Kemppi Adaptive 180 Operating Manual
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Kemppi Adaptive 180 Operating Manual

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MinarcMig
Adaptive 180
EN
Operating manual • English
FI
Käyttöohje • Suomi
SV
Bruksanvisning • Svenska
NO
Bruksanvisning • Norsk
DA
Brugsanvisning • Dansk
DE
Gebrauchsanweisung • Deutsch
NL
Gebruiksaanwijzing • Nederlands
FR
Manuel d'utilisation • Français
ES
Manual de instrucciones • Español
PL
Instrukcja obsługi • Polski
RU
Инструкции по эксплуатации • По-русски

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  • Page 1 MinarcMig Adaptive 180 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции по эксплуатации • По-русски...
  • Page 3 Operating Manual english...

  • Page 4: Table Of Contents

    COntents preFaCe ......................... General .......................... Properties ........................About welding ......................MaCHine use ....................Before implementation ..................General view of the machine ................Distribution network ..................... Cable connections ....................Filler wire ........................2.5.1 Changing the feed roll groove ..............2.5.2 Threading the filler wire ................2.5.3 Reversing polarity ..................

  • Page 5: Preface

    MinarcMig Adaptive 180 is an easy-to-use MIG welding machine suitable for both hobby and professional use. The welding machine is small, efficient and extremely light. It is easy to carry with the help of a shoulder strap. The machine is suitable for a range of different purposes and the possibility to use a long extention cord eases operation in various sites.

  • Page 6: About Welding

    You can also use steel wire (solid or cored wire), stainless steel wire or aluminium wire as filler wire in the machine. The steel wire can be 0.6 mm, 0.8 mm or 1.0 mm thick, but the machine’s welding properties are optimum with a steel wire of 0.8 mm diameter.

  • Page 7: Machine Use

    MaCHine use The machine is delivered ready for operation without adjustments with 0.8 mm diameter filler wire. If you use different thickness filler wire, make sure that the feed roll groove, welding gun contact tip and machine polarity are suited for the used wire size and type.

  • Page 8: General View Of The Machine

    general View OF tHe MaCHine Welding gun Earthing cable Main switch Supply voltage cable Shielding gas hose connector distriButiOn netwOrk All regular electrical devices without special circuits generate harmonic currents into distribution network. High rates of harmonic current may cause losses and disturbance to some equipment.

  • Page 9: Welding Gun

    The machine can also be used with a generator. The minimum power for the generator is 4.2 kVA, and the recommended power 8.0 kVA in order for the machine to be used at maximum capacity. earthing The earthing cable is already connected to the machine. Clean the workpiece surface and fix the earthing cable clamp to the piece in order to create a closed and interference-free circuit needed for welding.

  • Page 10: Shielding Gas

    shielding gas The shielding gas used for steel wires is carbon dioxide or a mixture of argon and carbon dioxide which replaces air in the arc’s area. Shielding gas for stainless steel wires is a mixture of argon and carbon dioxide (2%) and argon for aluminium wires.

  • Page 11: Filler Wire

    Filler wire The machine is delivered with the welding gun connected to +pole making it suitable for steel solid wire, stainless steel wire and aluminium wire welding without adjustments. 2.5.1 Changing the feed roll groove The feed roll groove is factory set for welding filler wires of 0.8–1.0 mm diameter.

  • Page 12: En 2.5.2 Threading The Filler Wire

    2.5.2 threading the filler wire Open the reel housing by pressing on the opening button and install the wire reel in such a way that it rotates counter clockwise. You can use either a 5 kg (diameter 200 mm) or 1 kg (100 mm) wire reel in the machine.

  • Page 13: Reversing Polarity

    NOTE! When driving the wire in to the gun, do not point the gun at yourself or others or put, for example, your hand in front of the tip, because the cut wire end is extremely sharp. Also, do not put your fingers near the feed rolls, because they might get squeezed between the rolls.

  • Page 14: Controls And Indicator Lights

    COntrOls and indiCatOr ligHts Welding power control (automatic mode) OR Wire feed speed control (manual mode) Arc length trimmer (automatic mode) OR Welding voltage control (manual mode) Standby indicator light Overheating indicator light Mode selection button Material selection button (automatic mode) Display In automatic mode, the welding power is adjusted according to the thickness of the welded sheet.

