Cushman HAULER 800X ELiTE Service & Parts Manual
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Cushman HAULER 800X ELiTE Service & Parts Manual

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HAULER 800X ELiTE
Service Parts Manual
688549 - D
ISSUED JANUARY 2019
REVISED SEPTEMBER 2019

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Summary of Contents for Cushman HAULER 800X ELiTE

  • Page 1 HAULER 800X ELiTE Service Parts Manual 688549 - D ISSUED JANUARY 2019 REVISED SEPTEMBER 2019...
  • Page 3 SERVICE PARTS MANUAL ELECTRIC POWERED VEHICLE HAULER 800X ELiTE STARTING MODEL YEAR 2019 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V ACCELERATOR .
  • Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...

  • Page 7: How To Use The Service Parts Manual

    HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR Front of Vehicle To harness from direction selector Part of Frame Pedal Box Assembly includes items 2 - 33 Accelerator Pedal Assembly includes items 28 - 30 688549 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 12: Accelerator

    ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 13 ACCELERATOR Notes: 688549 Service Parts Manual Page A-4...

  • Page 14: Battery Charger

    BATTERY CHARGER 688549 Service Parts Manual Page B-1...
  • Page 15 BATTERY CHARGER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 BATTERY CHARGER Notes: 688549 Service Parts Manual Page B-3...
  • Page 17 BATTERY CHARGER Notes: 688549 Service Parts Manual Page B-4...

  • Page 18: Body

    BODY Front of Vehicle 688549 Service Parts Manual Page C-1...
  • Page 19 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 20 BODY Front of Vehicle 688549 Service Parts Manual Page C-3...
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY Glove Box Door Assembly (Passenger Side) includes items 26 - 29 Front of Vehicle 688549 Service Parts Manual Page C-5...
  • Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 25 BODY Notes: 688549 Service Parts Manual Page C-8...
  • Page 26 BODY 21 22 23 24 Front of Vehicle 688549 Service Parts Manual Page C-9...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Front of Vehicle 688549 Service Parts Manual Page C-11...
  • Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BODY Front of Vehicle Side Panel (Driver Side) includes items 10, 12 Side Panel (Passenger Side) includes items 11 - 12 688549 Service Parts Manual Page C-13...
  • Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY Front of Vehicle Dash Panel Front of Vehicle Existing Gauge Plate Hardware Accelerator Pedal Guard Kit includes items 13 - 14 Front of Vehicle Accelerator Pedal Guard Hardware Kit includes items 15 - 16 Floorboard Center hole on frame Rocker Panel 688549 Service Parts Manual Page C-15...
  • Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BODY Front of Vehicle 688549 Service Parts Manual Page C-17...
  • Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 36 BODY Rear Bumper Heavy Duty Hitch Kit Rear Hitch Receiver Angle Hitch Front of Vehicle Clevis Hitch Drop Ball Hitch Drop Clevis Hitch Drop Angle Hitch 688549 Service Parts Manual Page C-19...
  • Page 37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BODY Notes: 688549 Service Parts Manual Page C-21...
  • Page 39 BODY Notes: 688549 Service Parts Manual Page C-22...

