Ferris CCW36 Series Operator's Manual
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Ferris CCW36 Series Operator's Manual

Ferris CCW36 Series Operator's Manual

Ccw36 series walk-behind mowers
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Model Number:
Description
5900749
CCW36 - 15 HP Kawasaki w/ 36" Rear Discharge Mower Deck Export
5900756
CCW36 - 15 HP Kawasaki w/ 36" Timed Side Discharge Mower Deck
5900758
CCW36 - 15 HP Kawasaki w/ 36" Side Discharge Mower Deck Export
5900967
CCW36 - 16 HP Kawasaki w/ 36" Timed Side Discharge Mower Deck
Briggs & Stratton Power Products Group, LLC
5375 North Main Street
Munnsville, NY 13409
800-933-6175
OPERATOR'S
MANUAL
CCW36 Series
Walk-Behind Mowers
5101664
Revision C

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  • Page 1 OPERATOR’S MANUAL CCW36 Series Walk-Behind Mowers Model Number: Description 5900749 CCW36 - 15 HP Kawasaki w/ 36” Rear Discharge Mower Deck Export 5900756 CCW36 - 15 HP Kawasaki w/ 36” Timed Side Discharge Mower Deck 5900758 CCW36 - 15 HP Kawasaki w/ 36” Side Discharge Mower Deck Export 5900967 CCW36 - 16 HP Kawasaki w/ 36”...
  • Page 2 Thank you for purchasing this quality-built Ferris product. We’re pleased that you’ve placed your confidence in the Ferris brand. When operated and maintained according to the instructions in this manual, your Ferris product will provide many years of dependable service.

  • Page 3: Table Of Contents

    Table of Contents Troubleshooting ........... 42 Operator Safety ............ 2 Troubleshooting the Mower ..........42 Safety Rules and Information ...........2 Troubleshooting the Mower Deck ........43 Safety Decals ..............8 Troubleshooting Common Cutting Problems ....44 CE Safety Icons ..............9 Safety Interlock System ..........10 Specifications .............

  • Page 4: Operator Safety

    Safety Rules & Information Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.

  • Page 5: Slope Operation

    Safety Rules & Information Slope Operation You could be seriously injured if you use this unit on too steep of a slope. Using the unit on a slope that is too steep where you do not have adequate footing and unit traction (and control) can cause you to lose control and possibly slip and fall or roll the unit over.
  • Page 6 Safety Rules & Information Fuel and Maintenance Always disengage all drives, shutoff the engine and remove the key before doing any cleaning, refueling or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running.
  • Page 7 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 8 Safety Rules & Information 23. Use care when approaching blind corners, shrubs, 6. Keep all movement on the slopes slow and trees or other objects that may obscure vision. gradual. Do not make sudden changes in speed 24. To reduce fire hazard, keep unit free of grass, or direction.
  • Page 9 Safety Rules & Information SERVICE AND MAINTENANCE mufflers, and engine to prevent fires. Clean up oil or fuel spillage. To avoid personal injury or property damage, use 10. Let engine cool before storing and do not store extreme care in handling gasoline. Gasoline is near flame.

  • Page 10: Safety Decals

    Operator Safety Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating...

  • Page 11: Ce Safety Icons

    Operator Safety CE Models *This decal is located on the battery for CE models only. CE Safety Icons Warning: Read Operator’s Manual Danger: Carbon Monoxide Poisoning Read and understand the operator’s Do not operate the engine in an manual before using this machine. unventilated area.

  • Page 12: Safety Interlock System

    Operator Safety Safety Icons Safety Interlock System The alert symbol ( ) is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the This unit is equipped with safety interlock switches. These alert symbol to indicate the likelihood and the potential safety systems are present for your safety, do not attempt severity of the injury.

  • Page 13: Features & Controls

    Features and Controls Features and Controls Identification Numbers North American Models PRODUCT IDENTIFICATION XXXX XXXXXXXXXXXXXXX MODEL XXXXXXX CE Models SERIAL XXXXXXXX 0 123456 789012 20xx Briggs & Stratton Power Product Group, LLC XXXXXXXXXXXXXXXXXX Assembled in U.S.A XXXXXXXXXXXXXXXXXX Identifi cation When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.

  • Page 14: Control Functions (S/N: 2013964104 & Below)

    Features and Controls S/N: 2013964104 & Below Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
  • Page 15 Features and Controls Forward Speed Control Lever Ignition Switch Reverse Speed Control Levers The ignition switch starts and stops the engine, it has three positions: These levers control the ground speed of the mower. Stops the engine and shuts off the electrical The forward speed control lever controls the forward system.

