Sanyo PDG-DXT10L Service Manual
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Sanyo PDG-DXT10L Service Manual

Sanyo multimedia projector service manual
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SERVICE MANUAL

Product code
1 122 410 20
(KT3AL)
1 122 411 20
(LT3AL)
Multimedia Projector
Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
If the Original Version Service Manual Chassis No. does
not match the unit's, additional Service Literature is re-
quired. You must refer to "Notices" to the Original Service
Manual prior to servicing the unit.
FILE NO.
Model No. PdG-dXt10L
U.S.A, Canada,
Europe, U.K, Asia
original Version
chassis No. Kt3-dXt10L00
REFERENCE NO.
SM
5110875-00

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Summary of Contents for Sanyo PDG-DXT10L

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No. PdG-dXt10L U.S.A, Canada, Europe, U.K, Asia original Version chassis No. Kt3-dXt10L00 Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does not match the unit’s, additional Service Literature is re-...

  • Page 3: Table Of Contents

    PDG-DXT10L CONTENTS 1. COMPLIANCE OF SAFE REPAIR ............…………………………………….……5 1-1. Caution during disassembling and assembling ....………………………………………….……5 1-2. Lamp ................……………………………………………………….….5 1-3. Lens ............………………………………………………………………….….5 2. SPECIFICATIONS ............……………………………………………………………6 2-1. Optical Specifications ……………………………………………………………………………………………6 2-2. Electrical Specifications …………………………………………………………………………………………7 2-3. Mechanical Specifications …………………………………………………………………………………...….8 2-4. Environmental Considerations ……………………………………………………………………………..….8 2-5.
  • Page 4 PDG-DXT10L 7-4 Lamp Interlock Switch …………………………………………………………………………………………..65 7-5 Lamp Door Interlock Switch …………………………………………………………………………….……..66 8. Maintenance …………………………………………………………………………………………………………...67 8-1 Cleaning the projector …………………………………………………………………………………………..67 8-2 Replacing Consumable Parts ………………………………………………………………………………….71 9. Factory Preset Display Modes ……………………………………………………………………………………..79 10. Required adjustments when the parts replaced ………………………………..……….….…………………81 11. Spare part list………..….…………….…..……………………………………………………….…………………82...

  • Page 5: Compliance Of Safe Repair

    PDG-DXT10L 1.COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services. In the projector, full consideration is taken to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that the safety is kept when providing services. Moreover, be sure to observe the notice described in the Instruction Manual.

  • Page 6: Specifications

    PDG-DXT10L 2. SPECIFICATIONS This section provides technical information about the projector's performance. 2-1 Optical Specifications Item Description ® Projection system Single DLP chip, 4 segment color wheel Resolution 1024 x 768 pixels* (up to UXGA @ 60 Hz, up to SXGA+ @ 60 Hz on DVI-D)

  • Page 7: Electrical Specifications

    PDG-DXT10L 2-2 Electrical Specifications Item Description 1 Analog RGB (Mini D-Sub 15P), 1 Analog RGB R/Cr, G/Y, B/Cb, H, V (BNC x 5), 1 Digital RGB (DVI-D 24P), 1 Component Y, Cb/Pb, Cr/Pr Inputs (RCA x 3), 1 Component (Mini D-Sub 15P) shared with COMPUTER 1...

  • Page 8: Mechanical Specifications

    PDG-DXT10L 2-3 Mechanical Specifications Item Description 19.9" (W) x 7.6" (H) x 15.2" (D) Dimensions 505 mm (W) x 192 mm (H) x 385 mm (D) (not including protrusions) Weight 36.4 lbs/16.3 kg 2-4 Environmental Considerations Item Description Operational Temperatures 41°...

  • Page 9: Block Diagram

    PDG-DXT10L 2-6 Block Diagram - 9-...

  • Page 10: Explanation Of The Block Diagrams

    PDG-DXT10L 2-7 Explanation of the block diagrams. 2-7-1 Input signal processing 1-1.RGB & Component & DVI input system The RGB(5BNC) and COMPONENT input signals are led through the multiplexer circuit. After these signals and DVI signal have been converted into 10-bit digital signals of RGB each at the A/D converter (U201) incorporated in the VIDEO amplifier, the resultant signals are output to the scaler (U400).
  • Page 11 PDG-DXT10L 2-7-3 Timing signal processing The scaler work with an external clock signal of 48MHz & 50MHz. 2-7-4. Audio signal processing The audio output is generated from the speakers via the amplifier (U900) provided with a • volume control. The volume control is conducted by the DC output from the D/A converter (U900).

