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Otterbine/Barebo Concept3 Owner's Manual

Otterbine barebo concept3 aerating fountain
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Water Works
With Otterbine
CONCEPT
3
Owner's Manual
A Guide to More Dependable
Water Quality Management
With Otterbine Barebo Inc.'s
1-5 Horsepower Surface Spray
Aerating Fountain
1

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Summary of Contents for Otterbine/Barebo Concept3

  • Page 1 Water Works With Otterbine CONCEPT Owner's Manual A Guide to More Dependable Water Quality Management With Otterbine Barebo Inc.'s 1-5 Horsepower Surface Spray Aerating Fountain...
  • Page 2 Welcome to the growing family of people who depend on aerating fountains for better water quality control and aesthetic improvement. Otterbine Barebo, Inc. moves its aerating fountain line into the next century with a revolu- tionary platform. This design offers an industry first five- year warranty with virtually no maintenance, reduced float visibility, and interchangeable spray patterns.

  • Page 3: Table Of Contents

    Table of Contents: Aerator Equipment ........................4 Electrical/PCC Installation ......................4-5 Timer Operation ..........................5 Power Control Center Schematics ....................6-8 Aerator Placement ......................... 9 Mounting the Float/Supplemental Float to the Unit ................10 Comet Stabilizer Plates Mounting ....................11 Physical Installation........................

  • Page 4: Aerator Equipment

    Aerator Equipment Unpack and inspect your aerator, report any damage to the carrier that delivered your aerator. Make sure you have received the following: 1. Unit - you will find a label located on the housing of the unit. Check the label to make sure you have received the correct horsepower and voltage aerator.

  • Page 5: Timer Operation

    IMPORTANT NOTES: 1. Only Otterbine Barebo, Inc. factory approved power cord is to be used from the PCC to the aeration unit with no junction boxes or splices. Do not use power cord gages and lengths other than those specified on p.37 of this manual.

  • Page 6: Power Control Center Schematics

    115 Volt 1 Phase 60 Hertz Schematic 208-230 Volt 1 Phase 60 Hertz Schematic...
  • Page 7 208-230 Volt 3 Phase 60 Hertz Schematic 460 Volt 3 Phase 60 Hertz Schematic...
  • Page 8 220 Volt 1 Phase 50 Hertz Schematic 380/415 Volt 3 Phase 50 Hertz Schematic...

  • Page 9: Aerator Placement

    Aerator Placement Aerator Placement -Placement is crucial to how quickly and efficiently your Otterbine aerator is able to clean your pond. The following diagram shows the most common ponds and the most effective aerator placement in these ponds.

  • Page 10: Mounting The Float/Supplemental Float To The Unit

    Mounting the Float to the Unit (Figure 1) NOTE: Failure to complete assembly as directed could result in damage to the unit. *For a Genesis Pump Chamber, the float must be mounted before the Genesis Throat Assembly can be mounted to the unit (See page 27 for Genesis Pump Chamber). *For 5HP "Open Throat"...

  • Page 11: Comet Stabilizer Plates Mounting

    Comet Stabilizer Plates Mounting (Figure 1a) NOTE: These instructions are for the Comet spray pattern ONLY. If you have any other spray pat- tern continue with Physical Installation on page 12. The stabilizer plates steady the spray pattern and prevent it from rocking back and forth. A.

  • Page 12: Physical Installation

    Physical Installation WARNING: DISCONNECT POWER BEFORE INSTALLING, REMOVING, OR SERVICING UNIT Prior to installation please measure your water depth. All 1-5 HP Concept Otterbine aerators require at least 30"/75cm (40"/100cm if unit has lights) of water depth to run properly. If the water is too shallow, dig out a portion of the pond bottom directly under the aerator.
  • Page 13 4. Energize the unit by turning the "Hand/Off/Auto" switch to the "Hand" position. Run unit 1 minute to break in seals. DO NOT RUN UNIT FOR MORE THAN 1 MINUTE -- MOTOR DAMAGE CAN OCCUR. Check for COUNTER CLOCKWISE rotation at this time. 5.

  • Page 14: Mooring

    Mooring the Aerator An illustration showing how to moor an aerator is given in Figure 4. mooring Figure 4 E. You will need the following items in order to moor your Otterbine aerator. 1. Use all brass and stainless steel hardware in the installation of your Otterbine aerator. 2.

