Baja motorsports DB30 Operator's Manual
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Baja motorsports DB30 Operator's Manual

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See also: Owner's Manual
This mini bike has a minimum age requirement of 16 and a maximum weight capacity of 150 lbs. (60 kg). Always wear all
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WARNING:
To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
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SAVE THIS MANUAL FOR FUTURE REFERENCE
El requisito para usar este mini motocicleta es que el usuario tenga, como mínimo, 16 años. La capacidad de peso máxima
de este motocicleta mini es de 60 kg (150 lb). Use siempre todo el equipo de protección que sea necesario y que calce
correctamente al operar este motocicleta mini.
ADVERTENCIA:
antes de usar este producto.
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GUARDE ESTE MANUAL PARA FUTURAS CONSULTAS
Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador
OPERATOR'S MANUAL
MANUAL DEL OPERADOR
DOODLE BUG / VIPER
DIRT BUG / BLITZ / RACER
DB30

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Summary of Contents for Baja motorsports DB30

  • Page 1 DOODLE BUG / VIPER DIRT BUG / BLITZ / RACER DB30 This mini bike has a minimum age requirement of 16 and a maximum weight capacity of 150 lbs. (60 kg). Always wear all QHFHVVDU\ DQG SURSHUO\ ¿WWLQJ SURWHFWLYH HTXLSPHQW ZKHQ RSHUDWLQJ WKLV PLQL ELNH WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using...
  • Page 2 TABLE OF CONTENTS „ Limited Warranty ................................2 „ Rules for Safe Operation ..............................3 „ Symbols .................................... 4 „ Safety Labels ................................. „ Features .................................. „ Operation .................................. „ Maintenance ................................ „ Troubleshooting ................................20 „ Emissions Warranty ................................ 21 „...

  • Page 3: Rules For Safe Operation

    „ 1HYHU RSHUDWH WKH PLQL ELNH DW QLJKW 1LJKW LV GH¿QHG DV recreational use. the period of time 30 minutes before sunset to 30 minutes after sunrise. FOR MORE INFORMATION ABOUT MINI BIKE SAFETY, CALL BAJA MOTORSPORTS AT 1-866-260-8630. 3 — English 2010 Baja, Inc. All Rights Reserved.
  • Page 4 SYMBOLS 7KH IROORZLQJ VLJQDO ZRUGV DQG PHDQLQJV DUH LQWHQGHG WR H[SODLQ WKH OHYHOV RI ULVN DVVRFLDWHG ZLWK WKLV SURGXFW SYMBOL SIGNAL MEANING ,QGLFDWHV DQ LPPLQHQWO\ KD]DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG ZLOO UHVXOW LQ DANGER: death or serious injury. ,QGLFDWHV D SRWHQWLDOO\ KD]DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG FRXOG UHVXOW LQ WARNING: death or serious injury.

  • Page 5: Safety Labels

    SAFETY LABELS SAFETY LABELS 7KH IROORZLQJ ODEHOV DUH IRXQG RQ WKH SURGXFW )RU \RXU VDIHW\ SOHDVH UHYLHZ DQG XQGHUVWDQG DOO RI WKH ODEHOV EHIRUH VWDUWLQJ WKH SURGXFW ,I DQ\ RI WKH ODEHOV FRPH RII WKH XQLW RU EHFRPH KDUG WR UHDG FRQWDFW DQ DXWKRUL]HG VHUYLFH FHQWHU IRU UHSODFH ment.
  • Page 6 You also need these QXPEHUV WR RUGHU SDUWV IURP \RXU DXWKRUL]HG VHUYLFH FHQWHU or Baja Motorsports. From a seated position on the mini bike, the VIN is stamped on the right side of the frame neck where the steering attaches.

  • Page 7: Front Tire

    FEATURES Fuel tank cap To open the fuel tank cap, turn the cap Brake lever 7KH EUDNH FDQ EH DSSOLHG E\ VTXHH]LQJ WKH counterclockwise. To close, turn the cap clockwise and EUDNH OHYHU tighten it securely. Engine switch The engine switch must be placed in the Manual choke lever When engine is cold, place the choke ON position to start the engine.
  • Page 8 FEATURES CHOKE LEVER FUEL TANK CAP REAR TIRE PULL CORD FUEL VALVE BRAKE LEVER THROTTLE GRIP ENGINE SWITCH  ² (QJOLVK 2010 Baja, Inc. All Rights Reserved.

