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Rayne RayneClear Installation, Operation & Service Manual

R.o. drinking water system
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R.O. DRINKING WATER SYSTEM
MODEL
INSTALLATION, OPERATION & SERVICE MANUAL
IMPORTANT NOTICES:
This reverse osmosis system contains replaceable treatment components critical for effective performance. It is the user's
responsibility to, and the manufacturer strongly recommends that the user, periodically test the product water to verify the
system is performing satisfactorily.
DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY, WITHOUT
ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM.

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  • Page 1 R.O. DRINKING WATER SYSTEM MODEL INSTALLATION, OPERATION & SERVICE MANUAL IMPORTANT NOTICES: This reverse osmosis system contains replaceable treatment components critical for effective performance. It is the user’s responsibility to, and the manufacturer strongly recommends that the user, periodically test the product water to verify the system is performing satisfactorily.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SECTION I. INTRODUCTION ................... 1 SECTION II. SPECIFICATIONS ..................3 SECTION III. PREPARATION ....................4 A. Major System Components ............... 4 B. Tools Recommended for Installation ............4 C. Site Selection For Major System Components ......... 4 SECTION IV.

  • Page 3: Introduction

    (the Reject Water). The membrane is a chlorine tolerant, high flux, cellulose triacetate (C.T.A.) Membrane. The spiral wound construction of the RO Membrane TYPICAL RAYNECLEAR UNDER SINK INSTALLATION DIAGRAM DISPENSING FAUCET WITH AIR GAP DRAIN...
  • Page 4 OPTIONAL RAYNECLEAR BASEMENT INSTALLATION DIAGRAM DISPENSING FAUCET NOTE: FOR BEST FLOW RATE, KEEP TUBING FROM R.O. MANIFOLD TO DISPENSING FAUCET AS SHORT AS PRODUCT POSSIBLE (3/8" Blue) HOLDING TANK SHUTOFF VALVE (Open Position) FLOOR TANK (3/8" Yellow) NOTE: FOR BEST FLOW RATE, KEEP TUBING FROM HOLDING TANK TO R.O.

  • Page 5: Specifications

    SECTION II. SPECIFICATIONS TABLE A – QUALIFIED SYSTEM PERFORMANCE Because the performance of an RO Membrane is highly dependent upon pressure, temperature, and TDS, the following should be used for comparison purposes only. U.S. Metric Membrane Production 14 ± 2 gpd 45-60 lpd Membrane TDS Reduction 90% minimum...

  • Page 6: Preparation

    12.10" Crescent wrench with jaws taped to hold SECTION III.PREPARATION faucet. A. Major System Components 13. Basin wrench or 10" pipe wrench. The following components comprise the RO Drinking Water System. (Refer to Fig. 1, page 1 14. Teflon tape. for general system layout.) 15.

  • Page 7: Installation Steps

    prevent a high pressure drop. Remember, NOTE: For proper installation the Air Gap these tanks can weigh up to 30 pounds when Faucet has a critical level line “CL” marked on its full of water; a firm, level area is required. body and should be mounted so that the “CL”...

  • Page 8: Feed Water Saddle Valve Installation

    LONG REACH AIR GAP FAUCET allow access to the Hose Barbs, and tighten the Hex Nut while holding the faucet in WITH 3/8" CONNECTOR alignment with a padded Crescent wrench. Do not over tighten. B. Feed Water Saddle Valve Installation Decide on location.

  • Page 9: Drain Clamp Installation

    •Assemble and tighten the brass screw. 3. With the Feed Water Saddle Valve closed, open the sink faucet and the water supply and •To pierce the tubing, turn the Valve allow the water to run for a few minutes to Handle fully clockwise (inward).

  • Page 10: Manifold Assembly Installation

    NOTE: When cutting the polytubing make Refer to Fig. 3, page 6. To the end of the red clean, square cuts, failing to do so could result polytube install the Compression Nut, the in poor connections and possible leaks. Plastic Ferrule, and the Insert. Connect to the Feed Water Saddle Valve.

  • Page 11: Start Up

    4. Locate the 3/8" Yellow Tubing which is •Let stand for 15 minutes. attached to the elbow on top of the manifold NOTE: During this time, check the system and run the tubing along its course to the tank carefully for leaks. and trim to length.

  • Page 12: Operation And Maintentance

    NOTE: If the RO Membrane is to be replaced, SECTION V. OPERATION & MAINTENANCE see Sec. IV, F.1–3, page 9, for the proper procedure. A. Normal Operation Use a drip pan to catch any water that may spill 1. It is normal for the Total Dissolved Solids when the Filter Housings are removed.

  • Page 13: Technical Data

    •Disconnect the yellow product water B. Water Quantity tubing that runs from the Holding Tank to Water quantity is termed Flux or Product Water the Manifold (see Fig. 1, page 1). Put Rate and is measured as the amount of water 50 drops of bleach (this is ½...

  • Page 14: Net Pressure Differential

    C. Net Pressure Differential push the water backwards. Most R.O. Membranes are rated at a The Osmotic Pressure is in proportion to the standardized condition of 77°F (25°C) and 65 dissolved minerals in the water and can be psig (450kPa) discharging to atmospheric approximated by 1 psi for each 100 ppm of TDS.

  • Page 15: Water Production Rate Chart

    D. WATER PRODUCTION RATE CHART Estimated Water Production Rate Feed Water in Gallons Per Day (GPD) for Line Pressure of: Temp.(°F) (ppm) 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 11.0 12.6 10.4 11.9 1000 11.1 1500 10.4 11.2...

  • Page 16: Trouble Shooting Guide

    SECTION VII. TROUBLE SHOOTING GUIDE Problem Possible Cause Solution Low quantity of Product Water Feed Water Saddle Valve is plugged or Open Valve or unclog. from Holding Tank closed. Clogged Sediment Prefilter or Replace filters. Activated Carbon Post Filter. Low water pressure. Feed Water pressure must be above 40 psig.
  • Page 17 Problem Possible Cause Solution The Product Water and Drain Water Correct plumbing. High Total Dissolved Solids (TDS) lines are reversed. in the Product Water No drain flow, Drain Restrictor is Clear or replace Drain Restrictor. (continued) clogged. No drain flow, the drain orifice in Clear or replace Air Gap Faucet..

  • Page 18: Exploded View And Parts List

    EXPLODED VIEW & PARTS LIST MADE IN USA...
  • Page 19 DRAWING NO. PART NO. DESCRIPTION 1 ..... S2009 ........Self Tapping Screw 2 ..... S2005 ........ASO Cap 3 ..... S2013 ........ASO Cap O–Ring 4 ..... S2011 ........ASO Diaphragm – Large 5 ..... S2007 ........ASO Piston 6 ..... S2006 ........
  • Page 20 This warranty does not cover the disposable sediment and carbon filters whose service life depends on feed water conditions. In addition, the membrane is only warranted if the required feed water conditions are met. The above warranty will also not apply to any part of the Rayne ®...

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