Cushman Titan XD Owner's Manual
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Cushman Titan XD Owner's Manual

Cushman titan xd 2/4 passenger 48v electric powered vehicle
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TITAN XD
Owner's Guide
630621-GB
ISSUED NOVEMBER 2012 REVISED DECEMBER 2012

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  • Page 1 TITAN XD Owner’s Guide 630621-GB ISSUED NOVEMBER 2012 REVISED DECEMBER 2012...
  • Page 2 Periodic Service Schedule. Repair or replacement parts are available through your CUSHMAN retailer or Genuine CUSHMAN Service Parts. The following information is needed when contacting CUSHMAN concerning service or parts for your vehicle:...
  • Page 3 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITAN XD OWNER’S GUIDE 48V ELECTRIC POWERED VEHICLE TITAN XD 2 PASSENGER TITAN XD 4 PASSENGER STARTING MODEL YEAR 2013 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications.
  • Page 4 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the war- ranty. Failure to properly maintain batteries may void the warranty. Refer to the battery manual for instructions on the proper maintenance and care of the batteries.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY ........................ 1-1 GENERAL SPECIFICATIONS ................2-1 INTRODUCTION ....................3-1 OPERATING PROCEDURES ................4-1 MAINTENANCE ....................
  • Page 6 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv...

  • Page 7: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. GENERAL......................1-2 NOTICES, CAUTIONS, WARNINGS, AND DANGERS ........1-2 GENERAL OPERATION ..................1-3 MAINTENANCE ....................1-5 VENTILATION ......................

  • Page 8: General

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. GENERAL For any questions on material contained in this manual, contact an authorized representative for clarification. Read all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater speeds.
  • Page 9 CAUTIONS, WARNINGS and DANGERS contained therein. If you have any questions regarding this vehicle, contact your E-Z-GO/CUSHMAN dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.

  • Page 10: General Operation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. GENERAL OPERATION Read the following warnings before attempting to operate the vehicle. To prevent personal injury or death, observe the following: When vehicle is to be left unattended, set park brake, turn key to OFF position AND REMOVE KEY.

  • Page 11: Maintenance

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. tilation. Do not permit open flame or anyone to smoke in an area that is being used for charging batter- ies.

  • Page 12: Ventilation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VENTILATION ALWAYS: • charge the vehicle in a well-ventilated, non-hazardous area • charge in an area free of flammable liquids and items •...

  • Page 13: Labels And Pictograms

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS Parking WARNING Turn key to ON Brake Light Select Forward Read the manual direction Press accelerator Turn key OFF 630651...
  • Page 14 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Parking WARNING Turn key to ON Brake Light Select Forward Read the manual direction Press accelerator Turn key OFF 630651 to start movement Set parking brake...
  • Page 15 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 9...
  • Page 16 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 10...

  • Page 17: General Specifications

    Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE DIMENSIONS ..................... 2-2 VEHICLE RAMP, SIDE SLOPE and TURNING DIAMETER ........2- 3 TITAN XD 2 PASSENGER VEHICLE SPECIFICATIONS..........2-4 TITAN XD 4 PASSENGER VEHICLE SPECIFICATIONS..........2-5 2 - 1...
  • Page 18 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 41.5 in (105 cm) 75.0 in (191 cm) 67 in 38.0 in (170 cm) (96.5 cm) FRONT &...
  • Page 19 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. RECOMMENDED MAX RAMP GRADE RECOMMENDED MAX SIDE TILT 25% or 14 MAX 25% or 14 MAX FOR VEHICLE STABILITY FOR VEHICLE STABILITY Outside Turning Clearance Diameter...
  • Page 20 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TITAN XD (2 PASSENGER) TYPE: 48 VOLT ELECTRIC POWERED INDUSTRIAL BURDEN CARRIER MODEL YEAR: 2013 Part No:.
  • Page 21 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: TITAN XD (4 PASSENGER) TYPE: 48 VOLT ELECTRIC POWERED INDUSTRIAL BURDEN CARRIER MODEL YEAR: 2013 Part No:.
  • Page 22 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 6...

  • Page 23: Introduction

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. OPERATOR CONTROLS AND FEATURES ..............3-2 Key Switch..........................3-2 Headlight Switch......................... 3-2 Direction Selector ........................3-2 12 Volt Accessory Outlet ......................

  • Page 24: Operator Controls And Features

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATOR CONTROLS AND FEATURES 1. Key Switch Located on the dash panel, this switch enables the basic electrical system of the vehicle to be turned on and off by turning the key.

  • Page 25: Accelerator Pedal

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 11. Accelerator Pedal Accelerator Pedal controls the vehicle speed; with the key switch ON, the operator seated and the vehicle in F or R depressing the pedal will cause the vehicle to move.

  • Page 26: Fold Down Seat

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 19. Fold Down Seat (4 passenger only) The four passenger vehicle is equipped with a rear bench seat that may be folded down to extend the load deck.
  • Page 27 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 5...
  • Page 28 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 6...

  • Page 29: Operating Procedures

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ..................4-2 Serial and Manufacturing Number Label..................4-2 Serial Number Bar Code Label ....................4-2 BEFORE INITIAL USE....................

  • Page 30: Serial Number Location

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION There are serial number labels in several locations on the vehicle. Design changes take place on an ongoing basis. In order to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model must be provided when ordering parts.

  • Page 31: On-Board Charger

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Before a new vehicle is put into operation, the items shown ITEM SERVICE OPERATION in the INITIAL SERVICE CHART must be performed. Batteries Charge batteries The vehicle batteries must be fully charged before initial...

  • Page 32: Maintenance

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in decreased performance or damage to the vehicle.

