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Buccaneer G.T.
Installation, Assembly and Servicing
Oil or Dual Gas Fired Boilers
Assembly and Installation Instructions for Ideal Buccaneer GT Oil, Gas or Dual Fired heating boilers should be read
in conjunction with the general technical data tables enclosed and any other technical publication supplied with the
burner.
CAUTION. To avoid the possibility of injury during the installation, servicing or cleaning of this
appliance care should be taken when handling edges of sheet steel components.
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Table of Contents
Related Manuals for Ideal Boilers Buccaneer GT 3
Summary of Contents for Ideal Boilers Buccaneer GT 3
- Page 1 Buccaneer G.T. Installation, Assembly and Servicing Oil or Dual Gas Fired Boilers Assembly and Installation Instructions for Ideal Buccaneer GT Oil, Gas or Dual Fired heating boilers should be read in conjunction with the general technical data tables enclosed and any other technical publication supplied with the burner.
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Page 2: Table Of Contents
GENERAL INTRODUCTION CONTENTS THE TECHNICAL INSTRUCTIONS FOR THE INSTALLATION OF THE BOILER MUST BE SCRUPULOUSLY RESPECTED, OTHERWISE THE WARRANTY MAY BE CANCELLED. Boiler Models/Packing ..........4 DUTY The range of boilers is suitable for: combined indirect pumped Installation ..............5 domestic hot water and central heating systems; independent indirect pumped domestic hot water or central heating Levelling/Dimensional info ..........6 systems. - Page 3 Buccaneer GT Range - Installation...
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Page 4: Boiler Models/Packing
GENERAL BOILERS CONCERNED BY THIS DOCUMENT The Buccaneer GT range of boilers is a range of automatic hot water boilers connected to a conventional flue to be fitted with an independent burner using oil or gas. PACKING Before installing your boiler, you can check with the table below to see if you do indeed have all of the component packages. -
Page 5: Installation Of The Boiler
GENERAL INSTALLATION OF THE BOILER The minimum dimensions indicted on the following drawing must be respected to ensure good access around the boiler. Remark: To allow the inlet of the combustion air, the boiler room must be adequately ventilated, the section and the location of which must comply with local recommendations. -
Page 6: Levelling/Dimensional Info
Dimensional information required WATER SYSTEM: General Recommendations relating to the water system are contained in BS. 5449 Pt. 1, BS. 5401 Pt. 2, and BS. 6880. Flow & Return Buccaneer GT 3 1.25 Buccaneer GT 4 1.25 Buccaneer GT 5 1.25... -
Page 7: Chimney Connection
INSTALLATION CONNECTION TO THE CHIMNEY According to the output, the difference between the temperature of the flue gas and the ambient temperature can be as much as 160°C. The installer will have to respect all of the usual precautions (dilution - piping - T for the evacuation of condensation) in order to prevent deterioration of the chimney. -
Page 8: Connection
INSTALLATION Dimensional information required for the connection Flue Outlet Buccaneer GT 3 Buccaneer GT 4 Buccaneer GT 5 Connection The boiler must be installed according to the profession with an airtight pipe in a material that is resistant to hot gases from the combustion and possible acid condensations. -
Page 9: Control Panel
INSTALLATION ELECTRICAL CONNECTION CAUTION: Must be carried out by a qualified professional As the electrical wiring has been carefully checked in the factory, the internal connections of the control panel must not be modified under any circumstances. The electrical connections of the boiler must conform with the IEE wiring regulations in force, respecting the indications which appear on the electrical drawings supplied with the control panel and the directives given hereafter. - Page 10 INSTALLATION Assembly of the SVR sanitary hot water option The housing of the SVR option has to be mounted on the front of the control panel. For this purpose: - Remove the cover with a screwdriver - Plug the 2 connections into the panel on the rear face of the housing, blue to blue and red to red - Introduce the housing from the front and attach it with two plastic screws situated on the front of the device (...
- Page 11 INSTALLATION Fitting an SV-mattic regulator Possible additional connections The SV-matic regulator must be fitted in the front part of the - An alarm LED is connected to the pins 15 and 16 control panel. For this purpose: - A flue gas thermostat is connected to the pins 13 and 14 - Remove the cover after the existing bridge has been removed.
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Page 12: Commissioning
INSTALLATION COMMISSIONING CONTROL PANEL Description On/Off switch Burner switch: Used for switching OFF (summer position ) or switching ON (winter position ), by means of action on the burner and the pump (the operation of the D. H. W. is not stopped). In case of fitting an SV-matic regulator or an D. - Page 13 INSTALLATION PRINCIPLE OF OPERATION Commissioning Regulation of the boiler The first commissioning must be made by a qualified professional. The regulation of the boiler is provided either by the boiler thermostat 7, or by the room temperature thermostat, or the Before the boiler is ignited, check that the installation is filled SV-matic regulator if fitted.
