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Manuals
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Suzuki Manuals
Motorcycle
GS850G
Service manual
Suzuki GS850G Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
View of Suzuki Gs85Og
Right Side
Left Side
General Information
Identification Table
Serial Number Location
Fuel
Engine Oil
Orientation
Breaking-In Procedure
Cylinder Identification
Location of Parts
Service Specifications
Dimensions and Weight
Table of Contents
Engine Top End
Service Specifications
Clutch
Ication System
Transmission
Shaft Drive
Carburetor
Electrical
Brake + Wheel
Tire Pressure
Suspension
Fuel and 0 1 Iccapacity
Torque Table
Chassis
Tightening Torque Chart
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Procedures
Battery
Cylinder Head Nuts and Exhaust Pipe Bolts
Air Cleaner Element
Tappet Clearance
Checking the Tappet Clearance
Tappet Clearance Adjustment
Shim Selection Chart
Spark Plugs
Fuel Line
Contact Breaker Points
Ignition Timing
Checking Ignition Timing with the Timing Light
Engineoil
Engine Oil Filter
Engine Idle R/Min
Clutch
Throttle Cable Adjustment
Clutch Cable Adjustment
Pulling Cable Play
Drive Shaft Gear Oil
Secondary Gear Oil
Final Gear Oil
Brakes
Tires
Steering
Front Forks
Chassls Nuts and Bolts
Special Materials
Special Tools
Trouble Shooting
Engine Removal
Engine Remounting
Compression Check
Top End-Removal
Cylinder Head Cover
Chain Tension Adjuster
Cam Chain Idler
Tachometer Drive Gear
Camshaft
Cylinder Head
Valve Guide Service
Valve Removal
Valve Guide Repiaacement
Valve Guide Hole Reaming
Valve Guide
Valve Stem Seal
Valve Springs
Valve Cotter to Valve Stem
Cylinder Head Installation
Sprockets on Camshafts
Positioning Camshaft in Place
Cam Bearing Caps
Cam Chain Tensioner Adjuster
Tensioning Action Check
Top End - Inspection
Tapper Clearance Adjustment
Camshaft Wear
Camshaft Journal Wear
Camshaft Runout
Cam Chain 20 Pitch Length
Valve Face Wear
Valve Stem Runout
Valve Head Radial Runout
Valve Guide - Valve Steam Clearance
Valve Seat Width Measurement
Valve Seat Servicing
Cylinder Head Distortion
Cam Chain Tension Adjuster
Reassembling
Cylinder, Piston and Rings Removal
Cylinder Bore Inspection
Piston Diameter
Piston-Cylinder Clearance
Piston Ring-Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston Pin - Pin Bore Clearance
Connecting Rod Small End Bore I.D.
Installation
Lower End
Positioning of Ring Gaps
Generator Stator Removal
Generator Rotor Removal
Contact Breaker Points Removal
Contact Breaker Points Installation
Condenser Removal
Automatic Advancer for Contact Breaker Removal
Automatic Advancer for Contact Breaker Installation
Dismantling of Automatic Advancer
Clutch Removal
Clutch Assembly
Drive Plate Thickness Inspection
Clutch Plate Distortion
Driven Plate Distortion
Drive Plate Claw Width
Clutch Spring Free Length
Installation
Secondary Bevel Gear Assembly
Secondary Drive Gear Assembly
Bearing Preload Adjustment
Secondary Driven Gear Assembly
Rearing Preload Adjustment
Secondary Gear Set Clearancing Operations
Racklash
Tooth Contact Checking
External Mechanism for Gear Shift
Final Assembly
Engine Lubrication System
Oil Pump Removal
Outer Rotor Clearance in the Body
Tip Clearance
Side Clearance
Oil Pump Pressure Test
Oil Filter Removal
Oil Filter Installation
Sump Filter Removal
Sump Filter Installation
Crankcase Removal
Crankshaft Inspection
Transmission Removal
Transmission Installation
Drive Shaft Gear Assembly
Drive Shaft Gear Installation
Drive Shaft Gear Inspection
Kick Shaft
Notes on Installation of Transmission Gears and Crankshaft in Crankcase
Shaft Drive
Final Drive Bevel Gear Assembly
