Polaris Power P3000iE User Manual
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Polaris Power P3000iE User Manual

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See also: Operator's Manual
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com
Polaris Sales Inc., 2100 Hwy 55, Medina, MN 55340
Phone 1-888-704-5290
Failure to properly follow the instructions and precautions in
this manual can result in property damage, serious injury or
DEATH!
Part No. 9924213 Rev 02

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  • Page 1 Failure to properly follow the instructions and precautions in this manual can result in property damage, serious injury or DEATH! For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc., 2100 Hwy 55, Medina, MN 55340 Phone 1-888-704-5290...

  • Page 3: Table Of Contents

    INTRODUCTION ....1 SAFETY ......3 CONTROLS AND FEATURES .

  • Page 5: Introduction

    Generator is intended to supply and welcome to our world-wide family of Polaris owners. power for appliances. Be sure to visit us on-line at www.Polaris.com for the latest news, new product introductions, upcoming events, Appliances that use more than 2800 Watts of combined career opportunities, and more.

  • Page 6: Safety Precautions

    INTRODUCTION Safety Precautions A notice is used to address practices not related to phys- Failure to follow recommended precautions and pro- ical injury. cedures could result in severe injury or death. Al- IMPORTANT: Key reminders during assembly, ways heed all safety warnings on the product, and disassembly, and inspection of components.

  • Page 7: Safety

    SAFETY SAFETY Safety Warnings and Precautions Before and During Operation • Perform all Pre-Operation Inspection activities as IMPORTANT SAFEY INSTRUCTIONS. SAVE THESE shown on page 15 of this manual. Inspect and INSTRUCTIONS. tighten all parts before each use. Ensure the generator does not have any damaged, loose, or missing parts before use.

  • Page 8: Operator Safety

    Polaris dealer. • Do not use the generator if you observe leaking • While operating the generator, if you experience gasoline.

  • Page 9: Electrical Safety

    SAFETY Carbon Monoxide Safety Electrical Safety Generator exhaust contains Carbon Monoxide (CO) This generator produces high voltage electricity. vapors. Exposure to Carbon Monoxide by people or • The generator produces enough electric power to pets can result in SEVERE INURY or DEATH. AL- cause serious shock or electrocution if misused.

  • Page 10: Fire Safety

    • Keep the generator away from buildings, other • Polaris recommends using only U.L. (Underwriters equipment, and combustible materials during Laboratories, Inc.) approved extension cords operation.

  • Page 11: Safety Labels And Locations

    SAFETY Safety Labels and Locations Hot Exhaust Caution Safety and warning decals have been placed on the generator for your protection. Read and follow the instructions of the decals and warnings on the generator The hot exhaust caution is located on the muffler carefully.
  • Page 12 SAFETY NOTES...

  • Page 13: Controls And Features

    CONTROLS AND FEATURES CONTROLS AND FEATURES Generator Components ITEM NOMENCLATURE DESCRIPTION Choke Knob Provides proper starting mixture when engine is cold. Indicator Panel Low Oil, Overload, and Output LEDs Fuel Valve Lever Turns fuel supply to carburetor on and off. SMART Throttle Switch Automatically reduces engine speed when loads are shut off or disconnected.

  • Page 14: Output Indicator

    CONTROLS AND FEATURES Controls and Features Output Indicator Choke Knob The green output indicator light will remain on during normal operating conditions. If the generator is overloaded to the point that the max power rating of 25 By moving to the CLOSE position, the choke knob (A) amps is exceeded or if there is a short in the connected provides proper starting mixture when the engine is cold.

  • Page 15: Ignition Switch

    CONTROLS AND FEATURES Ignition Switch AC Receptacles The ignition switch (F) must be in the ON / RUN position Two AC receptacles (I) provide two connections for for the generator to operate. Turn the switch to the properly rated AC appliances. The two AC receptacles START position to start the engine.
  • Page 16 CONTROLS AND FEATURES NOTES...

  • Page 17: First Use Instructions

    2. Remove the oil filler cap / dipstick (A). Fuel Recommendation Polaris recommends the use of 87 octane fuel or higher. Do not use fuel containing more than 10% ethanol. Do not use fuel with lower than 87 octane rating.

  • Page 18: Adding Fuel

    FIRST USE INSTRUCTIONS Adding Fuel 1. Axle assembly (1) 2. Locking swivel wheel (2) 1. Remove the fuel tank cap (A). 3. Bolt M8X16 (4) 4. Wheel (2) 5. Bolt M6X16 (8) Wheel assembly First remove all four rubber mounting feet. P ut a washer on each side of the wheel then slide them 2.

  • Page 19: Pre-Operation Inspection

    When inspection reveals the need for adjustment, replacement, or repair, perform service promptly or visit your authorized Polaris dealer for assistance. Pre-Operation Checklist Remove the maintenance cover (see “Maintenance, Removing the Maintenance Cover”) to expose the...
  • Page 20 PRE-OPERATION INSPECTION NOTES...

