED CAPACITY. USING A FUSE OF UNSUITABLE RATING MAY SERIOUSLY DAMAGE THE VEHICLE OR EVEN CAUSE A FIRE. CHARGE THE BATTERY BEFORE USE TO ENSURE OPTIMUM PERFORMANCE. INADEQUATE CHARGING OF THE BATTERY WITH A LOW ELECTROLYTE LEVEL BEFORE IT IS FIRST USED SHORTENS THE LIFE OF THE BATTERY.
Page 83 Beverly Tourer 125 Electrical system - Within 24 hours, recharge using the special bat- tery charger (single) or (multiple) at an intensity of about 1/10 of the battery nominal capacity and until the acid gravity is about 1.27, corresponding to 31 Bé...
Page 84 Beverly Tourer 125 Electrical system The battery should always be kept clean, especially on its top side, and the terminals should be coated with Vaseline. CAUTION NEVER USE FUSES WITH A CAPACITY HIGHER THAN THE RECOMMENDED CAPACITY. USING A FUSE OF UNSUITABLE RATING MAY SERIOUSLY DAMAGE THE VEHICLE OR EVEN CAUSE A FIRE.
Page 85 Beverly Tourer 125 Electrical system 4) If these conditions are not met, the remote con- trol is surely damaged and, therefore, it should be replaced. Switches check To check buttons and switches, check that, according to their position, the continuity of contacts is correct as indicated in the following charts.
Page 86 Beverly Tourer 125 Electrical system TURN INDICATOR SWITCH HORN BUTTON BUTTON FOR SADDLE ELECTRIC OPENING HELMET COMPARTMENT LIGHT SWITCH ELE SYS - 86...
Page 87 Beverly Tourer 125 Electrical system Connectors ELECTRONIC IGNITION DEVICE CONNECTOR 1. Turn indicator switch (Blue-Black) 2. Pick-up (Green) 3. HV coil (Purple) 4. Battery powered (Red-Black) 5. Live power supply (Green-Red) 6. Immobilizer LED (Yellow) 7.Automatic starter (White-Black) 8. Ground (Black) INSTRUMENT PANEL CONNECTOR «A»...
Page 88 Beverly Tourer 125 Electrical system MAGNETO FLYWHEEL - PICK-UP CONNEC- 1. Voltage regulator (Yellow) 2. Not connected 3. Voltage regulator (Yellow) 4. Oil pressure sensor (Brown) 5. Voltage regulator (Yellow) 6. Pick-up (Green) FUEL ELECTRIC PUMP CONTROL DEVICE CONNECTOR 1. Live power supply (Orange-Blue) 2.
Page 89 Beverly Tourer 125 Electrical system ELECTRIC FAN CONNECTOR 1. Thermoswitch (Green) 2. Battery powered (Red-Black) FUEL LEVEL TRANSMITTER CONNECTOR 1. Fuel level indicator (White-Green) 2. Ground (Black) 3. Low fuel warning light (Yellow-Green) ANTITHEFT DEVICE PRE-INSTALLATION CONNECTOR 1. LHS Turn indicator bulbs (Pink) 2.
Page 90 INDEX OF TOPICS ENG VE NGINE FROM VEHICLE...
Page 91: Nuts Fixing Muffler To Support Arm
Beverly Tourer 125 Engine from vehicle Exhaust assy. Removal - Undo the two exhaust manifold fixings on the head. - Undo the three screws fixing the muffler to the support arm. - Remove the full muffler unit. To refit, carry out the removal operations in reverse order, observing the prescribed tightening torques.
Page 92 Beverly Tourer 125 Engine from vehicle - Disconnect the battery. - Remove the saddle, the side fairings and the footrests. - Get a container of suitable capacity, remove the intake pipes and drain off the cooling system. - Remove the rear wheel.
Page 93 Beverly Tourer 125 Engine from vehicle - Disconnect the coolant outlet pipes, remove the start-up pick-up, the fuel pipes, the retainer clamp and the thermistor connector. - Disconnect the starter motor and the generator connector connections. - Disconnect the spark plug HV wire.
Page 94 Beverly Tourer 125 Engine from vehicle - Remove the engine-side swinging arm bolt. - The engine is now free. - When refitting the engine on the scooter, carry out the removal operations but in reverse order and respect the locking torques indicated in the Characteristics Chapter.
Page 95 INDEX OF TOPICS NGINE...
Page 96: Automatic Transmission
Beverly Tourer 125 Engine Automatic transmission Transmission cover - To remove the transmission cover it is necessary to remove the plastic cover first, by inserting a screwdriver in the slotted holes. Using the clutch bell lock wrench shown in the figure, remove the driven pulley shaft locking nut and washer.
Page 97 Beverly Tourer 125 Engine Removing the driven pulley shaft bearing - Remove the clip from the inside of the cover. - Remove the bearing from the crankcase by means of: Specific tooling 020376Y Adaptor handle 020375Y Adaptor 28 x 30 mm...
Page 98 Beverly Tourer 125 Engine Refitting - Heat the roller and insert the bearing using the specific punch: Specific tools: Specific tooling 020455Y 10-mm guide - Refit the roller with the special screw. - Tighten to the specified torque. - Refit the intake throat with the O-ring, the sump sealing gasket and a the fan housing.
Page 99: Removing The Driven Pulley
Beverly Tourer 125 Engine Removing the driven pulley - Remove the spacer, the clutch bell and the whole driven pulley unit. N.B. THE UNIT CAN ALSO BE REMOVED WITH THE DRIVING PULLEY MOUNTED. Inspecting the clutch drum - Check that the clutch bell is not worn or damaged.
Page 100: Removing The Clutch
Beverly Tourer 125 Engine - Using a feeler pin gauge and the magnetic base, measure the bell eccentricity. - Repeat the measurement in 3 positions (Central, internal, external). - If faults are found, replace the bell. Specific tooling 020074Y Support base for checking crankshaft...
Page 101 Beverly Tourer 125 Engine Inspecting the clutch - Check the thickness of the clutch mass friction material. - The masses must not show traces of lubricants; otherwise, check the driven pulley unit seals. N.B. UPON RUNNING-IN, THE MASSES MUST EXHIBIT A CEN- TRAL CONTACT SURFACE AND MUST NOT BE DIFFER- ENT FROM ONE ANOTHER.
Page 102 Beverly Tourer 125 Engine Removing the driven half-pulley bearing - Check there are no signs of wear and/or noisi- ness; - Replace with a new one if there are. - Remove the retaining ring using two flat blade screwdrivers. - Support the pulley bushing adequately from the threaded side using a wooden surface.
Page 103 Beverly Tourer 125 Engine Inspecting the driven sliding half-pulley - Remove the two internal grommets and the two O-rings. - Measure the movable half-pulley bushing inside diameter. Characteristic Movable driven half-pulley max. diameter Max. diameter admitted: Ø 41.08 mm Movable driven half-pulley standard diameter Standard diameter: Ø...
Page 104: Refitting The Driven Pulley
Beverly Tourer 125 Engine Refitting the driven pulley - Insert the new oil guards and O-rings on the mov- able half-pulley. - Lightly grease the O-rings (A) shown in the figure. - Fit the half-pulley over the bushing using the ap-...