  • Page 15: Anchoring

    Anchoring the Aerator An illustration showing how to anchor an aerator is given in Figure 6. anchoring Figure 6 E. You will need the following items to anchor your Otterbine aerator: 1. Use all stainless steel and brass hardware in the installation of your Otterbine aerator. 2.

  • Page 16: Electrical Tests

    L. Energize your unit. M. Have your electrician do the following while the unit is in the water under load: 1 PHASE UNITS: Record running voltage & running amperage, power control center serial #, and cable length and size on the sticker inside the power control panel. Go to step N. 3 PHASE UNITS: 1.

  • Page 17: Open Throat Pump Chambers Parts List

    Open Throat Pump Chambers The pump chamber drawings on the following pages are for reference purposes only. The pump chamber is mounted to the power unit at the factory. Use this table for each drawing as noted. Qty per Qty per Qty per Sunburst Gemini...

  • Page 18: Sunburst Pump Chamber/Assembly Instructions

    Sunburst Pump Chamber - Figure 7 Sunburst Assembly Instructions 1. Mount Standoff Strainer Assembly to the 20 (x12) power unit using (4) M5x50 S/S Hex Screws, 26 (x12) (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon 25 (x12) Locknuts.

  • Page 19: Gemini Pump Chamber/Assembly Instructions

    Gemini Pump Chamber - Figure 8 Gemini Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts.

  • Page 20: Saturn Pump Chamber/Assembly Instructions

    Saturn Pump Chamber - Figure 8a Saturn Assembly Instructions 1. Mount Standoff Strainer Assembly to the 20 (x12) power unit using (4) M5x50 S/S Hex Screws, 26 (x12) (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon 25 (x12) Locknuts.

  • Page 21: Decorative Pump Chambers Parts List

    Decorative Pump Chambers The pump chamber drawings on the following pages are for reference purposes only. The pump chamber is mounted to the power unit at the factory, except the Genesis Chamber. Use this table for each drawing as noted. Qty per Qty per Qty per...

  • Page 22: Rocket Pump Chamber/Assembly Instructions

    Rocket Pump Chamber - Figure 9 Rocket Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/ S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts.

  • Page 23: Phoenix Pump Chamber/Assembly Instructions

    Phoenix Pump Chamber - Figure 10 Phoenix Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts. Tighten the screws evenly.

  • Page 24: Tri-Star Pump Chamber/Assembly Instructions

    Tri-Star Pump Chamber - Figure 11 Tri-Star Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts. Tighten the screws evenly.

  • Page 25: Constellation Pump Chamber/Assembly Instructions

    Constellation Pump Chamber - Figure 11a Constellation Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts. Tighten the screws evenly. NOTE: Standoff Strainer Assembly is not part of the 34 (x8) Pump Chamber Assembly.

  • Page 26: Comet Pump Chamber/Assembly Instructions

    Comet Pump Chamber - Figure11b Comet Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/ S Split Lock Washers, and (4) M5 S/S Hex Nylon Locknuts.

  • Page 27: Genesis Pump Chamber/Assembly Instructions

    Genesis Pump Chamber - Figure 11c Genesis Assembly Instructions 1. Mount Standoff Strainer Assembly to the power unit using (4) M5x50 S/S Hex Screws, (4) M5 S/S Flat Washers, (4) M5 S/S Split Lock Washers, and (4) M5 34 (x16) S/S Hex Nylon Locknuts.

  • Page 28: Equinox Pump Chamber/Assembly Instructions

    C3 Equinox Pump Chamber Parts List ITEM DESCRIPTION PART NUMBER EQUINOX THROAT 41-0020 1/2NPT x 1.5" NOZZLE 41-0023 3/8NPT x 1.5" NOZZLE 41-0022 C3 THROAT RING 41-0111 LOWER PUMP CHAMBER ASSEMBLY 10-0065 STANDOFF STRAINER ASSEMBLY 10-0061 M5x50 HEX BOLT 24-0013 M5 S/S NYLON LOCKNUT 26-0006 M5 S/S SPLIT LOCK WASHER...

  • Page 29: Power Unit Parts List

    Power Unit The power unit drawing on the following page is for reference purposes only. The power unit is pre-assembled at the factory. Use this table for fi gure 12. Item Description Part Number Qty. Motor Base Plate 42-0013 S/S Hub 42-0052 Can Ring 42-0020...

