VIESMANN Installation instructions for contractors Vitodens 200-W Type WB2C, 4.8 to 35.0 kW Wall mounted gas condensing boiler Natural gas and LPG version Gas Council no. 41-819-14; 41-819-15; 41-819-16; 41-819-17 (system boilers) 47-819-09; 47-819-10; 47-819-11 (combi boilers) VITODENS 200-W Dispose after installation.
Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ all current safety regulations as defined by DIN, EN, DVGW, TRGI, Danger TRF, VDE and all locally applicable This symbol warns against the standards.
Index Preparing for installation Product information....................Preparing for installation..................■ Preparing the boiler for installation..............Installation sequence Installing the boiler and making all connections........... Flue installation and connection................Connecting the safety valve drain/blow-off pipe........... Condensate connection..................10 Gas connection....................10 Opening the control unit casing................
All Vitodens 200-W WB2C up to 35kW have a built-in sealed system kit, circulating pump and a diverter valve. The system boilers have two pairs of heating flow / return pipes - the outer pair are for central heating and the inner for the cylinder primaries.
Preparing for installation Preparing the boiler for installation Please note To prevent equipment damage, install all pipework free of load and torque stresses. For on-site preparation of gas, water and electrical connections, see installation aid or mounting frame installation instructions.
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Preparing for installation (cont.) ≥ 5 ≥ 5 63 63 A B C A Heating flow Rp¾ E Heating return Rp¾ B DHW Rp½ (gas combi boiler) F Drain & fill valve Cylinder flow G¾ (gas boiler) G Cable entry C Gas connection H Dimension with DHW cylinder D Cold water Rp½...
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Preparing for installation (cont.) Minimum clearances Area around the Vitodens for mainte- nance: min. 700 mm. Maintenance clearances to the l.h. or r.h. side of the Vitodens are not required. Note This boiler (protection: IP X4 D) is approved for installation in wet rooms inside safety zone 2 according to the cur- rent I.E.E.
Installing the boiler and making all connections A B C D E F A Heating flow E Heating return B DHW (gas combi boiler) F Drain & fill valve Cylinder flow (gas boiler) G Installation template C Gas connection D Cold water (gas combi boiler) Cylinder return (gas boiler)
Installing the boiler and making all connections (cont.) Note If the gas condensing boiler is to be oper- ated in weather-compensated mode and with a DHW cylinder, connect the DHW cylinder at cylinder flow B and cylinder return D (four pipe connections). Flue installation and connection Connect the appropriate flue system as Flue gas system installation...
Condensate connection Connect the condensate drain with a slope and a pipe vent to the public sewer. Observe the Building Regulations. Where the condensate drain pipe is routed outside, it must have a diameter of at least 30 mm and must be protected against frost through sufficient lagging of the pipe.
Gas connection (cont.) 3. Vent the gas line. Conversion to other gas types: Service instructions Opening the control unit casing Please note Electronic modules can be dam- aged by electrostatic dis- charges. Before beginning work, touch earthed objects, such as heating or water pipes, to discharge static loads with your hands.
Electrical connections 230V~ 230V~ 7 6 5 4 3 2 1 A Radio clock receiver (optional) C Only for constant temperature con- trol units (Plug 96): B Only for constant temperature con- ■ Vitotrol 100 UTA trol units (Plug 96): ■...
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Electrical connections (cont.) Information regarding the con- lH ■ Power supply accessories (230 V nection of accessories ~ 50 Hz). Where the boiler is For the connection, observe the installed in a wet area, the con- separate installation instructions nection of accessories to the provided with the accessory com- power supply must not be carried ponents.
Electrical connections (cont.) Cylinder temperature sensor (part ■ Vitotrol 200A or 300A remote of the DHW cylinder connection control set). ■ Vitocom 100 aVG KM BUS subscriber (accessory) ■ Extension kit for one heating cir- cuit with mixer ■ Solar control module, type SM1 ■...
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Electrical connections (cont.) % Plugs for connecting the cylinder temperature sensor to the cable har- ness (or for traditional 'Y' - or 'S'-plan systems connecting the cylinder demand box - optional) Remove the existing cable grommet when using larger cross-sections (up to 714 mm).
Closing the control unit casing and inserting the programming unit...
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Closing the control unit casing and inserting… (cont.) Insert programming unit (packed sepa- rately) into the control unit support. Note The programming unit can also be used in a wall mounting base (accessory) near the boiler (max. 5 m distance). Wall mounting base installation instructions...
Fitting the front panel Note Ensure the case fixing screws are screwed in before operating the boiler. Commissioning and adjustment Flueing instructions, commis- sioning and adjustment (please see appropriate instructions within the technical documenta- tion).
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