  • Page 12: Wire Location

    PDG-DXT10L 2-8 Wire Location - 12-...

  • Page 13: Trouble Shooting

    PDG-DXT10L 3. TROUBLE SHOOTING 3-1.Operation check By making operation checks under normally operating conditions, a certain degree of judgment is possible on errors. Prior to the removal of the top cover, check the POWER indicator and the STATUS indicator. - 13-...

  • Page 14: Main Board Check

    PDG-DXT10L 3-2 Main Board check - 14-...
  • Page 15 PDG-DXT10L CN110 CN109 - 15-...

  • Page 16: Led State Indications

    PDG-DXT10L 3-3. LED State Indications Power LED Projector Status LED Condition LED Sequence Projector Condition AC Off BLANK Cooling 0.5sON > 0.5sOFF After Power OFF ORANGE BLINK Power up sequence GREEN BLINK 0.5sON > 0.5sOFF Start up Standby / Idle...

  • Page 17: Disassembly And Assembly

    PDG-DXT10L 4. DISASSEMBLY AND ASSEMBLY Removing the Lamp Cover and Lamp Module Look the full set projector. Look at the IO side. Look at the keypad of top side. Look at the keypad of top side. Loose this one screw.
  • Page 18 PDG-DXT10L Removing the Lamp Cover and Lamp Module Look at the top side. Loose these four screws and take out. Look the Lamp. Remove the lamp modules (upward view). Look the Lamp. Look the Lamp. - 18-...
  • Page 19 PDG-DXT10L Removing the Lamp Module and Top cover Look the Lamp. Look the Lamp. Remove the eight screws. Look the screws. Rotates around the bottom side and Look the screws. Remove the seven screws. - 19-...

  • Page 20: Removing The Top Cover

    PDG-DXT10L Removing the Top cover Remove this way and take off. Remove this way and take off. Remove this way and take off. Remove the top cover. Remove the FFC cable from the keypad side. - 20-...
  • Page 21 PDG-DXT10L Review Keypad board and Removing the Top cover Shield Look the Keypad board and take off. Remove the IR cover 1. Remove the IR cover 2. Remove the 16 piece screws. Careful this area and check this place when you assemble this plate.
  • Page 22 PDG-DXT10L Removing the Top cover Shield and replace the color wheel Look at the 16 piece screws. Remove the top cover shield. Remove the four screws and take away. Remove the three screws. Check mount direction Remove the three screws and take this Review the color wheel.
  • Page 23 PDG-DXT10L Replace the color wheel and Removing the Lens Review the color wheel. Review the color wheel. Color wheel module off. Look at the Lens release bottom. The Optical Lens review. Push the Lens release bottom, Turn anti- Clockwise and pulled the lens away.

  • Page 24: Removing The Lens Cap

    PDG-DXT10L Removing the Lens cap Review the screw. Review this screw. Review the screws & IR Ass’y Remove the lens cap. Review the lens cap. Careful and check this place when you assembled. - 24-...

  • Page 25: Removing The Main Board

    PDG-DXT10L Removing the Main Board Review these two screws. Remove the lens ring. Review the five screws &cover shield. Review these two screws. Review these two screws. Review the screws. - 25-...
  • Page 26 PDG-DXT10L Removing the Main Board Review the Main Board Top side. Review the Main Board Bottom side. - 26-...

  • Page 27: Removing The Lamp Cover

    PDG-DXT10L Removing the Lamp cover Review the projector. Remove these four screws. Review the screws. Arrange the wires as picture when you assemble it. Unplug these four hook-buckles and Careful and check this place when you careful the assembly. assembled.
  • Page 28 PDG-DXT10L Removing the Lamp cover & Lamp module Careful and check this place when you assembled. Careful and check this place when you assembled. Unplug and check this hook-buckle. Review the Lamp cover. The Lamp cover off. View the Fan module area.