  • Page 33: Performance

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERFORMANCE Vehicles operate only when the Run - Tow/Maintenance/Storage switch is in the RUN position. The vehicle’s top speed is sensed and regulated directly by the controller and the feature to slow the vehicle when the accelerator pedal is up is mild.

  • Page 34: Anti-Stall Feature

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Anti-Stall Feature Anti-Stall protection prevents motor damage from stalling the vehicle against an object or on a hill. Example: If all of the following events occur...

  • Page 35: Starting Vehicle On A Hill

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. When the direction selector is in the reverse position, a warning signal will sound to indicate that the vehicle is ready to run in reverse.

  • Page 36: Cab And Windshield

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAB AND WINDSHIELD The cab does not provide protection from roll-over or falling objects. The windshield does not provide protection from tree limbs or flying objects. The cab and windshield provide some protection from the elements.

  • Page 37: Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE................5-3 Vehicle Cleaning......................... 5-3 REPAIR ........................5-4 Lifting the Vehicle ........................5-4 WHEELS AND TIRES ....................
  • Page 38 MAINTENANCE Electrolyte Level and Water ...................... 5-13 Battery Cleaning ........................5-17 Battery Replacement ........................ 5-18 Prolonged Storage ........................5-19 Battery Charging........................5-19 AC Voltage..........................5-20 Troubleshooting ........................5-20 HYDROMETER ......................5-20 Using Hydrometer........................5-21 5 - 2...

  • Page 39: Vehicle Cleaning And Care

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer.

  • Page 40: Repair

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR View from Underside of Vehicle Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. Front Frame Rail To reduce the possibility of severe injury or...

  • Page 41: Wheels And Tires

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WHEELS AND TIRES A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall.

  • Page 42: Wheel Installation

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wheel Installation To reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. lbs. (115 Nm) torque. It is important to follow the ‘cross sequence’...

  • Page 43: Tail/Brake Light

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tail/Brake Light The tail/brake lights are LED light assemblies therefore there are not light bulbs to replace. FUSE REPLACEMENT To replace fuses, remove two phillips head screws that secure the access panel to the dash, swing panel down-...

  • Page 44: Transporting Vehicle

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE Towing This vehicle is NOT designed to be towed. It is recommended that the vehicle be moved by placing the entire vehicle on a trailer, flat bed truck or other suitable transport.

  • Page 45: Routine Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wear eye protection when working on the vehicle. Use extra care when work- ing around batteries, or using solvents or compressed air. To reduce the possibility of causing an electrical arc, which could result in a battery explosion, turn off all electrical loads from the battery before removing battery wires.

  • Page 46: Tire Inspection

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tire Inspection Tire condition should be inspected per the Periodic Service Schedule. Inflation pressures should be checked when the tires are cool.

  • Page 47: Lubrication

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LUBRICATION Brake Pedal Do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause grease seals to fail or grease migration into areas that 2 Lower could damage components.

  • Page 48: Periodic Service Schedule

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE  - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS ...

  • Page 49: Battery Charging And Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BATTERY CHARGING AND MAINTENANCE Safety Always observe the following warnings when working on or near batteries. To prevent battery explosion that could result in severe personal injury or death, keep all smok- ing materials, open flames or sparks away from the batteries.

  • Page 50: Swing Out Battery Tray

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. A battery does not store electricity, but is able to produce electricity as the result of a chemical reaction which releases stored chemical energy in the form of electrical energy.
  • Page 51 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DO NOT overfill batteries. The charging cycle will expel electrolyte and result in component damage. A battery being charged will’gas’ with the majority of the gassing taking place at the end of the charging cycle.
  • Page 52 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Automatic watering devices such as the one included in the Battery Maintenance Kit (P/N 25587-G01) can be used with an approved water source.

  • Page 53: Battery Cleaning

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery Cleaning To prevent battery damage, be sure that all battery caps are tightly installed. To reduce the possibility of damage to vehicle or floor, neutralize acid before rinsing battery. To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer.

  • Page 54: Battery Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery Replacement Remove battery hold downs and cables. Lift out batteries with a commercially available lifting device. If the batteries have been cleaned and any acid in the battery rack area neutralized as recommended, no corrosion to the battery racks or surrounding area should be present.

  • Page 55: Prolonged Storage

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Prolonged Storage Battery charger, controller and other electronic devices need to be disconnected since they will contribute to the pre- mature discharge of batteries.

  • Page 56: Ac Voltage

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • The charger is automatically turned off during the connect/disconnect cycle and therefore no electrical arc is gen- erated at the DC plug/receptacle contacts.
  • Page 57 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The temperature of the electrolyte is important since the hydrometer reading must be corrected to 80° F (27° C). High quality hydrometers are equipped with an internal thermometer that will measure the temperature of the elec- trolyte and will include a conversion scale to correct the float reading.
  • Page 58 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 22...
  • Page 59 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TTITLE PAGE NO. DELTA Q BATTERY CHARGER .................. A - 2 A - 1...
  • Page 60 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. User’s Guide for: 913-4810-01 / -02 / -E3 / -E5 / -EZ, 922-4852-E6 SAVE THESE IMPORTANT INFORMATIONS IMPORTANTES SAFETY INSTRUCTIONS DE SÉCURITÉ...
  • Page 61 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Troubleshooting Instructions If a fault occurs, count the number of red flashes between pauses and refer to the table below: Red Flashes Cause Solution...
  • Page 62 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 4...
  • Page 63 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TTITLE PAGE NO. DECLARATION OF CONFORMITY ................B - 2 B - 1...
  • Page 64 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. B - 2...
  • Page 65 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. B - 3...
  • Page 66 APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: B - 4...
  • Page 68 E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Europe: Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 Phone: +44 (0)1473 270000, FAX: +44 (0)1473 276300 www.ransomesjacobsen.com Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts &...

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