Final Gear Case Breather Circuit
Breather Circuit
Air Passage
Oil Passage
Final Drive Gear Preload Adjustment
Final Gear Bearing Cover Shim Adjustment
Backlash Measurement
Tooth Contact Adjustment
Installation of Propeller Shaft & Final Drive Gear Assembly
Fuel System & Carburetors
Fuel Cock
Fuel Tank
Starter Unit
Fuel-Air Mixture too Lean
Fuel-Air Mixture too Rich
Pilot Circuit
Main Circuit
Float Unit
Needle Valve
Full-Closed Position
Full-Open Position
Checking Fuel Level in each Float Chamber
Fuel Level Measurement
Fuel Level Adjustment
Balancing the Carburetors
Gs850Gd/Gld
View of Suzukl GSSSOGD
View of Suzukl GS850GLD
Emission Control & Regulations
1978-1979 Emission Limits
1980 Emission Limits
Emission Control Carburetor Components
General Emission Information
Carbon Monoxide
Carburetion Malfunction
Engine Malfunctions
Hydrocarbons
Ignition System Malfunctions
Mixture-Related Malfunctions
Chassis
Handlebars Removal
Handlebars Mounting
Clutch Cable Removal
Clutch Cable Mounting
Throttle Cable Removal
Throttle Cable Mounting
Choke Cable Removal
Choke Cable Installation
Speedometer Cable Removal
Tachometer Cable Removal
Speedometer and Tachometer
Headlight
Adjustment of Horizontal Angle
Adjustment of Vertical Angle
Ignition Switch Removal
Front Fork
Front Fork Removal
Front Fork Mounting
Disassembly of Front Fork
Front Fork Assembly
Method of Measuring Fork Oil Level
Adjusting the Air Fork
Air Pressure Gauge
Steering Stem Removal
Steering Stem Assembly
Steering Stem Nut Tightening Method
Removal of Steering Stem Race
Steering Stem Bearing Removal
Front Wheel Removal
Front Wheel Inspection
Tire Warning
Removal of Tube and Tire
Front Brake Master Cylinder
Air Bleeding the Brake Fluid Circuit
Master Cylinder Disassembly
Inspection of Master Cylinder
Front Brake Caliper
Caliper
Caliper Disassembly
Caliper Inspection
Caliper Assembly
Rear Brake Caliper Removal
Air Bleeding of the Brake Fluid Circuit
Brake Pad Adjustment
Pad Replacement
Disassembly of Rear Brake Calliper
Rear Master Cylinder
Disassembly of Master Cylinder
Rear Wheel
Brake Parts to be Periodically Replaced
Rear Swinging Arm Removal
Rear Swinging Arm Mounting
Disassembly of Swingarm Arm Bearing
Rear Shock Absorber
Spring Adjustment
Damper Adjustment
Combinations of Spring Setting and Damper Setting
Matching of Front and Rear Suspensions
Removal of Rear Shock Absorber
Electrical System
Ignition System Data
Ignition Coils
Spark Plug
Contact Breakers
Breaker Cam
Checking Advancing Action
Charging System Description
Charging System Inspection
AC Generator Test
Regulator/Rectifier Test
Inspection of Charging System Components
AC Generator
Regulator/Rectifier
Starter System
Starter System Diagram
Startkr Clutch and Generator Rotor
Inspection of Components
Starter Motor Specifications
Carbon Brushes
Armature Coil
Battery Description
Initial Charging Method
Initial Electrolyte Filling
Initial Charging Duration
Initial Charging Current
Battery Servicing
Electrolyte Adjustment
Recharging Operation Based on S.G. Reading
Self-Cancelling Turn Signal System
Circuit Diagram
The Turn Signal Lamp Does Not Light
Self-Cancelling Turn Signal System
The Turn Signal Light Lights Continuously (Does Not Flash)
Flashing Does Not Go off after 9 +/- 1 Sec at Speeds Faster than 15 Km/H
Flashing Does Not Go off When Manual Cancel Switch Is Pressed
Flashing Goes off before 9 +- 1 Sec
Gear Shifting Switch and Gear Position Indicator
Utility Switches and Devices
Ignition Switch
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Table of Contents
Troubleshooting
Trouble Shooting
47
Inspection of Fuel Meter and Gauge
263
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