Baja motorsports DB30 Owner's Manual
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Baja motorsports DB30 Owner's Manual

Baja owner's manual mini bike db30
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See also: Owner's Manual , Operator's Manual
DB30 Doodle Bug Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike without adult supervision.
OWNER'S MANUAL
Minimum Age Requirement: 16
Weight capacity: 200 lbs.
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.
Rev. D

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  • Page 1 DB30 Doodle Bug Mini Bike Read this manual carefully. It contains important safety information. No one under the age of 16 should operate this Mini Bike without adult supervision. OWNER’S MANUAL Minimum Age Requirement: 16 Weight capacity: 200 lbs. Always wear a helmet; It could save your Life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.
  • Page 2 Fender bent or broken due to abuse Any sign of impact, accident, jumping, spin-outs or roll over. Should you experience a problem or need to return your Baja Motorsports DB30 Doodle Bug Mini Bike for repair, please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1-888-863-BAJA (2252) between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST.
  • Page 3 WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY ----------------------------------------------------- 2 Safe Operation ------------------------------------ 3 Safety Gear ----------------------------------------- 4 Location of Labels -------------------------------- 5 SPECIFICATIONS ----------------------------------------- 6 LOCATION OF PARTS ----------------------------------- 7 OPERATION ----------------------------------------------- 8 Left and Right Hand Grip ----------------------- 8 Engine ON/ OFF switch and Pull Cord ------ 8 Fuel Fill ---------------------------------------------- 9 Fuel Valve ------------------------------------------- 9 INSPECTION BEFORE RIDING ------------------------- 10...

  • Page 5: Safety

    Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the messages. WARNING Indicates a potential hazard that could result in death or injury.

  • Page 6: Safe Operation

    SAFE OPERATION Rules for Safe Operation · A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. · It is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle.

  • Page 7: Safety Gear

    SAFETY GEAR A DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. WARNING Operating this Mini Bike without wearing an approved DOT motorcycle helmet, eye protection, and protective clothing could be hazardous.

  • Page 8: Location Of Labels

    LOCATION OF LABELS WARNING THIS VEHICLE CAN BE HAZARDOUS TO OPERATER IF DRIVEN CARELESSLY. SERIOUS INJURIES OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THESE INSTRUCTIONS: • Read and familiarize yourself with owners manual and all labels before operating this vehicle. •...

  • Page 9: Specifications

    SPECIFICATIONS MAIN DATA Description Data Overall length 1295mm (51 inches) Overall width 476.2mm (18.75 inches) Overall height 863.6mm (34 inches) Wheelbase 927.1mm (36.5 inches) Dead weight 33.57kg (74 lbs.) Spark plug gap Payload 96.7kg (200lbs) Front wheel 145/70-6 See specified pressure on tire Rear wheel 145/70-6...

  • Page 10: Location Of Parts

    LOCATION OF PARTS Hand brake Seat Cushion Spark plug Front Wheel Rear Wheel Oil fill plug Clutch cover Oil drain plug Drive Chain Kick Stand Off Button Throttle handle Gas Tank Air Filter Foot pegs Pull Start Cord Brake Caliber...

  • Page 11: Operation

    OPERATION LEFT AND RIGHT HAND GRIP OPERATION Brake Lever Left Hand Grip Pulling in brake lever located on left hand grip will stop mini bike. Applying the hand throttle (moving throttle counter clockwise ) will cause engine rpms to increase, causing mini bike to move foreward.

  • Page 12: Fuel Fill

    FUEL AND FUEL VALVE OPERATION Fuel filling The capacity of the fuel tank is 4.2L (.95 gal) . Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-STROKE ENGINE.

  • Page 13: Inspection Before Riding

    INSPECTION BEFORE RIDING ITEM TO CHECK CONTENT Steering Smoothness; No restriction of movement; No play or looseness Brakes Proper brake lever free play; enough brake force. Tires Proper air pressure; Enough tread depth; No cracks, rips, or other damages Note: Check tire pressure, spec is located on side of tire. Fuel Enough fuel for the intended trip;...

  • Page 14: Engine Starting And Stopping

    ENGINE STARTING AND STOPPING CAUTION Verify fuel and oil level prior to starting (see page 12) Starting the engine with low or no oil will damage the engine. WARNING Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide.

  • Page 15: Inspection And Maintenance

    INSPECTION AND MAINTENANCE CHECKING THE OIL Check engine oil each time prior to operating mini bike. The oil level should be between upper and lower lines of oil gauge. 1. Set the Mini Bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and then insert the gage plug into the crankcase again to check the oil level.

  • Page 16: Check-Up Of Spark Plug

    INSPECTION AND MAINTENANCE CHANGING THE OIL 1. Remove the “Screw Plug” located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT. SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL. 2.

  • Page 17: Checking & Cleaning The Air Filter

    INSPECTION AND MAINTENANCE CHECKING & CLEANING THE AIR FILTER 1. Locate Air Filter Box at rear of engine 2. Remove air filter cover by unscrewing phillips head screw 3. Remove foam Air filter element. 4. Tap Air filter element gently to remove most of the dust and dirt.

  • Page 18: Adjusting The Throttle Cable

    INSPECTION AND MAINTENANCE ADJUSTING THE THROTTLE CABLE Make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in) . If the grip cannot be moved freely, turn the adjusting nut to ensure proper operating movement.

  • Page 19: Adjustment Of Rear Brake

    INSPECTION AND MAINTENANCE ADJUSTMENT OF REAR BRAKE 1. The front brake hand grip should have free operating movement of 5-7mm (.2-.3in) . Adjust with free play adjustment bolt. 2. To make rear brake pad adjustment, turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension.

  • Page 20: Greasing Procedures To Driving Chain

    INSPECTION AND MAINTENANCE ADJUSTMENT OF CHAIN 1. When chain adjustment is needed, loosen 4 bolts under engine. 2. Move engine forward to tighten chain or backward to loosen chain. 3. Tighten bolts under engine Torque bolts to 25 ft./lbs. 4. Repetitively check tension of chain. Engine adjusting bolts Loosen Chain...

  • Page 21: Clutch Cleaning And Maintenance

    INSPECTION AND MAINTENANCE CLUTCH CLEANING AND MAINTENANCE After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has lack of lubrication, the clutch will have a tendancy to stick. This will cause the Mini-Bike to want to take off before throttle is applied. To clean and lubricate clutch, follow the instructions below: 1.

  • Page 22: Vehicle Washing

    INSPECTION AND MAINTENANCE VEHICLE WASHING Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. CAUTION Washing the Mini Bike with over-pressurized water may cause damage to some of its components.

  • Page 23: Instruction For Storage

    INSPECTION AND MAINTENANCE INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage.

  • Page 24: Resumption Of Service After Storage

    INSPECTION AND MAINTENANCE RESUMPTION OF SERVICE AFTER STORAGE 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fresh gasoline therein.

  • Page 26: Troubleshooting

    TROUBLESHOOTING Engine will not Start 1. Fuel Valve OFF 2. Choke OFF 3. Out of fuel 4. Bad fuel; engine stored without treating or draining gasoline, or refuled with bad gasoline 5. Spark plug faulty, fouled, or improperly gapped 6. Spark plug wet with fuel (flooded engine) 7.

  • Page 27: Electrical Schematic

    ELECTRICAL SCHEMATIC Engine Switch Transistor Magnito Spark Plug Ignition Coil...
  • Page 28 Baja Motorsports, LLC 2801 So. Fair Lane Ste. 101 Tempe, AZ 85282 Tel: 480-222-8280 Toll Free: 888-863-2252...

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