Page 105 Beverly Tourer 125 Engine Inspecting the clutch spring - Measure the length of the spring, while it is re- laxed. Characteristic Standard length 106 mm acceptable limit after use: 101 mm Refitting the clutch - Support the driven pulley spring compressor ap- propriate tool with the control screw in vertical axis.
Page 106 Beverly Tourer 125 Engine - Loosen the tool clamp and insert the belt accord- ing to its direction of rotation. - Lock the driven pulley again using the specific tool. - Preload the clutch return spring with a traction/ rotation combined action until it reaches the pul- leys maximum opening and place the belt on the minimum rolling diameter.
Page 107: Removing The Driving Pulley
Beverly Tourer 125 Engine Drive-belt - Check that the driving belt is not damaged. - Check the width of the belt. Characteristic Driving belt - minimum width: 21.5 mm Driving belt - standard width: 22.5 ± 0.2 mm During the wear checks foreseen in the scheduled maintenance services at 6,000 km;...
Page 108 Beverly Tourer 125 Engine Inspecting the rollers case - Check that the internal bushing shown in the fig- ure is not abnormally worn and measure inner diameter A. - Measure outer diameter B of the pulley sliding bushing shown in the figure.
Page 109 Beverly Tourer 125 Engine Refitting the driving pulley - Preassemble the movable half-pulley with the roller contrast plate by putting the rollers in their housings with the larger support surface touching the pulley according to the direction of rotation. - Check that the roller contact plate does not have flaws and is not damaged on the grooved edge.
Page 110 Beverly Tourer 125 Engine - Rotate the engine manually until the belt is slight- ly taut. CAUTION IT IS EXTREMELY IMPORTANT THAT THE BELT IS PER- FECTLY FREE WHEN THE FIXED DRIVING HALF-PULLEY IS ASSEMBLED. THIS IS TO AVOID CARRYING OUT A WRONG TIGHTENING OF THE DRIVING HALF-PULLEY.
Page 111 Beverly Tourer 125 Engine Removing the hub cover - Empty the rear hub through the oil drainage plug. - Remove the 7 flanged screws indicated in the figure. - Remove the hub cover and its gasket. Removing the wheel axle - Remove the wheel axis complete with gear.
Page 112 Beverly Tourer 125 Engine Removing the wheel axle bearings - Take out the clip on the outside of the gearbox cover. - Support the hub cover and expel the bearing. By means of the appropriate tools, remove the oil guard as in the figure.
Page 113 Beverly Tourer 125 Engine Removing the driven pulley shaft bearing - As you need to remove the driven pulley shaft, its bearing and oil guard, remove the transmission cover as described above. - Extract the driven pulley shaft from its bearing.
Page 114 Beverly Tourer 125 Engine Refitting the wheel axle bearing - Support the hub cover on a wooden surface. - Heat the crankcase cover with the specific heat gun. - Fit the wheel shaft bearing with a modular punch as shown in the figure.
Page 115 Beverly Tourer 125 Engine Refitting the hub cover bearings For the fitting of the hub box bearings the engine crankcase and the cover must be heated with the special heat gun. - The three 15 mm bearings must be fitted using the appropriate tools.
Page 116 Beverly Tourer 125 Engine Refitting the ub cover - Fit a new gasket together with the centring dow- els. - Seal the gasket of the breather pipe using black silicone sealant. - Fit the gearbox cover, making sure the breather pipe is in the correct position.
Page 117: Removing The Stator
Beverly Tourer 125 Engine Flywheel cover Removing the hub cover - Remove the two clamps, the two couplings and empty the cooling system. - Remove the 4 retainers and the flywheel cover Removing the stator - Remove the electric terminal of the minimum oil pressure switch.
Page 118 Beverly Tourer 125 Engine Refitting the stator - Refit the stator and flywheel carrying out the re- moval procedure in reverse, tightening the retain- ers to the specified torque. - Place the cable harness as shown in the figure. - Stator screws and Pick-Up N.B.
Page 119: Removing Flywheel Magneto
Beverly Tourer 125 Engine Removing the starter motor - Remove the two screws indicated in the figure. - Take the starter motor out of its seat Removing the flywheel magneto - Remove the water pump shaft and crankshaft spline clip...
Page 120 Beverly Tourer 125 Engine - Insert the special flywheel stop tool on the fly- wheel as shown in the photo Specific tooling 020627Y Flywheel lock wrench - Remove the flywheel nut with its washer - Do up the flywheel nut by three or four threads...
Page 121 Beverly Tourer 125 Engine Refitting the free wheel - Make sure the freewheel faying surfaces are in good condition. - Thoroughly clean the free wheel to remove LOCTITE residue. - Degrease the threading of the holes in the free wheel and the clamping screws.
Page 122 Beverly Tourer 125 Engine - Insert the free wheel on the flywheel as shown in the photo - Then refit the flywheel with free wheel and trans- mission gear - Using the special flywheel stop tool, tighten up the flywheel fixing nut to the prescribed torque...
Page 123 Beverly Tourer 125 Engine Refitting the starter motor - Fit a new O-ring on the starter motor and lubricate - Fit the starter on the crankcase, locking the two screws to the prescribed torque. Locking torques (N*m) Starter motor screws 11 ÷...
Page 124 Beverly Tourer 125 Engine Removing the timing system drive - Remove the parts listed below first: transmission cover, drive pulley with belt, oil sump with spring and by-pass piston, oil pump pulley cover, O-ring on the crankshaft and the sprocket wheel separa- tion washer.
Page 125 Beverly Tourer 125 Engine - Remove the camshaft control pulley with its washer. - Remove the command sprocket wheel and the timing chain. - Remove the screws indicated in the figure, the spacer bar and the tensioner slider. The chain tensioning pad must be removed from the transmission side.
Page 126: Removing The Cylinder Head
Beverly Tourer 125 Engine Removing the cylinder head - Remove the spark plug. - Remove the 2 side fixings shown in the figure. - Loosen the 4 head-cylinder fastening nuts in two or three stages and in criss-cross fashion. - Remove the head, the two centring dowels and the gasket.
Page 127: Removing The Valves
Beverly Tourer 125 Engine Removing the valves - Using the appropriate tool fitted with an adaptor, remove the cotters, caps, springs and valves. - Remove the oil guards with the appropriate tool. - Remove the lower spring supports. CAUTION REPLACE THE VALVES IN SUCH A WAY AS TO RECOG- NISE THEIR ORIGINAL POSITION ON THE HEAD.
Page 128: Inspecting The Small End
Beverly Tourer 125 Engine Inspecting the small end - Measure the internal diameter of the small end using an internal micrometer. N.B. REPLACE THE CRANKSHAFT IF THE DIAMETER OF THE ROD SMALL END EXCEEDS THE STANDARD DIAMETER OR IT SHOWS SIGNS OF WEAR OR OVERHEATING.
Page 129: Inspecting The Piston
Beverly Tourer 125 Engine Inspecting the wrist pin - Measure the outside diameter of the gudgeon pin. - Calculate the coupling clearance between pin and connecting rod end. Characteristic Pin diameter: Standard clearance 0.015 ÷ 0.029 mm Pin diameter Standard diameter 14.996 - 15.000 mm...
Page 130 Beverly Tourer 125 Engine Top piston ring - standard coupling clearance Top piston ring - maximum clear- 0.025 ÷ 0.07 mm ance allowed after use Middle piston 0.08 mm ring - standard coupling clearance 0.015 - 0.06 mm Middle piston ring - maximum clearance al-...