  • Page 9: Operation

    OPERATION WARNING: HELMET $OZD\V ZHDU DSSURSULDWH SURWHFWLYH FORWKLQJ DQG DFFHV VRULHV D SURSHUO\ ¿WWLQJ KHOPHW H\H SURWHFWLRQ JRJJOHV PROTECTION PDUNHG WR FRPSO\ ZLWK $16, = JORYHV RYHU WKH DQNOH (GOGGLES) ERRWV ORQJVOHHYHG VKLUW RU MDFNHW FKHVW SURWHFWRU DQG long pants. LONG-SLEEVED SHIRT CHEST...
  • Page 10 OPERATION NOTE: 2EWDLQ UHYLHZ DQG IROORZ DOO ODZV DFWV DQG UHJXODWLRQV SHUWDLQLQJ WR RZQLQJ DQG RSHUDWLQJ DQ RIIURDG WARNING: YHKLFOH $OZD\V XVH WKH VL]H DQG W\SH RI WLUHV VSHFL¿HG LQ WKLV Operator’s Manual. Always maintain proper tire pressure WARNING: as described in the Maintenance section of this manual and on the unit.

  • Page 11: Starting The Engine

    OPERATION „ &DUHIXOO\ SRXU IXHO LQWR WKH WDQN XQWLO WKH OHYHO UHDFKHV STARTING THE ENGINE approximately 2 in. below the top of the fuel tank opening. „ Place the engine switch in the ON position. $YRLG VSLOODJH „ 7XUQ WKH IXHO YDOYH WR WKH 21 SRVLWLRQ „...

  • Page 12: Inspection And Maintenance Schedule

    MAINTENANCE INSPECTION AND MAINTENANCE SCHEDULE ,W LV YHU\ LPSRUWDQW WR LQVSHFW DQG PDLQWDLQ \RXU PLQL ELNH UHJXODUO\ )ROORZ WKH JXLGHOLQHV LQ WKH FKDUW EHORZ 7KH LQWHUYDOV EHWZHHQ SHULRGLF VHUYLFHV LQ PRQWKV DUH VKRZQ $W WKH HQG RI HDFK LQWHUYDO EH VXUH WR SHUIRUP DQG GRFXPHQW WKH PDLQWH nance listed.

  • Page 13: Spark Plug

    MAINTENANCE CAUTION: WARNING: .HHS WKH VSDUN SOXJ KROH FRYHUHG ZKLOH WKH VSDUN SOXJ %HIRUH LQVSHFWLQJ FOHDQLQJ RU VHUYLFLQJ WKH PLQL ELNH LV UHPRYHG VR WKDW GLUW GRHV QRW HQWHU WKH RSHQ KROH 'LUW VKXW RII HQJLQH ZDLW IRU DOO PRYLQJ SDUWV WR VWRS HQVXUH entering the spark plug hole in the cylinder could damage engine switch is in OFF position and disconnect the spark HQJLQH SDUWV WKDW PRYH...

  • Page 14: Checking/Cleaning Air Filter

    MAINTENANCE To change engine lubricant: CHECKING/CLEANING AIR FILTER Lubricant should be changed while the engine lubricant is still 7KH DLU ¿OWHU HOHPHQW PXVW EH NHSW FOHDQ WR SURYLGH JRRG warm, but not hot. This allows the lubricant to drain quickly HQJLQH SRZHU ,I \RX XVH \RXU YHKLFOH XQGHU QRUPDO ORZ and completely.