  • Page 29: Removing The Lamp Module

    PDG-DXT10L Removing the Lamp module Take these two sets away. Take these two fans away. Care the fan wire assembly. See the connector location. Becareful the two side of arrow mark Becareful the two side of arrow mark direction. direction.
  • Page 30 PDG-DXT10L Removing the Lamp module & Optical module Take these two sets away. Remove the screw and Careful the hook-buckle. Remove these six screws. Review the screws. Review the screws. Remove the Optical engine module. - 30-...
  • Page 31 PDG-DXT10L Removing the Optical module & Lens Shift / motor module Careful and check this place when you assembled. Careful and check this place when you assembled. The Optical module off Remove these six screws. Review the screws. Remove the Lens Shift / motor module.
  • Page 32 PDG-DXT10L Remove the Lens Shift / motor module and Power shield The Lens Shift / motor module off. Careful and check this place when you assembled. Careful and check this place when you assembled. Careful and check this place when you assembled.
  • Page 33 PDG-DXT10L Removing the Power shield & Back cover Careful and check this place when you assembled. Careful and check this place when you assembled. Review the Power Shield. (Top side) Review the Power Shield. (Bottom side) Remove the back cover.
  • Page 34 PDG-DXT10L Removing the Lamp holder module and Fan Remove these five screws. Review the screws. Remove the Lamp holder module. Careful and check this place when you assembled. Remove these two screws. Review the screws. - 34-...
  • Page 35 PDG-DXT10L Removing the Fan & Take care the assembly Review the Fan. See the connector location. Arrange the wires as picture when you assemble it. Arrange the wires as picture when you assemble it. Arrange the wires as picture when you assemble it.
  • Page 36 PDG-DXT10L Take care the assembly and Remove Ballast shield Arrange the wires as picture when you assemble it. Arrange the wires as picture when you assemble it. Careful and check this place when you assembled. Careful and check this place when you assembled.
  • Page 37 PDG-DXT10L Remove Ballast shield & Power Board Remove these five screws. Review the screws. Remove these two screws. Arrange the wires as picture when you assemble it. Remove these two screws. Review the screws. - 37-...
  • Page 38 PDG-DXT10L Remove Power Board & Ballast Board Remove the Power Board Remove the Ballast’s screw. Remove the Ballast’s screw. Review the screws. Careful and check this place when you assembled. - 38-...
  • Page 39 PDG-DXT10L Remove Audio Board and Module Review two screws and Audio Board. Careful and check this wire when you assembled. Arrange the wires as picture when you assemble it. Arrange the wires as picture when you assemble it. Arrange the wires as picture when you assemble it.
  • Page 40 PDG-DXT10L Remove Audio Board and Module Careful and check this place when you assembled. Arrange the wires as picture when you assemble it. Remove the all hook-buckle. Disconnect the connector. Review the Audio module. Arrange the wires as picture when you assemble it.
  • Page 41 PDG-DXT10L Remove Audio Board / Module and IO Board Remove these two screws. Remove these two screws. Review the screws. Arrange the wires as picture when you assemble it. Remove the Audio module. Remove these three screws. - 41-...
  • Page 42 PDG-DXT10L Remove IO Board & L-shield Review the screws. Careful this place when assembled the IO Board. Remove the Fan. Remove these 8 screws and the Transformer & Power saving Board take away. Remove these 5 screws and Remove the Remove these 3 screws and the Speaker L-shield.
  • Page 43 PDG-DXT10L Remove L-shield & Speaker & ADJ Foot Review the screws. Remove these 3 screws and the Speaker module & ADJ foot take away. Review the Bottom case. - 43-...

  • Page 44: Adjustment

    PDG-DXT10L 5. Adjustment 5-1 Step of Into Service mode To enter the service mode (Expert) take the one of the following methods. Press the “Menu” key on the projector for more than 10 seconds and then press the “Select” key Step1 on the projector for more than 10 seconds.

  • Page 45: Calibrate Vga (1024 X 768 @ 60Hz)

    PDG-DXT10L 5-2 Calibrate VGA (1024 x 768 @ 60Hz) Select ADC Calibration Item and press Step1 “Select” key , and then you will see the picture as follow。 Select “Calibration”. In this menu input pattern with White(240,240,240) and Black(16,16,16) for calibrate VGA Source .