Page 131 Beverly Tourer 125 Engine zes. They are also classified into 4 categories A- A, B-B, C-C, D-D. Characteristic cylinder: standard diameter 56.997 - 57.025 mm (at 41 mm) Maximum allowable run-out: 0.05 mm Inspecting the piston rings Sealing rings - Alternately insert the three sealing rings into the cylinder, in the area where it retains its original di- ameter.
Page 132: Removing The Piston
Beverly Tourer 125 Engine Removing the piston - Install piston and wrist pin onto the connecting rod, aligning the piston arrow the arrow facing to- wards the exhaust. - Fit the wrist pin stop ring onto the appropriate tool - With opening in the position indicated on the tool...
Page 133 Beverly Tourer 125 Engine Measurement «A» to be taken, is a value of piston protrusion. It indicates by how much the plane formed by the piston crown protrudes from the plane formed by the upper part of the cylinder. The further the piston protrudes from the cylinder, the thicker the base gasket to be used (to restore the compression ratio) and vice versa.
Page 134 Beverly Tourer 125 Engine Refitting the piston rings Fitting the sealing rings - Place the oil scraper spring on the piston. - Refit the oil scraper ring with the join of spring ends on the opposite side from the ring gap and the word 'TOP' towards the crown of the piston.
Page 135: Inspecting The Cylinder Head
Beverly Tourer 125 Engine Inspecting the cylinder head - Using a trued bar and feeler gauge check that the cylinder head surface is not worn or distorted. Maximum allowable run-out: 0.05 mm - Check that the camshaft and the rocker pin ca- pacities exhibit no wear.
Page 136 Beverly Tourer 125 Engine Inspecting the timing system components - Check that the guide shoe and the tensioner shoe are not worn out. - Ensure that the camshaft control pulley chain as- sembly and the sprocket wheel are not worn.
Page 137 Beverly Tourer 125 Engine Inspecting the valve housings - Check the width of the imprint on the valve seat«V» wear limit max. 1.6 mm. - Remove any carbon formation from the valve guides. - Measure the inside diameter of each valve guide.
Page 138 Beverly Tourer 125 Engine - Calculate the clearance between valve and valve guide. - Check that there are no signs of wear on the surface of contact with the articulated register terminal. - If the checks above give no failures, you can use the same valves. For best sealing results, it is advisable to grind the valves.
Page 139 Beverly Tourer 125 Engine Inspecting the springs and half-cones - Check that the upper spring caps and the cotter halves show no signs of abnormal wear. ENG - 139...
Page 140 Beverly Tourer 125 Engine Refitting the valves - Lubricate the valve guides with engine oil. - Place the valve spring supports on the head. - Using the special punch, fit the four valve seals. - Fit the valves, the springs and the caps. Using the appropriate tool with adapter, compress the springs and insert the cotters in their seats.
Page 141 Beverly Tourer 125 Engine - Measure the internal diameter of each rocker arm. Check there are no signs of wear on the pad from contact with the cam and on the jointed adjustment plate. Characteristic Internal rocker arm diameter: Standard diame- Diameter 12.000 - 12.011 mm...
Page 142 Beverly Tourer 125 Engine Refitting the head and timing system components - Fit the timing chain guide pad. - Insert the centring dowel between the cylinder head to the cylinder, fit the cylinder head gasket and the cylinder head. - Lubricate the stud bolt threading.
Page 143 Beverly Tourer 125 Engine Slider screw 10 ÷ 14 Nm Fit the pins and rocking levers. - Lubricate the two rocking levers through the holes at the top. - Lubricate the 2 bearings and insert the cam shaft in the cylinder head with the cams corresponding to the rockers.
Page 144 Beverly Tourer 125 Engine Assemble the limiting bell using the counterweight fixing screw as a reference. - Tighten the clamping screw to the prescribed tor- que. Locking torques (N*m) Limiting bell screw 11 ÷ 15 Nm Set the tensioner cursor to the rest position.
Page 145 Beverly Tourer 125 Engine Name Torque in Nm Slider screw 10 ÷ 14 Nm Refitting the rocker-arms cover - Refit the cylinder head cover, tightening the 5 clamping screws to the prescribed torque. - Make sure the gasket is positioned properly.
Page 146 Beverly Tourer 125 Engine Before opening the engine crankcase, it is advis- able to check axial clearance of the crankshaft. To do this, use a plate and a support with appropriate tool dial gauge. Higher clearances are signs of wear on the sup- porting surfaces of the crankshaft casing.
Page 147 Beverly Tourer 125 Engine Fitting clearance Connecting rod axial clearance 0.20 - 0.50 Check the radial clearance on the connecting rod. Standard clearance: 0.036 ÷ 0.054 mm -Check the surfaces that limit the axial free-play are not scored and measure the width of the crank- shaft between these surfaces, as shown in the diagram.
Page 148 Beverly Tourer 125 Engine The crankshaft can be reused when the width is within the standard values and the surfaces show no signs of scoring. Inspecting the crankshaft alignment To install the drive shaft on the support and to measure the misalignment in the 4 points indicated in figure.
Page 149 Beverly Tourer 125 Engine Inspecting the crankcase halves - Before proceeding to check the crankcase halves, thoroughly clean all surfaces and oil ducts. - On the transmission-side crankcase half, take particular care when handling the oil pump com- partment and the oil ducts, the by-pass duct, the main bushings and the cooling jet on the trans- mission side (see diagram).
Page 150 Beverly Tourer 125 Engine THE HEAD LUBRICATION CHANNEL IS PROVIDED WITH A SHUTTER JET; THIS GIVES A "LOW PRESSURE" HEAD LUBRICATION; THIS CHOICE WAS MADE TO REDUCE THE OIL TEMPERATURE IN THE SUMP. THE JET CLOG- GING IMPAIRS THE HEAD LUBRICATION AND THE TIM- ING MECHANISMS.
Page 151 Beverly Tourer 125 Engine - The bushing housings in the crankcase are avail- able in two categories, Cat. 1 and Cat. 2, as are the crankshafts. - The main bushings are available in three thick- ness categories, identified by colour markings, as shown in the table below.
Page 152 Beverly Tourer 125 Engine LIEVED TO ALLOW BENDING DURING THE DRIVING OPERATION. N.B. CRANKCASES FOR REPLACEMENTS ARE SELECTED WITH CRANKCASE HALVES OF THE SAME CATEGORY AND ARE FITTED WITH CATEGORY B BUSHINGS (BLUE) Characteristic Standard driving depth 1.35 ÷ 1.6 Diameter of crankcase without bushing 32.953 ÷...
Page 153 Beverly Tourer 125 Engine Lubrication Conceptual diagrams LUBRICATION CIRCUIT ENG - 153...
Page 154 Beverly Tourer 125 Engine ENG - 154...
Page 155: Oil Pressure Check
Beverly Tourer 125 Engine Oil pressure check - After removing the flywheel cover as described in the "Flywheel" chapter, remove the electric con- nexion of the minimum oil pressure switch and then remove the switch. - With the engine idling at 1650 rpm and the oil temperature at ~90°C, check that the oil pressure...
