Replacing Electrical Accessories; Head Light Replacement; Head Light Bulb Replacement; Turn Signal Bulb Replacement - Ezgo RXV ELECTRIC Service & Repair Manual

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ELECTRICAL COMPONENTS & WIRING
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
B
REPLACING ELECTRICAL ACCESSO-
RIES
Using an insulated wrench, disconnect the bat-
tery cable at the negative (-) battery terminal.

Head Light Replacement

Make sure that the vehicle key switch is in the 'OFF'
position and the key has been removed.
1. Depress the two bottom tabs (1) on the back of the
headlight assembly and push outward.
2. Depress the two top tabs (2) on the back of the head-
light assembly and push outward.
3. Disconnect the accessory harness connector (5) from
the headlight (3) and turn signal (4.)
.
Fig. 23 Headlight Assembly
4. To install the headlight assembly, connect the acces-
sory harness connection (6) to the turn signal (4) and
the accessory harness connection (5) to the headlight
bulb (3).
5. Position headlight assembly in the cowl opening and
press in firmly making sure that all tabs are locked into
position.

Head Light Bulb Replacement

Make sure that the vehicle key switch is in the 'OFF'
position and the key has been removed.
1. Turn the headlight bulb (3) clockwise and pull to
Page K-12
remove.
2. Disconnect the accessory harness from the light bulb.
3. Connect the accessory harness to the light bulb.
4. Align the bulb with the opening in the back of the
headlight assembly.
5. Turn the bulb (3) counter clockwise until it stops.

Turn signal Bulb Replacement

Make sure that the vehicle key switch is in the 'OFF'
position and the key has been removed.
1. Grip the turn signal bulb housing (7) and turn to align
with slot then pull backward to remove housing from
headlight assembly.
2. Remove bulb from housing and replace with a new
one.
3. Align housing with slot and insert turn signal housing
(7) into headlight assembly, turn to lock in place.

Head Light Switch Replacement

Tool List
Torx Bit 27 IP ...............................................................1
Ratchet ........................................................................1
Make sure that the vehicle key switch is in the 'OFF'
position and the key has been removed.
1. Remove the four Torx head screws (10) that secure
the instrument panel trim to the instrument panel.
Repair and Service Manual
Fig. 24 Turn Signal Bulb Replacement
Qty.

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Questions and answers

Ron Lewis
January 23, 2025

There is a white wire that comes out of the wiring harness under the driver seat. I believe it was connected to a negative terminal on the old 48v lead acid batteries. What is this wire for and should it be reconnected to the negative terminal on a new lithium battery?

Pat Stripp
February 13, 2025

Cart bucks and feels like brake is being engaged when accelerator is engaged stopping cart 2012 RXV ezgo

1 comments:
Mr. Anderson
February 13, 2025

A 2012 Ezgo RXV electric cart may buck and feel like the brake is engaged when the accelerator is pressed due to issues with the motor brake. The motor brake is controlled by the speed control unit and service brake pedal. If the brake is overheating or failing, it can cause the cart to lock up or resist movement. Additionally, a faulty run plug connection or an issue with the accelerator pedal sensor could contribute to the problem. Checking the motor brake, wiring connections, and ensuring the accelerator pedal is functioning correctly may help resolve the issue.

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Robert W Kingston
February 24, 2025

should the spindle be tight or loose after tightening

Anthony Morris Sr
March 18, 2025

Where is the “voltage reducer” located on my 2014 RXV? My lights, signals, horn and auxiliary usb/12 volt plug stop functioning after I run my cart, turn off the key and restart to go again. Everything works fine again after I recharge the batteries. I’ve checked all fuses and replaced the RHOX light/signal box. Thanks

Anthony Morris Sr
March 18, 2025

My RXV lights, signals, horn and auxiliary usb/12 volt plug stop functioning after I run my cart, turn off the key and restart to go again. Everything works fine again after I recharge the batteries. I’ve checked all fuses and replaced the RHOX light/signal box. Would a faulty DC Converter cause this? Thanks

1 comments:
Mr. Anderson
March 18, 2025

Yes, a faulty DC to DC converter could cause the lights, signals, horn, and auxiliary USB/12-volt plug to stop functioning on an EZGO RXV electric cart. The converter is responsible for adjusting the voltage from the key switch to the required level for accessories. If it fails, these components may lose power, leading to their malfunction.

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Marc Martinovic
April 8, 2025

Where small poll wires on solenoid go to on 2011 RXV EZ GO Golf cart. When Run/Tow switch is turn in to Run position ignition key is on but there is no click out of solenoid. Solenoid is good, checked out and even replaced with new one. I looks like solenoid is not getting power to small terminals and there for is not engaging big terminal and sending power to controller. Please help!

1 comments:
Mr. Anderson
April 9, 2025

The small pole wires on the solenoid for a 2011 EZGO RXV Golf Cart connect to the controller and the Run/Tow switch circuit. Specifically, one small terminal connects to the controller output, and the other connects to the key switch or Run/Tow switch circuit to activate the solenoid coil.

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John Rotle
April 21, 2025

Can I install a new solenoid intended for a TXT 48v in an RXV model?

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