  • Page 15: Display In Automatic Mode

    When you switch the machine on, a green standby light switches on. Simultaneously, the main switch indicator light switches on. If the machine overheats or the supply voltage is too low or too high, the welding operation automatically switches off and the yellow overheating indicator light switches on.

  • Page 16: Welding Power Adjustment In Automatic Mode

    display during welding. The last used values remain on the display until welding is restarted or settings are changed. When adjusting the arc length, the voltage display shows a comparative scale (-9…0…9) which will disappear from the display after some time once the adjustment is made.

  • Page 17: Display In Manual Mode

    Once the arc has been trimmed, it usually does not need to be changed when the welded sheet thickness changes. 2.6.4 display in manual mode Operating mode Wire feed speed chart Welding values: wire feed speed, welding voltage and welding current The selected operating mode is visible on the display.

  • Page 18: Threading The Shoulder Strap

    tHreading tHe sHOulder strap The machine is delivered with a shoulder strap which helps carrying the machine. Thread the shoulder strap in place according to the picture. NOTE! The machine should not be hung up from the shoulder strap.

  • Page 19: Service

    serViCe When servicing the machine, its utilization degree and environmental circumstances should be taken into account. If you use the machine appropriately and service it regularly, you will spare yourself from unnecessary malfunctions. NOTE! Disconnect the machine from the mains before handling the electrical cables.
  • Page 20 Cleaning the wire guide Pressure of the feed rolls remove metal dust from the filler wire’s surface which then finds its way to the wire guide. If the wire guide is not cleaned, it gradually clogs up and causes wire feed malfunctions. Clean the wire guide in the following manner: Remove the welding gun’s gas nozzle, contact tip and contact tip’s adapter.

  • Page 21: Disposal

    dispOsal Do not dispose of electrical equipment with normal waste! In observance of European Directive 2002/96/EC on waste electrical and electronic equipment, and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and taken to an appropriate environmentally responsible recycling facility.

  • Page 22: Ordering Numbers

    Ordering nuMBers Product Ordering number MinarcMig™ Adaptive 180 6108180 (includung gun, cables, gas hose and shoulder strap) Welding gun MMG20 (3 m) 6250200 Earthing cable and clamp (3 m) 6184003 Shielding gas hose (4.5 m) W001077 Shoulder strap 9592162 Consumables for wire feed mechanism Feed roll 0.6–1.0 mm...

  • Page 23: Technical Data

    MinarcMig™ Adaptive 180 Connection voltage 1 ~ 230 V ±15%, 50/60 Hz Rated power • 25% ED 8.6 kVA 180 A • 60% ED 5.3 kVA 120A • 100% ED 4.2 kVA 100A Supply current I 1max 32 A I 1eff 16 A Connection cable 3G2.5(3.3 m)
  • Page 24 Temperature class H (180° C) / F (155° C) External dimensions LxWxH 400 x 180 x 340 mm Weight (incl. gun and cables 3,0 kg) 9.8 kg Operating temperature range -20° C...+40° C Storage temperature range -40° C...+60° C Degree of protection IP23S EMC class...
  • Page 26 KEMPPI OY KEMPPI (UK) Ltd OOO KEMPPI Hennalankatu 39 Martti Kemppi Building Polkovaya str. 1, Building 6 PL 13 Fraser Road 127018 MOSCOW FIN-15801 LAHTI Priory Business Park RUSSIA FINLAND BEDFORD, MK44 3WH Tel +7 495 739 4304 Tel +358 3 899 11 UNITED KINGDOM Telefax +7 495 739 4305 Telefax +358 3 899 428 Tel +44 (0)845 6444201 info.ru@kemppi.com export@kemppi.com Telefax +44 (0)845 6444202 ООО КЕМППИ www.kemppi.com sales.uk@kemppi.com ул. Полковая 1, строение 6 Kotimaan myynti: 127018 Москва KEMPPI FRANCE S.A.S.

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