Page 156 Beverly Tourer 125 Engine Crankshaft oil seals Removal - First remove the transmission cover and the com- plete driving pulley - Install the base of the appropriate tool on the oil guard using the screws provided. Specific tooling 020622Y Transmission-side oil guard punch - Screw the threaded bar onto the base of the tool and extract the oil guard.
Page 157 Beverly Tourer 125 Engine - Orientate the oil seal by inserting the bracket which is part of the specific tool. - Tighten the threaded bar onto the crankshaft as far as it will go. - Use the nut to move the base of the tool until you can feel the end of the oil seal driving stroke.
Page 158: Oil Pump
Beverly Tourer 125 Engine For 125 models, fit a new oil seal on the flywheel side using the specific tool as shown in the photo- graph N.B. FAILURE TO USE THE SPECIFIC TOOL CAN RESULT IN AN INCORRECT DEPTH POSITION AND AS A CONSE- QUENCE IN INADEQUATE OIL SEALING.
Page 159 Beverly Tourer 125 Engine - Remove the oil pump by undoing the two screws in the figure. - Remove the oil pump seal. N.B. IT IS ADVISABLE TO MARK THE CHAIN IN ORDER TO EN- SURE THAT THE INITIAL DIRECTION OF ROTATION IS MAINTAINED.
Page 160 Beverly Tourer 125 Engine Refitting - Check there are no signs of wear on the oil pump shaft or body. - Check there are no signs of scoring or wear on the oil pump cover. - If you detect non-conforming measurements or scoring, replace the faulty parts or the unit.
Page 161 Beverly Tourer 125 Engine Removing the oil sump - Remove the oil filler plug, the transmission cover, the complete driving pulley assembly with belt and the sprocket wheel, as described in the "Trans- mission" chapter. - Drain the oil as described previously.
Page 162 Beverly Tourer 125 Engine Refitting the oil sump - Refit the by-pass valve plunger in its housing. - Insert the pressure-regulating spring. - Fit a new sump seal. - Refit the two centring dowels. - Refit the sump, taking care to locate the spring in the appropriate recess machined into the inside of the sump.
Page 163 Beverly Tourer 125 Engine - Switch the pump to pressure mode (PRES- SURE). - Operate the pump slowly and check if there is an increase of pressure. A small leakage is consid- ered to be normal. If anomalies are detected, replace the pump.
Page 164: Fuel Supply
Beverly Tourer 125 Engine the valve opens and the depression is suddenly set to zero. Lack of tightness or the fact that the valve opens at different vacuum values should be regarded as anomalies. In this case, replace it. N.B.
Page 165 Beverly Tourer 125 Engine - Remove the protection, the bracket and the start- er acting on the screw shown in the figure. - Remove the 2 screws and the starter support with the gasket. - Remove the clamp and cover with the airing filter of the diaphragm chamber.
Page 166 Beverly Tourer 125 Engine - Remove the vacuum valve together with the di- aphragm. - Unscrew the bayonet joint 1/8 of a turn and re- move, take out the spring and vacuum valve nee- - Remove the 4 screws indicated in the figure.
Page 167 Beverly Tourer 125 Engine - Remove the chamber with the accelerating pump, its control and gasket. - Remove the oil pump seal. - Remove the intake and outlet valves of the intake pump from the tank N.B. CAUTION, THE ACCELERATION PUMP VALVES ARE MADE UP OF NOZZLES, SPRING AND BALL.
Page 168 Beverly Tourer 125 Engine -Remove the maximum nozzle. -Remove diffuser. ENG - 168...
Page 169 Beverly Tourer 125 Engine - Remove the sprayer. N.B. WHEN CLEANING THE CARBURETTOR BODY REMOVE THE SPRAYER TO AVOID LOSING PARTS. IF THE SPRAY- ER IS FORCED IN ITS HOUSING DO NOT ATTEMPT TO REMOVE IT AS THIS WILL ONLY DAMAGE IT.
Page 170 Beverly Tourer 125 Engine Kehin - Before refitting, wash the carburettor body accu- rately with petrol and compressed air. - Pay special attention to the fuel supply pipe and the plunger seat. - For maximum circuit, check the air adjustment is correct as shown in the figure.
Page 171 Beverly Tourer 125 Engine - Check that the coupling surfaces, the tank and the diaphragm are not dented. -Check that the depression valve housing pipe is not scratched. - Check that the throttle valve and the shaft do not show abnormal wear.
Page 172 Beverly Tourer 125 Engine - Introduce the float with the rod on the fuel feeding tube side. N.B. INTRODUCE THE RETURN SPRING ON THE FLOAT PLATE ADEQUATELY - Remove the drainage screw from the tank, wash and blow it properly and make sure the accelera- tion pump pipes are clean.
Page 173 Beverly Tourer 125 Engine - The screw final position should be determined by an exhaust fume analysis. - Adjust the carburettor by turning the screw twice from the close position. Level check Kehin - Place the carburettor inclined as shown in the figure.
Page 174 Beverly Tourer 125 Engine - Reassemble the spring with the pin lock. - Remove the cover of the vacuum chamber being careful to correctly insert the spring in its place on the cover. - Tighten the screws. - Wash and blow dry the filter sponge of the am- bient pressure intake.
Page 175 Beverly Tourer 125 Engine - Reassemble the filter with its clamp. - Wash and blow dry the starter support. Assemble a new gasket on the carburettor body and tighten the 2 fixing screws. Inspecting the automatic choke device Kehin - Check that the automatic starter piston is not de- formed or rusty.
Page 176 Beverly Tourer 125 Engine - Check the starter resistance when adjusted to the ambient temperature. With a 12V battery power the automatic starter and check that the piston protrudes as much as possi- ble. - The correct warm up time depends on the ambi- ent temperature.
Page 177 INDEX OF TOPICS SUSP USPENSIONS...
Page 178: Removing The Front Wheel
Beverly Tourer 125 Suspensions Front Removing the front wheel - Remove the front calliper. - Loosen the wheel axle lock-nut. - Loosen the two wheel axle safety screws on the fork leg, on the brake calliper side. - Pull out the wheel axle.
Page 179 Beverly Tourer 125 Suspensions * Either tool can be used. - Support the front wheel with two wooden shims that make it possible to avoid scratching in the case of contact with the rim. - Insert the punch (consisting of adaptor handle,...
Page 180 Beverly Tourer 125 Suspensions - Reinsert the spacer bushing on the brake disc side using the appropriate tool and take it to the stop. Specific tooling 020376Y Adaptor handle 020359Y 42x47-mm adaptor 020412Y 15 mm guide 020201Y Spacer bushing driving tube...
Page 181: Front Wheel Axle Nut
Beverly Tourer 125 Suspensions - Refit the cap and tighten the five fixing screws. Refitting the front wheel - Grease the wheel axle, then install it from the tone wheel side and install the tone wheel proper- - Tighten the wheel axle nut to the prescribed tor- que.
Page 182: Front Fork
Beverly Tourer 125 Suspensions Removal - Remove the rear handlebar cover. - Remove the pin mounting the handlebar to the steering tube. - Remove the handlebar and place it on the rear cover of the front shield. See also Rear handlebar cover...
Page 183: Hydraulic Rod Fixing Screw
Beverly Tourer 125 Suspensions - Support the fork leg properly, remove the main spring and drain off the fork leg oil. - Remove the hydraulic rod fixing screw with the corresponding sealing gasket: - With a 19-mm hexagonal spanner, lock hydraulic rod rotation.