  • Page 46: Calibrate Yuv

    PDG-DXT10L 5-3Calibrate YUV In Service Mode Select ADC Calibration Step1 Item and press “Select” key , and then you will see the picture as follow。 Select “Calibration”. In this menu input pattern with 75﹪SMPTE pattern for calibrate YUV Source and notice that the...

  • Page 47: Calibrate Video

    PDG-DXT10L 5-4 Calibrate Video In Service Mode Select DEC Calibration Step1 Item and press “Select” key , and then you will see the picture as follow。 Select “Calibration”. In this menu input pattern with 75﹪SMPTE pattern for calibrate video source and notice that the...
  • Page 48 PDG-DXT10L YUV Calibration: Test Equipment: VG-828 Input Timing: 480P (Timing 953) Input Pattern: SMPTE Color Bar(Pattern 984) Red Level Blue Level White Level Black Level - 48-...
  • Page 49 PDG-DXT10L Video Calibration: Test Equipment: VG-828 Input Timing: NTSC (Timing 946) Input Pattern: SMPTE Color Bar(Pattern 984) White Level Black Level - 49-...

  • Page 50: Color Wheel Index Adjustment

    PDG-DXT10L 5-5 Color Wheel Index Adjustment To enter the service mode (Expert) take the one of the following methods. Press the “Menu” key on the projector for more than 10 seconds and then press the “Select” key Step1 on the projector for more than 10 seconds.
  • Page 51 PDG-DXT10L Select “Color Wheel Index” (The default value is 29. The range is 0~360.) In this menu input pattern with “16 Gray Scale”. Fine-tune until the gray scale still distinct. Decrease the color to the minimum. Then switch “256 Gray Scale”, tune off G, B channel, check the smooth in brighter level of the R 256 ramp.

  • Page 52: Focus Adjustment

    PDG-DXT10L 5-6 Focus Adjustment Step 1. Remove the cosmetic lens cover (A) Step 2. Remove the cosmetic lens cover (B) - 52-...
  • Page 53 PDG-DXT10L Step 3. Remove the cosmetic lens cover (B) by screw Screw Screw Step 4. Without Cosmetic Cover Figure - 53-...
  • Page 54 PDG-DXT10L Step 5. The adjustment structure of lens mount Image adjustment screw Fixed Screw - 54-...
  • Page 55 PDG-DXT10L Step 6. The function of lens mount adjustment Projector Screw for Image adjustment Screen curvature Step 7. Adjustment Procedure a. Move projection lens to be at center position of DMD b. Rotate fixed screw counterclockwise around 15 to 30 degree (loosen it) c.
  • Page 56 PDG-DXT10L (A) Move PJ Lens at center position of DMD Input projector with cross pattern. With zoom-in and zoom-out the projection lens, adjust that the moved value of the center point on the cross pattern is to be minimum by adjusting the lens shift up/down or left/right.
  • Page 57 PDG-DXT10L (C1)Adjust image adjustment screw to make image on screen from corner position to center position to be clear Image Criteria Pixel Shape is clear Coma flare is less then 2.5 pixel (C2)Adjustment Hint If upper area image on screen is ahead of...
  • Page 58 PDG-DXT10L (D) Tighten fixed screw then glue it - 58-...

  • Page 59: Security Notice

    PDG-DXT10L 6. Security Notice 6-1 Preventing the Unauthorized Use of the Projector The projector has an inbuilt security feature to lock the OSD control panels and deny remote control operation. The security feature has no default keyword; in the first instance of enabling the security feature, the user must define a keyword.
  • Page 60 PDG-DXT10L You are prompted to enable the PIN code lock Function. Select OK and press Select. Select On using the ▼ button. The PIN code lock window is displayed. Enter a keyword between 4 and 10 characters using ▲▼◄►. Press Select.

  • Page 61: Unlocking The Projector

    PDG-DXT10L 6-2 Unlocking the Projector To unlock the projector, refer to the following guide. When the projector is locked, either by request during operation or at start up, the locked message is displayed. To unlock the projector, press Menu on the control panel or remote control.