  • Page 40: Brakes

    BRAKES Brake Pedal Assembly (without Light) includes items 3 - 9 Brake Pedal Assembly (with Light) includes items 3, 5 - 28 4 WHEEL DRUM BRAKES 688549 Service Parts Manual Page D-1...
  • Page 41 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 BRAKES 4 WHEEL DRUM BRAKES Compensator Assembly (4 Wheel Drum Brakes) includes items 2 - 12 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum To Front Rear Axle (Passenger Side) Brake Drum 688549 Service Parts Manual Page D-3...
  • Page 43 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 BRAKES 4 WHEEL DRUM BRAKES Front of Vehicle Part of Frame Front of Vehicle 688549 Service Parts Manual Page D-5...
  • Page 45 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 46 BRAKES Brake Pedal Assembly (without Brake Lights) includes items 3 - 12 Brake Pedal Assembly (with Brake Lights) includes items 3, 5 - 30 Front of Vehicle 2 WHEEL DRUM BRAKES 688549 Service Parts Manual Page D-7...
  • Page 47 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 BRAKES 2 WHEEL DRUM BRAKES Compensator Assembly includes items 37 - 49 Front of Vehicle Part of Frame Accelerator Pedal 688549 Service Parts Manual Page D-9...
  • Page 49 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 50 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 51 BRAKES Notes: 688549 Service Parts Manual Page D-12...
  • Page 52 BRAKES Brake Assembly (Driver Side) includes items 3 - 9 Brake Assembly (Passenger Side) includes items 3 - 8, 10 Brake Drum Assembly includes items 17, 18 Tension Pin Adjuster Assembly 688549 Service Parts Manual Page D-13...
  • Page 53 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 54 BRAKES 688549 Service Parts Manual Page D-15...
  • Page 55 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 56 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 57 BRAKES Notes: 688549 Service Parts Manual Page D-18...
  • Page 58 688549 Service Parts Manual Page E-1...
  • Page 59 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 60 Notes: 688549 Service Parts Manual Page E-3...
  • Page 61 Notes: 688549 Service Parts Manual Page E-4...

  • Page 62: Electrical

    ELECTRICAL Note: FRAME SHOWN PARTIALLY 688549 Service Parts Manual Page F-1...
  • Page 63 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 ELECTRICAL ADVANCED BATTERY 2 MODULE Front of Vehicle Frame 688549 Service Parts Manual Page F-3...
  • Page 65 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 ELECTRICAL ADVANCED BATTERY 2 MODULE Front of Vehicle Battery Pack 688549 Service Parts Manual Page F-5...
  • Page 67 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 68 ELECTRICAL ADVANCED BATTERY 3 MODULE Front of Vehicle *NOTE: Refer to ADVANCED BATTERY 2 MODULE for exploded view of battery pack ADVANCED BATTERY 4 MODULE Front of Vehicle *NOTE: Refer to ADVANCED BATTERY 2 MODULE for exploded view of battery pack 688549 Service Parts Manual Page F-7...
  • Page 69 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 70 ELECTRICAL DC - DC Converter Assembly includes items 5 - 7 HOUR METER Front of Vehicle Rear Fender Controller Splash Shield Front of Vehicle To Battery Seat Wrap Front of Vehicle Strobe Light Kit includes items 12 - 21 Strobe Light Assembly includes items 13, 14 Canopy Top Canopy Shown for Reference only 688549 Service Parts Manual...
  • Page 71 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 72 ELECTRICAL Front Grille Assembly with Lights includes items 3 - 5 Front Grille Assembly with Led Lights includes items 3, 4, 9 Headlight includes item 6 HEADLIGHTS Rear Fender TAILLIGHT Front of Vehicle Front of Vehicle 688549 Service Parts Manual Page F-11...
  • Page 73 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 ELECTRICAL Gauge Plate with USB, Fuel Assembly includes items 7, 9, 10, 13, 16 - 19, 21 Gauge Plate with Fuel Assembly includes items 5, 9, 10 Gauge Plate 12V, USB, Fuel Assembly Gauge Plate with 12V, Fuel Assembly includes items 7 - 14, 17, 19, 21 includes items 6, 9, 10, 12 - 14 USB Port Housing Assembly includes items 22 - 23...
  • Page 75 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 76 ELECTRICAL Notes: 688549 Service Parts Manual Page F-15...
  • Page 77 ELECTRICAL Notes: 688549 Service Parts Manual Page F-16...

  • Page 78: Electronic Speed Control

    ELECTRONIC SPEED CONTROL Controller Assembly includes items 2 - 13 Front of Vehicle Part of Solenoid 688549 Service Parts Manual Page G-1...
  • Page 79 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 ELECTRONIC SPEED CONTROL Notes: 688549 Service Parts Manual Page G-3...
  • Page 81 ELECTRONIC SPEED CONTROL Notes: 688549 Service Parts Manual Page G-4...