Page 184 Beverly Tourer 125 Suspensions - Remove the circlip retaining the oil seal. - Take out the stem. - Check there are no signs of wear or seizing between the stem and the fork leg. Otherwise, replace the damaged parts. Characteristic Maximum leg diameter 35.10 mm...
Page 185 Beverly Tourer 125 Suspensions - Hold the tie rod manually so that it does not fall into the fork leg and/or that both half-rings are not in their position. - Fit the bell. - Tighten the nut until it stops.
Page 186 Beverly Tourer 125 Suspensions - Check that hydraulic rod caulkings, the return spring to the unloaded the end of stroke and the hydraulic rod sealing ring are in good conditions. - Check that the main spring exhibits no signs of yielding or abnormal wear.
Page 187 Beverly Tourer 125 Suspensions Refitting - First grease the splitting chamber of the two seal- ing lips of a new oil seal. - Fit the sealing ring on the stem and keep the identification words facing upwards. - Drive the oil seal as far as it will go using the ap- propriate tool.
Page 188: Stem Support Clamp Tightening Screws
Beverly Tourer 125 Suspensions - Fit the oil seal retaining circlip. - Grease and fit a new dust guard. - Fit the fork leg together with the stem on the fork supporting clamp until it stops. - Tighten the two screws to the prescribed torque in the sequence indicated in the photograph.
Page 189: Steering Column
Beverly Tourer 125 Suspensions - Bleed the hydraulic rod by actuating the stem re- peatedly. - Fit the spring into the stem. - Lubricate the closing cap O-ring of the stem. - Preload the spring, fit the closing cap and tighten to the prescribed torque.
Page 190 Beverly Tourer 125 Suspensions Removal - Remove the front wheel. - Remove the front mudguard - Remove the front brake calliper - Remove the front and rear handlebar covers. - Remove the pin mounting the handlebar to the steering tube.
Page 191 Beverly Tourer 125 Suspensions ing surface of driven pulley spring (only pulley side) Soap-based lithium and zinc oxide grease con- taining NLGI 2; ISO-L-XBCIB2 - Fit the upper steering fifth wheel. CAUTION INSERT THE UPPER FIFTH WHEEL WITH THE CAGE FAC- ING UPWARDS.
Page 192 Beverly Tourer 125 Suspensions - Insert the lower tightening ring nut, screw until it stops and, with the specific tool, tighten to the pre- scribed torque. Specific tooling 020055Y Wrench for steering tube ring nut Locking torques (N*m) Steering tube lower ring nut 14 ÷...
Page 193 Beverly Tourer 125 Suspensions Insert the collar shown in the figure and restore the cable passage as shown in the figure. - Fit the front wheel. Steering bearing Removal - Clean thoroughly and visually inspect if the com- ponents are in good conditions.
Page 194 Beverly Tourer 125 Suspensions - Check the lower steering fifth wheel for wear. - Visually inspect that the steering fifth wheel tracks, the headstock and the steering tube exhibit no scores or abnormal wear. Otherwise, replace them. STEERING FIFTH WHEEL TRACK REMOVAL...
Page 195 Beverly Tourer 125 Suspensions - Repeat the procedure for the lower steering fifth wheel track. - Remove the lower fifth wheel seat on the steering tube using the specific tool. Specific tooling 020004Y Punch for removing fifth wheels from headstock...
Page 196 Beverly Tourer 125 Suspensions Refitting STEERING FIFTH WHEEL TRACK FITTING - Thoroughly clean the track seats on the head- stock and the steering tube. - Fit the new tracks of the headstock with the spe- cific tool. - Screw the nut until the tracks are fully inserted.
Page 197: Fixing Screw For Wheel Rim To Hub
Beverly Tourer 125 Suspensions Soap-based lithium and zinc oxide grease con- taining NLGI 2; ISO-L-XBCIB2 Rear Removing the rear wheel - Remove the muffler support bracket - Remove the 5 screws shown in the photograph Refitting the rear wheel - Carry out the removal operations but in reverse order, observing the prescribed tightening torques.
Page 198 Beverly Tourer 125 Suspensions - Loosen the nut and lock nut on the left-hand side of the scooter (see figure) and unscrew the spindle from the opposite side. - Remove the retaining screw of the rear brake pipe shown in the figure.
Page 199 Beverly Tourer 125 Suspensions - Install a new silent bloc, making sure it aligns properly with the reference tooth. - Fit the silent blocs, making sure the chamfered part of the silent bloc matches the chamfered part of the bracket...
Page 200 Beverly Tourer 125 Suspensions - In order to check the clearance of the swinging arm on the frame side, prepare a retainer using the fixing pin of the swinging arm on the frame and two rings from the special tool 020229Y.
Page 201 Beverly Tourer 125 Suspensions - Using an appropriate tool plant new roller cas- ings, being careful to position the bearings with the O-rings facing outwards Specific tooling 020115Y Ø 18 punch 020244Y 15 mm diameter punch SWINGING ARM SERVICE Specification Desc./Quantity...
Page 202: Engine-Swinging Arm Bolt
Beverly Tourer 125 Suspensions 5. Screw on and tighten part 5 to the prescribed torque 6. Tighten part 1 to the prescribed torque Insert the swinging arm - engine bolt and tighten to the prescribed torque SWINGING ARM FITTING Name...
Page 203: Upper Shock Absorber Clamp
Beverly Tourer 125 Suspensions Shock absorbers Removal Proceed as follows: - place the scooter on its centre stand; - lift the engine a little with a jack so as to free the two shock absorbers; - remove the muffler - undo the shock absorber spring assembly clamp-...
Page 204 Beverly Tourer 125 Suspensions Removal - Remove the exhaust silencer. - Loosen and remove the lower retaining bolt of the right-hand shock absorber at the support arm. - Undo the two screws fixing the arm to the engine. - Remove the split pin and safety cover; unscrew the wheel axle nut;...
Page 205: Muffler Support Arm To Engine Screws (*)
Beverly Tourer 125 Suspensions Refitting To refit, carry out the removal operations in reverse order, observing the prescribed tightening torques. Locking torques (N*m) Rear wheel axle nut 104 ÷ 126 Muffler support arm to engine screws (*) 20 ÷ 25 Lower shock absorber clamp 33 ÷...
Page 206 INDEX OF TOPICS BRAK SYS RAKING SYSTEM...
Page 207: Rear Brake Calliper
Beverly Tourer 125 Braking system Interventions rules WARNING BRAKING SYSTEM FLUID IS CORROSIVE: ALWAYS WEAR PROTECTIVE GLOVES. IN THE EVENT OF ACCIDENTAL CONTACT WITH YOUR EYES, RINSE THE CONTACT AREA WELL WITH ABUNDANT WATER. THE BRAKE FLUID DRAINED FROM THE SYSTEM IS HARMFUL TO THE ENVIRONMENT. COL- LECTION AND DISPOSAL MUST BE CARRIED OUT IN COMPLIANCE WITH THE REGULATIONS IN FORCE.