  • Page 16: Control Functions (S/N: 2013964105 & Above)

    Features and Controls S/N: 2013964105 & Above Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
  • Page 17 Features and Controls Forward Speed Control Lever Throttle Control Reverse Speed Control Levers The throttle controls the engine speed. Move the throttle control forward toward the FAST position to increase These levers control the ground speed of the mower. the engine speed and back towards the SLOW position to decrease the engine speed.

  • Page 18: Operation

    Operation Operation WARNING General Operating Safety Operating on steep slopes can be dangerous. Before first time operation: • Select slow ground speed before driving onto a slope. • Be sure to read all information in the Safety and • Mow across the face of slopes, not up and down, use Operation sections before attempting to operate this caution when changing directions and DO NOT START unit.

  • Page 19: Checking Tire Pressures

    Operation Check Tire Pressures Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.

  • Page 20: Cutting Height Adjustment

    Operation Cutting Height Adjustment The cutting height can be adjusted within two different ranges. The lower cutting range is adjustable between 1-1/2” (3,8 cm) and 2-3/4” (6,9 cm). The upper cutting range is adjustable between 2-3/4” (6,9 cm) and 4-1/2” (11,5 cm).
  • Page 21 Operation Rear & Side Discharge Decks Side Discharge Timed Decks Figure 6. Belt Positioning for Cutting Range A. Deck Drive Belt Positioned for Lower Cutting Range B. Deck Drive Belt Positioned for Upper Cutting Range Figure 7. Mower Deck Belt Routing To Adjust the Cutting Height: A.

  • Page 22: Driving The Mower

    Operation Driving The Mower Before attempting to drive the mower make sure you have To Slow or Stop Machine read the Features and Controls section and understand the 1. Gently squeeze both reverse speed control levers evenly location and function of the controls. to slow the machine.

  • Page 23: Mowing

    Operation Mowing Before mowing, set the cutting height as described in Cutting Height Adjustment. 1. Engage the parking brake. Make sure the PTO switch is disengaged and the forward speed control lever is in the NEUTRAL position 2. Start the engine (see Starting The Engine). 3.

  • Page 24: Mowing Methods

    Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high.
  • Page 25 Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.

  • Page 26: Regular Maintenance

    Regular Maintenance Regular Maintenance Maintenance Schedule The following schedule should be followed for normal care of your mower and mower deck. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.

  • Page 27: Checking/Adding Fuel

    Regular Maintenance Checking / Adding Fuel 3. Place a small pan under the oil drain hose to catch the WARNING oil. Using the appropriate tools, remove the cap (B), from the oil drain hose and drain the engine oil into the Fuel and its vapors are extremely pan.

  • Page 28: Lubrication

    Regular Maintenance Generally, all moving metal parts should be oiled where Lubrication contact is made with other parts. Keep oil and grease off Lubricate the unit at the locations shown in Figure 14 as belts and pulleys. Remember to wipe fittings and surfaces well as the following lubrication points.

  • Page 29: Check / Fill Transmission Oil

    Regular Maintenance Check / Fill Transmission Oil Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. Locate the transmission oil reservoirs (A, Figure 16) located on the by the fuel tank. The oil should be up to the “FULL COLD”...

  • Page 30: Servicing The Mower Blades

    Regular Maintenance Servicing The Mower Blades Removing the Mower Blade CAUTION Avoid injury! Mower blades are sharp. Always wear gloves when handling mower blades or working near blades. 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning, and remove Figure 18.
  • Page 31 Regular Maintenance Sharpening the Mower Blade CAUTION Avoid injury! Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. • Always wear safety eye protection when grinding. Figure 21. Sharpening the Mower Blade 1. Sharpen the mower blades with grinder, hand file, or A.

  • Page 32: Neutral Adjustment

    Regular Maintenance Neutral Adjustment If the unit “creeps” while the forward speed control lever is locked in the NEUTRAL position, then it may be necessary to adjust the linkage rod. 1. Park the machine on a hard, level surface such as a concrete floor.
  • Page 33 Regular Maintenance 16 HP: To Reduce the Speed of the Faster Wheel: There are three (3) nuts (A, Figure 26) on the linkage rod (B). The first two are to be used together to turn the rod and the third is used to lock the rod in place. 1.