  • Page 82: Front Suspension

    FRONT SUSPENSION AND STEERING Spindle and Hub Assembly, 4 Lug (Passenger Side) includes items 4 - 13 Spindle and Hub Assembly (Driver Side) includes items 5 - 13, 17 Steering Box Assembly Front of Vehicle Part of Frame 688549 Service Parts Manual Page H-1...
  • Page 83 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 84 FRONT SUSPENSION AND STEERING For Vehicles with Mechanical Drum Brakes Steering Box Assembly Front of Vehicle Part of Frame 688549 Service Parts Manual Page H-3...
  • Page 85 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 86 FRONT SUSPENSION AND STEERING Front of Vehicle 688549 Service Parts Manual Page H-5...
  • Page 87 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 88 FRONT SUSPENSION AND STEERING Steering Box Assembly includes items 3 - 26 Steering Box Assembly includes items 3 - 23, 27 Rack Ball Joint includes items 24 - 25 688549 Service Parts Manual Page H-7...
  • Page 89 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 90 FRONT SUSPENSION AND STEERING Steering Column Kit includes items 13 - 25 Tie Rod Assembly includes items 37 - 41 Front of Vehicle Axle shown for reference only 688549 Service Parts Manual Page H-9...
  • Page 91 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 92 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 93 FRONT SUSPENSION AND STEERING Notes: 688549 Service Parts Manual Page H-12...

  • Page 94: Motor

    MOTOR Axle Assembly Front of Vehicle 688549 Service Parts Manual Page J-1...
  • Page 95 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 96 MOTOR Notes: 688549 Service Parts Manual Page J-3...
  • Page 97 MOTOR Notes: 688549 Service Parts Manual Page J-4...

  • Page 98: Rear Axle

    REAR AXLE Front of Vehicle Rear Axle with Limited Slip Differential, 16.99:1 includes items 5 - 37 Rear Axle, 16.99:1 includes items 4, 8 - 37 688549 Service Parts Manual Page K-1...
  • Page 99 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 100 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 101 REAR AXLE Notes: 688549 Service Parts Manual Page K-4...

  • Page 102: Rear Suspension

    REAR SUSPENSION Front of vehicle 688549 Service Parts Manual Page L-1...
  • Page 103 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 104 REAR SUSPENSION Notes: 688549 Service Parts Manual Page L-3...
  • Page 105 REAR SUSPENSION Notes: 688549 Service Parts Manual Page L-4...

  • Page 106: Seating

    SEATING Seat Back Assembly includes items 2 - 4 Front of Vehicle Seat Bottom Assembly includes items 12 - 20 688549 Service Parts Manual Page M-1...
  • Page 107 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 SEATING Seat Back Assembly includes items 16, 17 Front of Vehicle Seat Bottom Assembly includes items 24 - 34 688549 Service Parts Manual Page M-3...
  • Page 109 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 110 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 111 SEATING Notes: 688549 Service Parts Manual Page M-6...
  • Page 112 TRUCK BED Truck Bed Assembly, 36” (Plastic) includes items 2 - 16 PLASTIC TRUCK BED Front of Vehicle 688549 Service Parts Manual Page N-1...
  • Page 113 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 114 TRUCK BED Electric Dump Assembly includes items 25 - 30 Front of Vehicle CIRCUIT BREAKER Instrument Panel Front of Vehicle 688549 Service Parts Manual Page N-3...
  • Page 115 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 116 TRUCK BED TRUCK BED - MANUAL LIFT WITH SPRING ASSEMBLY Front of Vehicle Truck Bed Latch Assembly includes items 36 - 41 Front of Vehicle 688549 Service Parts Manual Page N-5...
  • Page 117 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 118 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 119 TRUCK BED Notes: 688549 Service Parts Manual Page N-8...
  • Page 120 TRUCK BED TRUCK BED - MANUAL LIFT WITHOUT SPRING ASSEMBLY Front of Vehicle Front of Vehicle Truck Bed Latch Assembly includes items 11 - 16 688549 Service Parts Manual Page N-9...
  • Page 121 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 122 TRUCK BED Front of Vehicle Front of Vehicle 688549 Service Parts Manual Page N-11...
  • Page 123 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 124 TRUCK BED Front of Vehicle D-ring Kit for Plastic Bed includes items 4, 5 Plastic Bed Front of Vehicle Plastic Bed 688549 Service Parts Manual Page N-13...
  • Page 125 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 126 TRUCK BED Tool Holder Kit (Plastic Bed) includes items 2 - 6 Plastic Bed Existing Hardware Front of Vehicle 688549 Service Parts Manual Page N-15...
  • Page 127 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 128 TRUCK BED Equipment Rack Kit includes items 2 - 10 Tool Mount Kit includes items 13, 14 Plastic Bed Front of Vehicle Quick Fist Kit includes items 17 - 20 Plastic Bed Front of Vehicle 688549 Service Parts Manual Page N-17...
  • Page 129 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 130 TRUCK BED Refresher Drop In Kit includes items 6 - 41 Refresher Drop In Ice-bin Kit includes items 4, 6 - 41 Front of Vehicle Front of Vehicle Refresher Drop In Tub Assembly includes items 20 - 22 Refresher Drop In Closeout Assembly includes items 24 - 29 Dry Goods Drop In Assembly includes items 31 - 41...
  • Page 131 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 132 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 133 TRUCK BED Notes: 688549 Service Parts Manual Page N-22...