  • Page 21: Operation

    OPERATION OPERATION Safe Operating Precautions 1. Remove the fuel tank cap (A). Fuel Recommendations The P3000iE engine is certi ed to operate on regular unleaded gasoline with a pump octane rating of 87 or higher. Never use stale or contaminated gasoline or an oil / gasoline mixture.

  • Page 22: Before Starting The Engine

    OPERATION Before Starting the Engine 5. For a cold engine start, position the choke knob to CLOSE. To restart a warm engine, leave the choke knob in OPEN. CLOSED OPEN 6. To start the generator using the ignition key, turn the ignition switch to the START position.

  • Page 23: Ac Operation

    (middle light) may illuminate (RED) and to stop the engine. Under normal conditions, perform the extinguish within 4 seconds. If the overload following procedure. indicator remains illuminated, consult your Polaris dealer. 1. Shut off or disconnect all appliances connected to the generator.

  • Page 24: Ac Capacity

    OPERATION 2. Confirm that the appliance to be used is switched off NOTE: Typical wattages are listed in the table below. then plug the device or extension cord into one of the Before plugging any device into the generator, verify AC receptacles.

  • Page 25: Dc Operation

    OPERATION Power Management Example ADDITIONAL The DC charging output is not regulated. The DC RUNNING STARTING receptacle should only be used for charging 12Vdc DEVICE (RATED) (SURGE) batteries. WATTS WATTS The DC output is to be used to charge batteries only. Microwave oven 1000 1400...

  • Page 26: Air Conditioning Operation

    With the SMART throttle switch in the ON position, engine Polaris generator dealer. The overload fuse does not speed is automatically lowered when loads are reduced, prevent overcharging the battery. The fuse is located turned off, or disconnected.

  • Page 27: Standby Power

    5000 feet (1500 meters), Improper connections can allow electrical current from have an authorized Polaris servicing dealer perform the the generator to back feed into the utility lines. Such back carburetor modification. The engine will meet each...
  • Page 28 Problems Affecting Emissions If aware of any of the following, have the engine inspected and repaired by an authorized Polaris dealer: • Hard starting or stalling after starting • Rough idle • Shut down or backfire after applying an electrical load •...

  • Page 29: Maintenance

    To ensure the best quality and reliability, use only new, ual performing it. Polaris Genuine parts or their equivalents for repair and replacement. Safety Precautions All necessary replacement parts and labor incurred, with Read the safety section of this manual.

  • Page 30: Periodic Maintenance

    (1) Log hours of operation to determine proper maintenance. (2) Service more frequently when used in dusty conditions. (3) These items should be serviced by an authorized Polaris dealer unless the owner has the proper tools and is mechanically proficient. Refer to the Polaris Service manuals.

  • Page 31: Fuel System

    MAINTENANCE Removing the Maintenance Cover 4. Expose the generator inner components by swinging open the service cover (D). Perform maintenance as Use the following steps to remove the generator needed. maintenance cover and gain access to the inner components. Before performing any maintenance, the ignition switch should be positioned to OFF (see “Controls and Features, Engine Switch”).

  • Page 32: Engine Oil

    The SAE oil viscosity and service category are in the API label on the oil container. Polaris recommends the use of API service category “SJ” or later, equivalent oil. Oil Level Inspection 2.

  • Page 33: Oil Change

    MAINTENANCE as needed until the upper limit has been reached. supported while the oil drains. 5. Re-install the dipstick (A). Use a clean shop rag to clean any spilled oil. NOTE: Improper disposal of engine oil can be harmful to the environment and is unlawful. Properly 6.

  • Page 34: Spark Plug

    MAINTENANCE Air Filters Spark Plug Air Filter Inspection Spark Plug Inspection and Replacement Do not use gasoline or low flash point solvents for Using a non-recommended spark plug can result in cleaning. They are flammable and explosive under serious engine damage. Always use recommended certain conditions.
  • Page 35 MAINTENANCE 2. Remove the spark plug cap (A). 8. Using a wire-type feeler gauge, measure the spark plug electrode gap. If necessary, correct the gap by carefully bending the side electrode. The gap should be 0.028-0.031in (0.7-0.8mm). Correct as necessary by carefully bending the side electrode.

  • Page 36: Accessing The Battery

    When using constant current charger, refer to for recharging as follows: Avoid spilling of electrolyte. Damage to equipment may Polaris Battery Tender Charger: result. Immediately wash off any electrolyte spills with a 2859044 solution of one tablespoon baking soda and one cup water.

  • Page 37: Spark Arrestor

    MAINTENANCE Spark Arrestor 5. Reinstall screen and clamp. Tighten clamp and verify screen is secured to exhaust outlet. Spark Arrestor Maintenance 6. Reinstall exhaust cover. Generator exhaust system gets hot enough to ignite some materials and burn skin if touched. Allow generator and exhaust to cool before perform- ing spark arrestor maintenance.
  • Page 38 MAINTENANCE NOTES...

  • Page 39: Transportation And Storage

    TRANSPORTATION AND STORAGE TRANSPORTATION AND STORAGE Transportation Storage Storage Preparation Transporting the Generator Gasoline is highly flammable and explosive and can A hot engine or exhaust system can cause severe cause serious injury. Stop the engine and keep heat, burns ignite flammable material.