  • Page 15: Idle Speed Adjustment

    MAINTENANCE THROTTLE GRIP ADJUSTMENT IDLE SPEED ADJUSTMENT Inadequate throttle grip free distance could cause the engine ([FHVVLYH HQJLQH ZHDU FDQ UHVXOW ZKHQ WKH LGOH VSHHG LV speed to rise suddenly when you turn the handlebars. The incorrect. An idle speed that is too high could also cause the FRUUHFW WKURWWOH JULS IUHH SOD\ GLVWDQFH LV EHWZHHQ  LQ mini bike to lurch forward when you start the engine.

  • Page 16: Adjusting Brake

    MAINTENANCE INSPECTING DRIVE CHAIN/SPROCKETS WARNING: 7KH FRQGLWLRQ DQG DGMXVWPHQW RI WKH GULYH FKDLQ VKRXOG EH checked before riding. Always follow the guidelines below for Failure to adjust the brakes so they lock the wheels se curely could result in serious personal injury. LQVSHFWLQJ DQG VHUYLFLQJ WKH FKDLQ ADJUSTING BRAKE WARNING:...

  • Page 17: Tire Maintenance

    MAINTENANCE CLEANING/ADJUSTING DRIVE CHAIN TIRE MAINTENANCE 7KH GULYH FKDLQ VKRXOG EH FOHDQHG OXEULFDWHG DQG LQVSHFWHG This mini bike is equipped with low pressure tubeless tires RI WKH VL]H DQG W\SH OLVWHG EHORZ HYHU\ WLPH \RX ULGH WKH PLQL ELNH Front Rear WARNING: Size...

  • Page 18: Clutch Maintenance

    MAINTENANCE CLUTCH MAINTENANCE CLEANING $IWHU HYHU\  KRXUV RI XVH \RXU FOXWFK ZLOO QHHG FOHDQLQJ DQG A thorough cleaning of the mini bike is a necessary part lubrication. If the clutch becomes too dirty or lacks lubrication, of maintenance. It will help keep the mini bike looking and the clutch will begin to stick, which could cause the mini bike performing at its best.
  • Page 19 MAINTENANCE TIRES: STORING THE MINI BIKE „ ,QÀDWH WKH WLUHV WR WKH QRUPDO SUHVVXUH If you do not use the mini bike for a long time, it will need VSHFLDO VHUYLFH UHTXLULQJ DSSURSULDWH PDWHULDOV HTXLSPHQW NOTE: Tire pressure should only be measured or and skill.

  • Page 20: Troubleshooting

    TROUBLESHOOTING 7KLV WURXEOHVKRRWLQJ JXLGH LV SURYLGHG WR KHOS \RX ¿QG WKH FDXVH RI VRPH FRPPRQ FRPSODLQWV ,I WKHVH VROXWLRQV GR QRW VROYH WKH SUREOHP FRQWDFW \RXU DXWKRUL]HG VHUYLFH GHDOHU COMPLAINT: Engine is hard to start or does not start at all.  &KHFN WKDW WKH IXHO YDOYH LV LQ WKH 21 SRVLWLRQ  &KHFN WKDW WKH FKRNH OHYHU LV LQ WKH 21 SRVLWLRQ 3.

  • Page 21: Emissions Warranty

    EMISSIONS WARRANTY BAJA, INC. – EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS including diagnostic charges, not to exceed Baja, Inc.’s suggested retail prices for all warranted parts replaced and labor charges based This emission control system warranty is part of your purchase agree on Baja, Inc.’s recommended time allowance for the warranty repair PHQW DQG DSSOLHV WR WKH XOWLPDWH SXUFKDVHU WKH ¿UVW SHUVRQ ZKR LQ JRRG and the geographically appropriate hourly labor rate.

  • Page 22: Product Specifications

    Idle speed ..........1500 ± 150 RPM WARNING: 7KLV SURGXFW FRQWDLQV FKHPLFDOV NQRZQ WR WKH 6WDWH RI &DOLIRUQLD WR FDXVH FDQFHU ELUWK GHIHFWV RU RWKHU UHSURGXFWLYH KDUP CALIFORNIA PROPOSITION 65 BAJA MOTORSPORTS  3HDUPDQ 'DLU\ 5RDG Anderson, SC 29625  www.bajamotorsports.com...

This manual is also suitable for:

Doodle bugViperDirt bugBlitzRacer

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