  • Page 134: Weather Protection

    WEATHER PROTECTION Canopy Top Kit (Black) includes items 4, 7 - 20 Canopy Strut Set includes items 8 - 10 Hardware Kit includes items 11 - 20 Canopy Top Kit (Tan) includes items 5, 7 - 20 Canopy Top Kit (Beige) includes items 6, 7 - 20 Front of Vehicle 688549 Service Parts Manual Page P-1...
  • Page 135 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 136 WEATHER PROTECTION Enclosure Rear View Mirror Kit includes items 6 - 8 Split Windshield Utility Kit includes items 11 - 17, 25 Split Windshield Assembly includes items 14 - 17 Full Windshield Utility Kit includes items 21 - 25 Windshield Hardware Kit includes items 26 - 28 Rear View Mirror Front Top Strut...
  • Page 137 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 138 WEATHER PROTECTION Notes: 688549 Service Parts Manual Page P-5...
  • Page 139 WEATHER PROTECTION Notes: 688549 Service Parts Manual Page P-6...
  • Page 140 WHEELS AND TIRES Wheel and Tire Assembly (Trail Wolf) (Driver Side) includes items 3 - 5 Wheel and Tire Assembly (Trail Wolf) (Passenger Side) includes items 3 - 5 Wheel and Tire Assembly (Kenda) includes items 9 - 11 Wheel and Tire Assembly (Kenda) includes items 15 - 17 Tire design may vary by part number 688549 Service Parts Manual Page R-1...

  • Page 141: Wheels And Tires

    WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 142 WHEELS AND TIRES Front Rear 688549 Service Parts Manual Page R-3...
  • Page 143 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 144 WHEELS AND TIRES Notes: 688549 Service Parts Manual Page R-5...
  • Page 145 WHEELS AND TIRES Notes: 688549 Service Parts Manual Page R-6...

  • Page 146: Decals And Labels

    DECALS AND LABELS Front of Vehicle Plastic Bed 400 lb. 180 kg 5 in. / 25% 12 cm 100 lb. 45 kg 74821G06 Cowl Instrument Panel Front of Vehicle 651671 Side Panel Side Panel Front of Vehicle Front of Vehicle 688549 Service Parts Manual Page S-1...
  • Page 147 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 148 DECALS AND LABELS READ AND OBEY THE FOLLOWING WARNINGS TO DECREASE RISK OF SEVERE INJURY OR DEATH. 664789 Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may move when the accelerator pedal is pressed. Unintentional movement of the vehicle can cause injury or death. Do not •...
  • Page 149 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 150 DECALS AND LABELS Notes: 688549 Service Parts Manual Page S-5...
  • Page 151 DECALS AND LABELS Notes: 688549 Service Parts Manual Page S-6...
  • Page 152 CONTACT INFORMATION Owner’s Guides and Repair Manuals are available from a local Distributor, an authorized Branch, Parts & Accessories Department or at www.cushman.txtsv.com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...

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