  • Page 40: Accessing The Fuel Tank

    1. Access the fuel tank (see “Accessing the Fuel Tank”). 2. Empty the fuel tank into an approved gasoline container. Polaris recommends using a commercially available gasoline hand pump to empty the tank. Do not use an electric pump.

  • Page 41: Storage Precautions

    TRANSPORTATION AND STORAGE Fogging the Engine 9. Re-install the spark plug cap (A) and maintenance cover. 1. Turn the ignition key to the OFF position. 10. Cover the generator and store it indoors, in a dry, well- 2. Open the maintenance cover (see “Maintenance, ventilated area, such as a tool shed.
  • Page 42 TRANSPORTATION AND STORAGE Generator Exercise NOTE: . Exercise the generator by running it at a 50% load for two hours every month. This insures fresh fuel is run through the fuel system and prevents varnishing. In addition, seals and engine components are lubricated and the chance of carbon buildup in the upper cylinder head is lessened.

  • Page 43: Specifications

    SPECIFICATIONS SPECIFICATIONS Polaris Lubricants and Maintenance Polaris Power Generator Products 27.0 in (686 mm) Dimensions (L x W x H) 16.7 in (425 mm) General Specifications 19.9 in (505 mm) Model Number: P20GG20CA Weight 132 lbs (60 kg) Full Tank Run Time Hours 6.25 hours...
  • Page 44 SPECIFICATIONS NOTES...

  • Page 45: Wiring Diagram

    WIRING DIAGRAMS...
  • Page 46 WIRING DIAGRAMS NOTES...

  • Page 47: Troubleshooting

    TROUBLESHOOTING Troubleshooting Symptoms Engine Will Not Turn Over POSSIBLE CAUSE SOLUTION Take the generator to an authorized Polaris servicing Starter recoil damage dealer or refer to the service manual Low battery voltage Recharge the battery to 12.8 Vdc Take the generator to an authorized Polaris servicing...
  • Page 48 Set gap to specification or replace spark plug Old or non-recommended fuel Drain the fuel system and refuel Take the generator to an authorized Polaris servicing Incorrectly installed spark plug wires dealer or refer to the service manual Take the generator to an authorized Polaris servicing...
  • Page 49 Kinked or plugged fuel tank vent Inspect and replace Low octane fuel Drain the fuel system and refuel Take the generator to an authorized Polaris servicing Carburetor jetting incorrect dealer or refer to the service manual POSSIBLE RICH FUEL CAUSE...
  • Page 50 TROUBLESHOOTING No Power at AC Receptacles POSSIBLE CAUSE SOLUTION Take the generator to a Polaris servicing dealer or refer to Output indicator is OFF, and overload indicator is ON the service manual AC circuit protector tripped Check AC load and reset circuit protector...

  • Page 51: Warranty

    ONE YEAR LIMITED WARRANTY are not caused by a defect in material or workmanship. for commercial use on all components of your POLARIS This warranty does not cover claims of defective generator against defects in material or workmanship.
  • Page 52 EXPRESS WARRANTIES STATED IN THIS WARRANTY. If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the Some states do not permit the exclusion or limitation of product was originally purchased, all warranty coverage incidental or consequential damages or allow limitations will be denied.
  • Page 53 This emissions limited warranty is in addition to the • Control Solenoids* POLARIS standard limited warranty for your product. POLARIS Industries Inc. warrants that at the time it is first • Electronic Controls* purchased, this emissions-certified product is designed, • Vacuum Control Diaphragms* built and equipped to conform with the requirements of the U.S.
  • Page 54 POLARIS dealer to perform any service that may be necessary for your product. POLARIS also recommends that you use only Pure POLARIS parts. It is a potential violation of the Clean Air act if a part supplied by an aftermarket parts manufacturer reduces the...

  • Page 55: Maintenance Log

    MAINTENANCE LOG Maintenance Log future owners with an accurate log of maintenances and services performed. Present this section of your manual to your dealer each time your generator is serviced. This will provide you and DEALER / DATE / HOURS SERVICE PERMORMED COMMENTS TECHNICIAN...
  • Page 56 MAINTENANCE LOG NOTES...
  • Page 57 AC Capacity 20 Generator Components, View 9 AC Operation 19 Generator Specifications 39 AC Receptacle 11 Grease / Specialized Lubricants 39 Accessing the Battery 32 Ground Terminal 11 Accessing the Fuel Tank 36 Adding Engine Oil 13 High-Altitude Operation 23 Adding Fuel 14 Additives / Sealants / Thread Locking Agents / Misc.
  • Page 58 Spark Plugs 30 Specifications 39 Standby Power 23 Starter Recoil Grip 11 Starting the Engine 18 Stopping the Engine 19 Storage Precautions 37 Storage Preparation 35 System Ground 23 System Requirements 23 Transporting the Generator 35 Warranty 47 Warranty Coverage and Exclusions 47...

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