Page 208: Pipe - Brake Calliper Union
Beverly Tourer 125 Braking system Refitting - Follow the removal procedures but in reverse order and tighten to the prescribed torques with the recommended product. Recommended products Loctite 243 Medium strength threadlock Loctite 243 medium-strength threadlock Locking torques (N*m) Screw tightening calliper to the support 42 ÷ 52...
Page 209: Brake Disc Fixing Screws
Beverly Tourer 125 Braking system Locking torques (N*m) Pipe - brake calliper union 20 ÷ 25 See also Front Rear brake disc Sui veicoli può essere presente la ruota posteriore con mozzo integrato oppure quella con mozzo sep- arato dalla ruota.
Page 210: Front Brake Disc
Beverly Tourer 125 Braking system Disc Inspection Checking the disc is important; it must be perfectly clean, with no sign of rust, oil or grease or any oth- er dirt, and must show no signs of deep scoring. Characteristic New rear disc thickness 4.0 mm...
Page 211: Front Brake Pads
Beverly Tourer 125 Braking system N.B. THE ARROW STAMPED ON THE DISC INDICATING THE RUNNING DIRECTION MUST BE FITTED TOWARDS THE OUTSIDE OF THE VEHICLE. Recommended products Loctite 243 Medium strength threadlock Loctite 243 medium-strength threadlock Locking torques (N*m) Brake disc screws 8 ÷ 10 Disc Inspection Checking the disc is important;...
Page 212 Beverly Tourer 125 Braking system Removal Proceed as follows: - Remove the front calliper. - Loosen the two pins shown in the figure that lock the two pads. - Remove the pads, being careful with the pad spring clamp. - Check the thickness of the friction material of the pads.
Page 213: Pad Fastening Pin 19.6 ÷
Beverly Tourer 125 Braking system Loctite 243 medium-strength threadlock Locking torques (N*m) Pad fastening pin 19.6 ÷ 24.5 Rear brake pads Removal - Remove the rear brake calliper - Loosen the two pins shown in the figure that lock the two pads; be careful with the pad spring clamp.
Page 214 Beverly Tourer 125 Braking system Refitting To fit, proceed as follows: - Insert the two pads in the callipers. - Screw the two pad lock pins to the correct torque, and apply the recommended product. - Fit the calliper on its support, tightening the two screws to the prescribed torque.
Page 215: Oil Bleed Screw
Beverly Tourer 125 Braking system 020329Y MityVac vacuum-operated pump Locking torques (N*m) Oil bleed screw 12 - 16 Front - Remove the rubber hood from the bleed screw. - Insert a rubber pipe in the bleed screw to permit the brake fluid to be recovered.
Page 216 Beverly Tourer 125 Braking system Front brake pump Removal - Remove the rear handlebar cover. - Drain the brake system. - Disconnect the brake fluid line from the pump, paying attention to a possible escape of remaining brake fluid. - Remove the brake stop button from the lever.
Page 217 Beverly Tourer 125 Braking system Removal - Remove the rear handlebar cover. - Drain the brake system. - Disconnect the brake fluid line from the pump, paying attention to a possible escape of remaining brake fluid. - Remove the brake stop button from the lever.
Page 218 INDEX OF TOPICS COOL SYS OOLING SYSTEM...
Page 219: Circuit Diagram
Beverly Tourer 125 Cooling system Circuit diagram COOLING CIRCUIT Specification Desc./Quantity Fluid cooling circuit Thermostat with By-Pass COOL SYS - 219...
Page 220 Beverly Tourer 125 Cooling system Specification Desc./Quantity Expansion tank Radiator Carburettor heating circuit Electric fan check - To check electric fan activation, with the key switch set to «ON», jump the Green-Black electrical terminals of the thermoswitch. Thermoswitch operation check: - Remove the front shield.
Page 221 Beverly Tourer 125 Cooling system - Wait until only coolant comes out of the rubber pipe so as to eliminate any air bubbles inside the circuit. - Tighten the bleed valve respecting the maximum torque. - Bring the coolant up to the correct level inside the...
Page 222 INDEX OF TOPICS CHAS HASSIS...
Page 223: Rear Rack
Beverly Tourer 125 Chassis Seat - Remove the saddle by loosening the three re- taining screws indicated in the figure; Side fairings - Remove side bumpers by removing the mounting screws shown in the figure (one on each side). Rear rack - Loosen the two mounting screws and remove the battery cover.
Page 224 Beverly Tourer 125 Chassis Rear handlebar cover - Remove the windshield. - Remove the rear-view mirrors. - On both sides of the handlebar undo the screw indicated and remove the brake pump compart- ment inspection cover. - Undo the screw indicated.
Page 225 Beverly Tourer 125 Chassis Instrument panel - Remove the rear handlebar cover. - Undo the four screws shown in the photograph. - Remove the instrument panel. See also Rear handlebar cover Front handlebar cover - Remove the rear handlebar cover.
Page 226 Beverly Tourer 125 Chassis Frame central cover - Open the fuel tank access port. - Loosen the 4 screws shown in the figure. - At the same time, remove the fuel tank cap. Remove the frame central cover by sliding it from the rear side of the scooter and disconnecting it from the cover opening transmission.
Page 227 Chassis - Remove the central frame cover, then unscrew the 2 screws indicated in the figure. - Remove the Piaggio symbol from the shield, then remove the screw. - Remove the legshield to the front. - To reassemble, follows the steps in reverse or- der, paying attention to the correct seating of the shield on the shield back plate.
Page 228 Beverly Tourer 125 Chassis - Disconnect the saddle closing mechanism. - Remove the rear shield with the glove box. See also Legshield Removing the ignition key-switch when on *off* - Remove the shield back plate. - Remove the immobilizer aerial as shown in the figure.
Page 229 Beverly Tourer 125 Chassis Knee-guard Removing the ignition key-switch when on *lock* In position "Lock", it is not possible to access the cylinder retaining spring. The spring must then be removed as shown in the figure, allowing the lock spring to be pressed out.
Page 230 Beverly Tourer 125 Chassis Side fairings Footrest - Remove the central cover. - Remove the RHS footrest mat. - Loosen the eight footrest mounting screws. - Remove the RHS footrest. - Repeat the same operations for the LHS footrest. See also...
Page 231 Beverly Tourer 125 Chassis See also Seat Rear rack Frame central cover Taillight assy. Rear rack Seat Taillight assy. Frame central cover Air filter - Undo the two screws indicated. CHAS - 231...
Page 232: Rear Mudguard
Beverly Tourer 125 Chassis - Reach the inspection compartment inside the helmet compartment. - Disconnect the two manifold clamps. - Disconnect the two clamps connecting the blow- by tube. Rear mudguard - Loosen the 4 fixing screws, 2 of which are indi- cated in the figure and the other 2 located on the opposite side under the air filter;...
Page 233: Fuel Tank
Beverly Tourer 125 Chassis Fuel tank - Remove the shield back plate. - Remove the front wheel housing. - Remove the footrest. N.B. THIS OPERATION SHOULD PREFERABLY BE PER- FORMED WITH THE TANK EMPTY. - Separate the electrical connections of the fuel gauge and disconnect the fuel supply line and tank breather;...
Page 234: Front Mudguard
Beverly Tourer 125 Chassis Front mudguard - Remove the retaining screw of the cable lead through support on the right-hand side of the mud- guard. - Loosen the 3 fixing retaining screws indi- cated in the figure and remove the mudguard.