  • Page 34: Parking Brake Adjustment

    Regular Maintenance Parking Brake Adjustment 4. Measure the distance between the back of the brake 1. Disengage the PTO, stop the engine, remove the ignition pivot link (G) and the front edge of the set collar (F). key, and engage the parking brake. The measurement should be 1/8”...

  • Page 35: Deck Leveling Adjustment

    Regular Maintenance Deck Leveling Adjustment To Level the Mower Deck: 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar).

  • Page 36: Mower Belt Replacement - 36" Rear Discharge Models

    Regular Maintenance Mower Belt Replacement (36” Rear Discharge Models) NOTICE To avoid damaging belts, do NOT pry belts over pulleys. 1. Park the unit on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine and remove the ignition key.

  • Page 37: Mower Belt Replacement - 36" Timed Side Discharge Models

    Regular Maintenance Mower Belt Replacement - 36” Side Discharge Timed Models 1. Park the unit on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. NOTICE To avoid damaging belts, do NOT pry belts over pulleys.

  • Page 38: Transmission Drive Belt Replacement

    Regular Maintenance 10. Carefully rotate the breaker bar clockwise and install the deck drive pulley on the left spindle pulley. Carefully release the tension on the breaker bar. When the idler arm is released it will position the stationary idler pulley and the chevron belt idler pulley (B &...

  • Page 39: Reverse Speed Control Levers Adjustment

    Regular Maintenance 8 3/8” (21,2 cm) Figure 37. Hydraulic Pump Drive Belt Replacement A. Transmission Drive Belt B. Crankshaft Pulley Figure 36. Remove the PTO Clutch C. Transmission Pulleys A. PTO Clutch Mounting Tab D. Idler Pulley B. PTO Clutch E.

  • Page 40: Battery Maintenance

    Regular Maintenance Handle Placement Adjustment There should be approximately 1” (2.54 cm) of clearance in between the handle bars and the reverse speed control levers when the forward speed control lever is in the neutral position. 1” (2.54 cm) To adjust: 1.

  • Page 41: Battery Service

    Regular Maintenance Battery Service WARNING Jump Starting With Auxiliary (Booster) Battery Jump starting is not recommended. However, if it must be done, follow these directions. Both booster and discharged batteries should be treated carefully when using jumper cables. Follow the steps below exactly, being careful not to •...
  • Page 42 Regular Maintenance THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 41. Jump Starting WARNING WARNING Any procedure other than the proceeding could result in: For your personal safety, use extreme caution when 1.

  • Page 43: Storage

    Regular Maintenance Storage WARNING Temporary Storage (30 Days Or Less) Fuel and its vapors are extremely Remember, the fuel tank will still contain some gasoline, so flammable and explosive. never store the unit indoors or in any other area where fuel Fire or explosion can cause severe burns vapor could travel to any ignition source.

  • Page 44: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Chart WARNING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may Remove the ignition key prior to eventually require that service be performed to allow it to performing maintenance on the unit. continue operating properly.

  • Page 45: Troubleshooting The Mower Deck

    Troubleshooting Mower Troubleshooting Continued. Problem Cause Remedy Engine runs, but mower will not drive. 1. Transmission release lever(s) in 1. Move transmission release lever(s) to DISENGAGED position. the ENGAGED position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3.

  • Page 46: Troubleshooting Common Cutting Problems

    Troubleshooting Troubleshooting Common Cutting Problems PROBLEM CAUSE REMEDY Streaking 1. Sharpen your blades. 1. Blades are not sharp. 2. Replace your blades. 2. Blades are worn down too far. 3. Always mow at FULL throttle. 3. Engine speed is too slow. 4.

  • Page 47: Specifications

    Specifi cations Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. *Actual sustained equipment horsepower likely to be lower due to operating limitations and environmental factors. ENGINE TRANSMISSIONS 15 HP Kawasaki 15 HP: Make Kawasaki Hydro-Gear ZH-KMBB-3A5A-1LLX (LH)

  • Page 48: Slope Identification Guide

    www.ferrisindustries.com...
  • Page 49 Notes...
  • Page 51 Ferris dealer during the warranty period. Ferris' obligation under this limited warranty is, at Ferris' option, to repair or replace any part or parts of the mower, which, in the judgment of Ferris, are found to be defective and covered by this limited warranty.
  • Page 52 OPERATOR’S MANUAL CCW36 Series Walk-Behind Mowers Briggs & Stratton Power Products Group, LLC 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com...

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