  • Page 62: Circuit Protections

    PDG-DXT10L 7. Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits. 7-1 Fuse Two fuse are located inside of the projector.

  • Page 63: Thermostat

    PDG-DXT10L 7-2 Thermostat There are two thermostat inside of the projector to detect the internal temperature rising abnormally. When the internal temperature reaches near 120˚C, the thermostat opens to stop the operation of the main board circuit. The thermostats will automatically return to normal condition when the internal temperature becomes normal (about 75˚C).

  • Page 64: Bimetal

    PDG-DXT10L 7-3 Bimetal There are two bimetal inside of the projector to detect the lamp temperature rising abnormally. When the lamp1 temperature reaches near 110˚C or lamp2 temperature reaches near 130˚C, the bimetal opens to stop the operation of the power supply circuit.

  • Page 65: Lamp Interlock Switch

    PDG-DXT10L 7-4 Lamp Interlock Switch The lamp interlock switch cuts off the drive signal to the lamp circuit when the lamp module is removed or not fixed completely. After replacing the lamp module, place the lamp module correctly otherwise the projector can not turn on.

  • Page 66: Lamp Door Interlock Switch

    PDG-DXT10L 7-5 Lamp Door Interlock Switch The lamp door interlock switch cuts off the drive signal to the lamp circuit when the lamp door is removed or not closed completely. After the lamp door is close, place the lamp door correctly otherwise the projector can not turn...

  • Page 67: Maintenance

    PDG-DXT10L 8. Maintenance 8-1 Cleaning the projector 8-1-1 Cleaning the Cabinet Refer to the following guide to clean the projector cabinet. 1. Wipe off dust with a clean dampened cloth. 2. Moisten the cloth with warm water and mild detergent and wipe the cabinet.
  • Page 68 PDG-DXT10L 8-1-3 Cleaning the Filters The projector uses three filters to keep the fans free of dust and other particles, and should be cleaned every 500 hours of operation. In dustier environments, it is recommended to clean the filters more frequently. If the filter is dirty or clogged, your projector may overheat.
  • Page 69 PDG-DXT10L The rear filter can be accessed as shown. Once the filters are cleaned, please reset the filter hours via the Clear Filter Hours option in the Reset Menu Descriptions and Functions. Note: Using the projector without the air filter fitted inside, dirt and dust are sucked into the projector, causing failure.
  • Page 70 PDG-DXT10L 8-1-4 Cleaning the optical parts Carry out cleaning of the main unit and interior when replacing the lamp or making inspections. 1)Cleaning the Projection Lens *When dust and fingerprints, etc. are on the lens surface, use the designated glass cleaner to remove as shown in the figure at the right.

  • Page 71: Replacing Consumable Parts

    PDG-DXT10L During the course of normal usage, consumable parts become worn out resulting in reduced performance. The following guides detail how to replace the various consumable parts within the projector quickly and safely. Before replacing any of the parts, please take note of the following: a.
  • Page 72 PDG-DXT10L Insert replacement foam and press down firmly. Replace the filter covers by pushing gently in the direction shown. Once the filters are replaced, please reset the filter hours via the Clear Filter Hours option in the Reset Menu Descriptions and Functions.
  • Page 73 PDG-DXT10L 8-2-2 Replacing the Lamp When a lamp reaches the end of it’s usable life, the following message is displayed. Replace the lamp. The projection lamps should be replaced when they burn out. They should only be replaced with a certified replacement part, contact your local dealer if unsure.
  • Page 74 PDG-DXT10L To replace the lamp, refer to the following guide. Loosen the screw on the lamp cover (A), and remove the lamp cover as shown (B). Loosen the two captive screws (A) on the lamp module. Lift the module handle up (B) in the direction shown.
  • Page 75 PDG-DXT10L 8-2-3 Resetting the Lamp Hours Counter After replacing the lamp(s), the lamp hour counter(s) should be reset to zero. Refer to the following guide: Press the Menu button on the OSD control panel or Remote Control to open the Main menu.
  • Page 76 8-2-4 Replace the color wheel Installing the Optional Color Wheel The PDG-DXT10L projector comes with a four-segment color wheel installed. An additional six-segment color wheel is optional. To replace the color wheel (located under the lamp cover adjacent to lamp 1) refer to the following guide.
  • Page 77 PDG-DXT10L Lift the color wheel in the direction shown. Insert the six-segment color wheel Secure the retaining screws as shown. - 77-...
  • Page 78 PDG-DXT10L Align the lamp cover (A) with the arrow mark on the cabinet and slide it into place. Secure the captive screw (B). Storing Unused Color Wheel: Keep the unused color wheel in the zipper bag in which the 6-segment color wheel (not supplied) was packaged.