Page 235 Beverly Tourer 125 Chassis - Undo the four screws indicated and remove the windshield. CHAS - 235...
Page 236 INDEX OF TOPICS PRE DE DELIVERY...
Page 237 Beverly Tourer 125 Pre-delivery Carry out the listed tests before delivering the vehicle. Warning- be very careful when handling fuel. Aesthetic inspection Appearance check: - Paintwork - Fitting of plastics - Scratches - Dirt Tightening torques inspection - Visually check that there is a yellow mark on the following clamps: FRONT SUSPENSION •...
Page 238 Beverly Tourer 125 Pre-delivery - Headlamps: high beam, low beam, position and parking lights and the respective warning lights - Adjusting the headlights according to the regulations currently in force - Rear light, parking light, stop light - Front and rear stop light switches...
Page 239 Beverly Tourer 125 Pre-delivery Road test Test ride - Cold start - Instrument operations - Response to the throttle control - Stability on acceleration and braking - Rear and front brake efficiency - Rear and front suspension efficiency - Abnormal noise...
Page 240 Beverly Tourer 125 Pre-delivery - Check tyre pressures - Installation of mirrors and any accessories PRE DE - 240...
Page 241 INDEX OF TOPICS TIME...
Page 242 Beverly Tourer 125 Time Engine ENGINE Code Action Duration 001001 Engine from frame - Removal and re- fit. 003064 Engine oil - Change 003057 Engine retainer - Tighten nuts TIME - 242...
Page 243 Beverly Tourer 125 Time Crankcase CRANKCASE Code Action Duration 001153 Crankcase halves gasket - Replace- ment 001133 Engine crankcase - Replacement 001099 Oil seal, flywheel side - Replacement 001124 Lubrication by-pass - Replacement TIME - 243...
Page 244 Beverly Tourer 125 Time Crankshaft CRANKSHAFT Code Action Duration 001117 Crankshaft - Replacement TIME - 244...
Page 245 Beverly Tourer 125 Time Cylinder assy. CYLINDER- PISTON Code Action Duration 001002 Cylinder-Piston - Replacement 001154 Pin ring piston unit - Service TIME - 245...
Page 246 Beverly Tourer 125 Time Cylinder head assy. VALVE HEAD Code Action Duration 001126 Head - Replacement 001045 Valves - Replacement 001049 Valves - Adjustment 001056 Head gasket - Replacement 001083 Thermistor - Replacement 001057 Thermostat - Replacement TIME - 246...
Page 247 Beverly Tourer 125 Time Rocker arms support assy. CAMSHAFT - ROCKING LEVERS Code Action Duration 001148 Valve rocking levers - Replacement 001044 Camshaft - Replacement TIME - 247...
Page 248: Cylinder Head Cover
Beverly Tourer 125 Time Cylinder head cover HEAD COVER Code Action Duration 001093 Spark plug - Replacement 001089 Head cover - Replacement 001088 Head cover gasket - Replacement 001074 Oil vapour recovery pipe - Replace- ment TIME - 248...
Page 249: Oil Filter
Beverly Tourer 125 Time Oil filter OIL FILTER Code Action Duration 001123 Oil filter - Replacement 001160 Oil pressure sensor - Replacement TIME - 249...
Page 250: Driven Pulley
Beverly Tourer 125 Time Driven pulley DRIVEN PULLEY Code Action Duration 001022 Clutch - Replacement 003072 Clutch unit - Wear check 001012 Driven pulley - Service 001110 Driven pulley - Replacement 001155 Clutch bell housing - Replacement TIME - 250...
Page 251 Beverly Tourer 125 Time Oil pump PUMP - OIL SUMP UNIT Code Action Duration 001125 Chain guide pads - Replacement 001051 Belt/ Timing chain - Replacement 001042 Oil pump - Service 001112 Oil pump - Replacement 001122 Oil pump chain - Replacement...
Page 252 Beverly Tourer 125 Time Final gear assy. FINAL REDUCTION Code Action Duration 001010 Geared reduction unit - Service 003065 Gear box oil - Replacement 001156 Geared reduction unit cover - Re- placement 004125 Rear wheel axle - Replacement TIME - 252...
Page 253 Beverly Tourer 125 Time Driving pulley DRIVING PULLEY Code Action Duration 001086 rear-view half-pulley - Replacement 001011 Driving belt - Replacement 001066 Driving pulley - Removal and Refit- ting 001006 driving pulley - Service 001141 Belt anti-flapping roller - Replace-...
Page 254 Beverly Tourer 125 Time Transmission cover TRANSMISSION COVER Code Action Duration 001135 Transmission cover bearing - Re- placement 001096 Transmission crankcase cover - re- place 001131 Transmission air intake - Replace- ment TIME - 254...
Page 255: Flywheel Magneto
Beverly Tourer 125 Time Flywheel magneto AGNETO FLYWHEEL AND SECONDARY AIR Code Action Duration 001087 Flywheel cover - Replacement 001113 Water pump / Pump rotor - Replace- ment TIME - 255...
Page 256 Beverly Tourer 125 Time Code Action Duration 001058 Flywheel - Replacement 001173 Rotor - Replacement 001067 Stator - Replacement 001161 Secondary air filter - Replacement / Cleaning 001162 Secondary air housing - Replace- ment 001174 SAS valve - Replacement 001163...
Page 257 Beverly Tourer 125 Time ARBURETTOR Code Action Duration 001013 Intake manifold - Replacement 001081 Automatic choke - Replacement 001008 Carburettor - Inspection 001063 Carburettor - Replacement 007020 Carburettor heating tubing - replace- ment 003058 Carburettor - Adjustment TIME - 257...
Page 258 Beverly Tourer 125 Time Exhaust pipe MUFFLER Code Action Duration 001009 Muffler - Replacement 001095 Muffler guard - Replacement 001092 Exhaust manifold - Replacement TIME - 258...
Page 259: Air Cleaner
Beverly Tourer 125 Time Air cleaner AIR CLEANER Code Action Duration 001014 Air filter - Replacement/Cleaning 001015 Air filter box - Replacement 004122 Carburettor air cleaner attachment - Replacement TIME - 259...
Page 260 Beverly Tourer 125 Time Frame CHASSIS Code Action Duration 004001 Chassis - Replacement TIME - 260...
Page 261 Beverly Tourer 125 Time Centre-stand CENTRE AND SIDE STANDS Code Action Duration 004004 Stand - Replacement 004102 Side stand - Replacement TIME - 261...
Page 262 Beverly Tourer 125 Time Legshield spoiler LEGSHIELD - SPOILER Code Action Duration 004064 Legshield - Replacement TIME - 262...
Page 263 Beverly Tourer 125 Time Side fairings SIDE COVERS Code Action Duration 004012 Rear side panels - Replacement 004052 Bumper - Replacement TIME - 263...
Page 264 Beverly Tourer 125 Time Footrests MATS AND COVERS Code Action Duration 004075 Front mat - Replacement 004079 Passenger footrest (1) - Replace- ment 004015 Footrests - Remov. and Refit. 004085 Fairing (1) - Replacement 004011 Central chassis cover - Replacement...
Page 265 Beverly Tourer 125 Time Rear cover REAR SHIELD Code Action Duration 004065 Legshield rear section - Remov. and Refit. 004081 Glove box door - Replacement TIME - 265...