  • Page 31: Screen Installation

    Screen Installation - Figure 13 All Otterbine aerators can be made available with either a 1/4" or 1/2" screen which helps to keep debris away from the aerator intakes and, therefore, decreases the probability of your Otterbine aerator clogging. 1/4" Screen Kit #12-0075: 1/2"...

  • Page 32: Trouble Shooting

    Trouble Shooting Guide SYMPTOM POSSIBLE CAUSE CORRECTION 1) Small spray pattern Clogged intake Remove debris (Spray drops gradually, i.e. minutes or hours). Clogged screen Remove debris Loose impeller Tighten impeller bolt 2) Cavitation or low spray Low line voltage Check voltage at power control pattern.

  • Page 33: Technical Data - Domestic

    Concept 3 Domestic Technical Data Induced Minimum Spray Diameter Pumping Spray Height (feet) Circulation Operating (feet) Model H.P. Rating Amps Rate Rate Depth (GPM) (GPM) (Inches Lower Middle Upper Lower Middle Upper 115V 1Ph 60Hz 3450 5300 208-230V 1Ph 60Hz 3450 8.3-7.5 5300...
  • Page 34 Concept 3 Domestic Technical Data Induced Minimum Spray Diameter Pumping Spray Height (feet) Circulation Operating (feet) Rate Model H.P. Rating Amps Rate Depth (GPM) (GPM) (Inches Lower Middle Upper Lower Middle Upper 9 - 11 115V 1Ph 60Hz 3450 1300 208-230V 1Ph 60Hz 3450 8.3-7.5...

  • Page 35: Technical Data - International

    Concept 3 International Technical Data Induced Minimum Spray Height Spray Diameter Pumping Circulation Operating (meters) (meters) Model H.P. Rating Amps Rate Rate Depth (m³/hr) (m³/hr) (cm) Lower Middle Upper Lower Middle Upper 220/240V 1Ph 50Hz 2875 114.4 1144 220/240V 1Ph 50Hz 2875 12.6 138.1...
  • Page 36 Concept 3 International Technical Data Induced Minimum Spray Height Spray Diameter Pumping Circulation Operating (meters) (meters) Model H.P. Rating Amps Rate Rate Depth (m³/hr) (m³/hr) (cm) Lower Middle Upper Lower Middle Upper 220/240V 1Ph 50Hz 2875 2.8-3.4 220/240V 1Ph 50Hz 2875 12.6 4.4-5.0...

  • Page 37: Maximum Cable Lengths

    Concept 3 Maximum Cable Lengths 12AWG / 4mm² 10AWG / 6mm² 8AWG / 10mm² 6AWG / 16mm² Running Electrical Rating Amps Feet Meters Feet Meters Feet Meters Feet Meters 45.72 76.2 115V 1Ph 60Hz 208/230V 1Ph 60Hz 8.3/7.5 300 / 375 91.4 / 114 500 / 600 152 / 183...

  • Page 38: Winterization And Special Warnings

    Winterization If you live in a region of the country that experiences long periods of cold weather you may want to take your aerator out of the water. Otterbine strongly suggests that you take the following units out of the water: ROCKET PHOENIX TRI-STAR...

  • Page 39: Otterbine Warranty

    Limited 5 Year Warranty Otterbine® Product WARRANTY: Barebo, Inc 3840 Main Road East, Emmaus Pennsylvania 18049,U.S.A. hereby war- rants, subject to the conditions hereinbelow set forth, that should the OTTERBINE product prove defective by reason of improper workmanship or materials at any time during the warranty period the Purchaser at retail will be guarantee that BAREBO will repair or replace the said OTTERBINE product as may be necessary to restore it to satisfactory operating condition, without any charge for materials or labor necessarily incident to such repair or replacement, provided that:...
  • Page 40 MODEL (circle one): Sunburst Gemini Rocket Phoenix Tri-Star Saturn Comet Constellation Genesis HORSEPOWER (circle one): VOLTAGE (circle one): 208-230 (5HP 1Ph Only) PHASE (circle one): Single Three HERTZ (circle one): CORD GAUGE & LENGTH ____________________________________________________ UNIT SERIAL NUMBER ______________________________________________________ PANEL SERIAL NUMBER ____________________________________________________ OPTIONS ____________________________________________________________________ Water Works With Otterbine! Otterbine/Barebo, Inc.

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