  • Page 79: Factory Preset Display Modes

    PDG-DXT10L 9. Factory Preset Display Modes # Data & Video Compatibility - 79-...
  • Page 80 PDG-DXT10L - 80-...

  • Page 81: Required Adjustments When The Parts Replaced

    PDG-DXT10L 10. Required adjustments when the parts replaced ● necessary doing in repair center / ▲ necessary check Take Actions Color Wheel Index Calibrate VGA, YUV Replaced Focus Adjustment & Video Adjustment Adjustment Main Board ● IO Board ● Audio Board Color Wheel * ●...

  • Page 82: Spare Part List

    PDG-DXT10L 11. Spare part list CHASSIS NO. KT3-DXT10L00 SERVICE CODE DESCRIPTION 645 095 2319 CASE TOP PC 94V0 GRAY 645 095 2326 CASE BOTTOM PC 94V0 GRAY 645 095 3996 MODULE SERVICE LAMP COVER 645 095 2340 IO COVER PC 94V0 GRAY...
  • Page 83 PDG-DXT10L SERVICE CODE DESCRIPTION 17-1 645 095 4061 LAMP-FAN1 RUBBER DP3650 645 095 1442 DC FAN ASSY AFB04512HB-R0 645 095 1459 DC FAN ASSY BFB0712HD-AF0 645 095 1466 DC FAN ASSY BFB0712HD-AF0 645 095 1480 INLET THERMAL BD ASSEMBLY 645 095 1497...
  • Page 84 PDG-DXT10L SERVICE CODE DESCRIPTION 645 095 1695 COLOR WHEEL RGBCMY ASSM 645 095 1725 CABLE FFC L108 WHITE 645 095 1732 LENS SHIFT MODULE ASSM 645 095 1749 OPTICAL ENGINE ASSM 645 095 1756 OPTICAL ENGINE W/O C/W 645 095 1763...
  • Page 85 PDG-DXT10L SERVICE CODE DESCRIPTION 645 095 1954 STAND OFF S18C HEX 4.7X4 645 095 1961 WIRE REMOTE L10000 BLK 645 095 2371 CD,OWNER'S MANUAL 645 095 2364 QUICK SETUP GUIDE 645 095 1985 CABLE SIGNAL D-SUB D-SUB 645 095 1992...
  • Page 86 PDG-DXT10L No. 01 No. 02 No. 03 No. 04 No. 05 No. 06 No. 07 No. 08 No. 09 No. 10 No. 11 No. 12 No. 13 No. 13-1 No. 14 No. 14-1 No. 15 No. 15-1 No. 16 No. 16-1 No.
  • Page 87 PDG-DXT10L No. 25 No. 26 No. 27 No. 28 No. 29 No. 30 No. 31 No. 32 No. 33 No. 34 No. 35 No. 36 No. 37 & 38 No. 40 N0.51~52 No. 53 No. 54 No. 55 ~ 56 No.
  • Page 88 PDG-DXT10L No. 72 No. 73 No. 74 No. 75 No. 76 No. 77 No. 78 & 81 & No. 79 No. 80 No. 82 ~ 87 90,91 No. 88 No. 89 No. 92 - 88-...
  • Page 89 PDG-DXT10L Exploded Diagram # 01 - 89-...
  • Page 90 PDG-DXT10L Exploded Diagram # 02 - 90-...
  • Page 91 PDG-DXT10L Exploded Diagram # 03 - 91-...
  • Page 92 PDG-DXT10L Exploded Diagram # 04 - 92-...
  • Page 94 SANYo electric co., Ltd. (KT3AL) Aug. 007 DC 350 Printed in Japan...

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