Page 266 Beverly Tourer 125 Time Underseat compartment HELMET COMPARTMENT- SEAT ELECTRIC OPENING-LICENCE PLATE HOLDER Code Action Duration 004016 Helmet compartment - Remov. and Refit. 004106 Underseat band - Replacement 005046 Battery cover - Replacement 004142 Plug socket - Replacement 005026 Helmet compartment light - Replace-...
Page 267 Beverly Tourer 125 Time Mudguard FRONT AND REAR MUDGUARDS Code Action Duration 004009 Rear mudguard - Replacement 004002 Front mudguard - Replacement 004053 Spoiler - Replacement TIME - 267...
Page 268 Beverly Tourer 125 Time Fuel tank FUEL TANK Code Action Duration 005010 Tank float - Replacement 004109 Fuel tank breather - Replacement 004005 Fuel tank - Replacement 004007 Fuel valve - Replacement TIME - 268...
Page 269 Beverly Tourer 125 Time Rear shock-absorber REAR SHOCK ABSORBER Code Action Duration 003007 Rear shock absorber - Remov. and Refit. 003077 Muffler supporting arm/ rear shock absorber - Replacement TIME - 269...
Page 270 Beverly Tourer 125 Time Steering column bearings STEERING FIFTH WHEELS Code Action Duration 003051 Fork unit - Replacement 003079 Fork stem - Replacement 003048 Fork oil seal - Replacement 004119 Bearing/upper steering fifth wheel - Replacement 003002 Steering fifth wheel - Replacement...
Page 271: Handlebar Covers
Beverly Tourer 125 Time Handlebar covers HANDLEBAR COVERS Code Action Duration 004018 Front handlebar covers - Replace- ment 004019 Rear handlebar cover - Replacement TIME - 271...
Page 272 Beverly Tourer 125 Time Handlebar components HANDLEBAR COMPONENTS Code Action Duration 002060 Throttle grip - Replacement 002037 Brake or clutch lever - Replacement 002071 Left knob - Replacement 002024 Front brake pump - Removal and Re- fitting 002067 Rear brake pump - Replacement...
Page 273 Beverly Tourer 125 Time Swing-arm SWINGING ARM Code Action Duration 001072 Swinging arm - Engine-chassis con- nection - Replacement 004058 Silent block - Replacement TIME - 273...
Page 274 Beverly Tourer 125 Time Brake hoses BRAKE PIPING Code Action Duration 002021 Front brake piping - Replacement 003070 Front brake pads/shoes - Check for wear 002007 Front brake pads - Replacement 002039 Front brake calliper - Replacement 002047 Front brake fluid and air bleeding...
Page 275 Beverly Tourer 125 Time Seat SADDLE Code Action Duration 004003 Saddle - Replacement TIME - 275...
Page 276 Beverly Tourer 125 Time Instrument panel INSTRUMENT PANEL Code Action Duration 005014 Odometer - Replacement 005038 Instrument panel warning light bulbs - Replacement TIME - 276...
Page 277 Beverly Tourer 125 Time Rear rack LUGGAGE RACK Code Action Duration 004008 Luggage rack - Replacement TIME - 277...
Page 278 Beverly Tourer 125 Time Locks LOCKS Code Action Duration 005016 Key switch - Replacement 004010 Anti-theft lock - Replacement 002083 Saddle opening transmission - Re- placement 004158 Saddle opening splitter - Replace- ment 005099 Electric saddle opening device - Re-...
Page 279 Beverly Tourer 125 Time Turn signal lights TIME - 279...
Page 280 Beverly Tourer 125 Time TURN INDICATOR LIGHTS Code Action Duration 005002 Front headlamp - Replacement 005005 Taillight - Replacement 005008 Headlight bulbs - Replacement 005031 Licence plate light bulb - Replace- ment 005032 Licence plate light glass - Replace- ment...
Page 281: Front Wheel
Beverly Tourer 125 Time Front wheel FRONT WHEEL Code Action Duration 003038 Front wheel axle - Replacement 002011 Odometer drive - Replacement 003040 Front wheel bearings - Replacement 003047 Front tyre - replace 003037 Front wheel rim- Replacement 002041 Front brake disc - Replacement...
Page 282: Rear Wheel
Beverly Tourer 125 Time Rear wheel REAR WHEEL Code Action Duration 001016 Rear wheel - Replacement 004126 Rear wheel tyre - Replacement 001071 Rear wheel rim - Replacement 002070 Rear brake disc - Replacement TIME - 282...
Page 283 Beverly Tourer 125 Time Electric start ELECTRICAL START-UP Code Action Duration 001020 Starter motor - Replacement 001017 Start-up pinion - Replacement TIME - 283...
Page 284: Fuel Pump
Beverly Tourer 125 Time Fuel pump FUEL PUMP Code Action Duration 004073 Fuel pump - Replacement 004137 Carburettor pump hose - Replace- ment 004089 Tank-pump hose - Replacement 004072 Fuel filter - Replacement TIME - 284...
Page 285 Beverly Tourer 125 Time Electric devices TIME - 285...
Page 286 Beverly Tourer 125 Time ELECTRIC DEVICES Code Action Duration 005007 Battery - Replacement 005009 Voltage regulator - Replacement 005011 Start-up remote control switch - Re- placement 001023 Control unit - Replacement 001069 HV coil - Replacement 001094 Spark plug cap - Replacement...
Page 287 Beverly Tourer 125 Time ELECTRIC DEVICES Code Action Duration 005001 Electrical system - Replacement 005052 Fuse (1) - Replacement 005054 Fuse block (1) - Replacement TIME - 287...
Page 288 Beverly Tourer 125 Time Transmissions TRANSMISSIONS Code Action Duration 002051 Odometer transmission assembly - Replacement 002049 Odometer cable - Replacement 002082 Fuel tank cap opening drive - Re- placement TIME - 288...
Page 289 Beverly Tourer 125 Time Rear side fairings REAR COVERS Code Action Duration 004136 License plate holder support - Re- placement TIME - 289...
Page 290 Beverly Tourer 125 Time Cooling system COOLING SYSTEM Code Action Duration 007014 Radiator thermal switch - Replace- ment 007002 Radiator water - Replacement 007016 Complete fan with support - Replace- ment 007003 Coolant delivery and return pipe - Re- placement...
Page 291 Beverly Tourer 125 Time Secondary air box SECONDARY AIR HOUSING Code Action Duration 001163 Muffler secondary air connection - Replacement 001164 Crankcase secondary air connection - Replacement TIME - 291...
Page 292 Air filter: 41, 231 Battery: 55, 73, 81, 82 Brake: 207–213, 215, 216, 274 Brake fluid: 215 Carburettor: 13, 36, 164, 169, 256 Coolant: Engine oil: 41 Engine stop: Fuel: 54, 164, 233, 268, 284 Fuses: 80 Headlight: 48, 225, 227 Horn: 76 Hub oil: 39 Identification: 8...
Page 293 Tank: 233, 268 Transmission: 10, 54, 96, 110, 254 Tyres: 11...

PIAGGIO Beverly Tourer 125 Service Station Manual

Quick Links

Need help?

Questions and answers

Related Manuals for PIAGGIO Beverly Tourer 125

Summary of Contents for PIAGGIO Beverly Tourer 125

Table of Contents