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Page 14: Boiler Maintenance
INSTALLATION MAINTENANCE BOILER It is not advisable to drain an installation, except in case of absolute necessity. Check regularly the water level of the installation and top it up if necessary, avoiding a sudden inlet of cold water into the hot boiler. This operation should only be done a few times a year;... -
Page 15: Precautions
INSTALLATION - Remove the convection accelerators (only for boilers with 3, 4 and 5 sections) - Sweep carefully the upper flues and the hearth with the brush provided - Remove the spot from the hearth with a vacuum cleaner - Replace the convection accelerators - Close the door and replace the front cover PRECAUTIONS TO BE OBSERVED IN CASE OF PROLONGED STOPPAGE OF THE BOILER... -
Page 16: Characteristics Table
INSTALLATION 10 PERFORMANCE DATA CHARACTERISTICS TABLE General Data Boiler Size Maximum Heat Output Btu/h x 10 Minimum Heat Output Btu/h x 10 Combustion Chamber Volume 0.016 0.02 0.025 0.56 0.74 Flue Way Volume 0.03 0.04 0.05 1.09 1.45 Boiler Water Content 24.5 4.18 Hydraulic Resistance at 15k... -
Page 17: Main Dimensions
ASSEMBLY Main Dimensions Boiler Size Dimension A Dimension B Dimension D Flow and Return Tappings ” ” ” Flue Outlet All dimensions in millimetres unless otherwise stated Clearances Buccaneer GT Range - Installation... -
Page 18: Exploded Views
ASSEMBLY 11 EXPLODED VIEWS AND LIST OF SPARE PARTS Boiler Body Insulation Buccaneer GT Range - Installation... - Page 19 ASSEMBLY Jacket Control Panel Buccaneer GT Range - Installation...
- Page 20 ASSEMBLY BOILER MAIN CASING BOILER EXTERIOR PANELS Code no. PART Code no. PART 8199 8973 Base Unit 3 Elements 8199 8800 Jacket Complete 3 Elements 8199 8974 Base Unit 4 Elements 8199 8801 Jacket Complete 3 Elements 8199 8975 Base Unit 5 Elements 8199 8802 Jacket Complete 4 Elements 9498 2106...
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Page 21: Assembly Instructions
ASSEMBLY 8199-EN-82 8199-EN-81 8199-EN-29 Assembly of the base Drain/waste tube assembly Place a sheet of paper in front of the boiler body, lift it from its Screw the drain tube onto the rear section. Ensure a seal by palette and stand it up on the burner. using hemp or a sealing compound. - Page 22 ASSEMBLY Only for 3-section boilers Only for 4 & 5 section boilers 8199-EN-31 A 8199-EN-32 Control panel assembly Control panel and rear strut assembly Place the control panel unit on the boiler body positioning it on Place the control panel unit on the boiler body positioning it on the assembly flanges with the M8 gudgeon pins in front and the assembly flanges with the M8 gudgeon pins in front and the nipple of the unit at the rear.
- Page 23 ASSEMBLY 8199-EN-35 8199-EN-36 Fitting of the insulation for the main casing, the panel and the upper section: Place the front panel insulation in the space provided under the control panel. Pass the strap (3 section boilers) or both straps (4 & 5 boilers) under the boiler body. Place the wide part (with cut-out for the feet) of the insulation panels of the heat body between the base and the main casing and fix them under the control panel using the 2 fixings.
- Page 24 ASSEMBLY 8199-EN-39 A 8199-EN-41 A Fitting the rear panel Fitting the front door panel Fix the rear panel along with its insulation on the side panels Fix the front burner door panel with the 4 black screws EC CB using the two plastic clips ready fitted. M6 x 12 Fix using 5 screws ø...
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Page 25: Internal Wiring Diagram
ASSEMBLY INTERNAL WIRING DIAGRAM Heating Pump Control Burner Room thermostat Boiler thermostat Timer Flue gas thermostat Safety contact Limit thermostat F4AT Fuse Safety thermostat Mains supply Alarm Neutral 3-Way valve DHW pump ZEH1 Summer/winter switch Summer-winter switch booster Main switch Test switch Optional Buccaneer GT Range... - Page 26 ASSEMBLY CONTROL PANEL - WIRING DETAILS For standard operation connect mains supply and heating pump as shown in the above diagram. Buccaneer GT Range - Installation...
- Page 28 Caradon Plumbing Limited Technical Training pursues a policy of continuing improvement in the design and The Caradon Plumbing Limited Technical Training Centre performance of its products. offers a series of first class training courses for domestic, The right is therefore reserved to commercial and industrial heating installers, engineers and vary specification without notice.
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